CN104354317A - Pneumatic press-fitting device and working method thereof - Google Patents
Pneumatic press-fitting device and working method thereof Download PDFInfo
- Publication number
- CN104354317A CN104354317A CN201410617498.6A CN201410617498A CN104354317A CN 104354317 A CN104354317 A CN 104354317A CN 201410617498 A CN201410617498 A CN 201410617498A CN 104354317 A CN104354317 A CN 104354317A
- Authority
- CN
- China
- Prior art keywords
- loading device
- pneumatic press
- sliding table
- pressurized cylinder
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
- B30B1/38—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure wherein the plungers are operated by pressure of a gas, e.g. steam, air
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Control Of Presses (AREA)
Abstract
The invention relates to pneumatic press-fitting device. An optical fiber sensor is arranged in the proper position to which a sliding worktable slides along the Y-axis direction, and is used for detecting whether a product exists or not after the sliding worktable slides to the proper position; a proximity sensor is arranged at the travel part of a boosting cylinder, and is used for detecting whether the boosting cylinder presses and returns to the proper positions or not; a displacement sensor is arranged on the boosting cylinder, and is used for detecting whether the movement displacement of the boosting cylinder reaches the setting size or not; a weighing sensor is arranged on an upper die of the pneumatic press-fitting device, and is used for detecting whether the boosting reaches the required pressure or not; a pair of safety gratings is arranged at the two sides above the sliding worktable, and is used for realizing the protection function; the optical fiber sensor, the proximity sensor, the displacement sensor, the weighing sensor and the safety gratings are respectively and electrically connected with a control system, and the control system is connected with an alarming device, and is used for outputting an alarming signal through an acoustic-optical generation device; the optical fiber sensor, the proximity sensor, the displacement sensor and the weighing sensor are mutually interlocked, so the next function module can be stopped when any function module sends the alarming signal.
Description
Technical field
The present invention relates to a kind of press-loading device, specifically, is a kind of pneumatic press-loading device and method of work thereof.
Background technology
Air press is used for mechanical compression molding.For Workpiece shaping, two workpiece riveted joints, the product that precision prescribed is higher, often uses air press.
The air press of prior art, after work piece production completes, its height, it is the operation that a complexity is loaded down with trivial details that forming degree is examined entirely, generally utilize height calibration tool to check product height by quality inspection personnel, check forming degree with model, the sorting operation after inspection needs people for operating, the situation of often easily making a fault, causes the quality of product to be guaranteed.
Summary of the invention
The technical issues that need to address of the present invention are: the air press of prior art, after work piece production completes, its height, it is the operation that a complexity is loaded down with trivial details that forming degree is examined entirely, generally utilize height calibration tool to check product height by quality inspection personnel, check forming degree with model, the sorting operation after inspection needs people for operating, the situation of often easily making a fault, causes the quality of product to be guaranteed.
The present invention takes following technical scheme:
A kind of pneumatic press-loading device, if vertical direction is Z-direction, left and right directions be X to, fore-and-aft direction is Y-direction; The installing of described Pneumatic pressure has been got everything ready sliding table 1, described sliding table 1 under cylinder 14 drives along Y-direction slide anteroposterior; Sliding table 1 is provided with Fibre Optical Sensor 4 along the Y-direction position after putting in place of inwardly sliding, described Fibre Optical Sensor 4 for detect sliding table 1 slide put in place after product with or without; Whether pressurized cylinder 3 is power set of pneumatic press-loading device, and the travel position of pressurized cylinder is provided with proximity transducer 5, detect pressurized cylinder and press down, return and put in place; Pressurized cylinder 3 is provided with displacement transducer 6, detects pressurized cylinder moving displacement and whether reaches setting size; The patrix of described pneumatic press-loading device is also provided with LOAD CELLS 7, detects supercharging and whether reach required pressure; Above described sliding table 1, both sides are provided with a pair safe grating 2, and when equipment runs, safe grating 2 senses object, and equipment is out of service, shields; Described Fibre Optical Sensor 4, proximity transducer 5, displacement transducer 6, LOAD CELLS 7, safe grating 2 is all electrically connected with control system, and described control system is connected with warning device, and will by acousto-optic generating means output alarm signal; Described Fibre Optical Sensor 4, proximity transducer 5, displacement transducer 6, LOAD CELLS 7, safe grating 2 reaches interlocking, has arbitrary functional block to report to the police and all will stop next kinetic energy block.
Further, described sliding table 1 is provided with magazine 8, for depositing workpiece along the front side of Y-direction.
Further, the bottom of described pneumatic press-loading device is provided with waste material box 9, for putting waste material.
Further, also comprise display screen 10, described display screen is electrically connected with described control system, shows real-time detection case, and shows error information.
Further, also comprise certified products case, described certified products case is positioned at the both sides of pneumatic press-loading device.
A method of work for above-mentioned pneumatic press-loading device, comprises the following steps:
Manually from magazine 2, workpiece is put into frock, both hands button, sliding table 1 inwardly slides along Y-direction;
Fibre Optical Sensor 4 has detected that product exhaust hood presses down along Z-direction, and after proximity transducer 5 detects and puts in place, pressurized cylinder 3 supercharging presses down, and displacement transducer 6 detects pressurized cylinder Overstroke, and LOAD CELLS 7 puts in place by setting pressure supercharging simultaneously;
Pressurized cylinder upwards returns along Z-direction, and after proximity transducer 5 detection returns and puts in place, sliding table 1 is along Y-direction outwards movement;
Manually workpiece is taken out, put into qualified case or collecting receptacle 9.
Beneficial effect of the present invention is:
1) shaping precision is press-fited high.
2) press-fit shaping full procuratorial organ just, reduce inspection difficulty.
3) product quality promotes greatly.
4) security performance promotes greatly.
5) setting of sliding table, safe grating improves security performance.
6) Fibre Optical Sensor testing product with or without, improve the reliability of equipment work.
7) proximity transducer, displacement transducer, LOAD CELLS carry out triple control to the action of pressurized cylinder and ensure, improve precision and reliability.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the pneumatic press-loading device of the present invention.
Fig. 2 is the front view of the pneumatic press-loading device of the present invention.
Fig. 3 is the top view of the pneumatic press-loading device of the present invention.
Fig. 4 is the schematic perspective view at pneumatic another visual angle of press-loading device of the present invention.
In figure, 1. sliding table, 2. safe grating, 3. pressurized cylinder, 4. Fibre Optical Sensor, 5. proximity transducer, 6. displacement transducer, 7. LOAD CELLS, 8. magazine, 9. waste material box, 10. display screen, 11. shift knobs, press-fit on 12., 13. compressed air pipe arrangements, 14. cylinders.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described.
See Fig. 1-4, a kind of pneumatic press-loading device, if vertical direction is Z-direction, left and right directions be X to, fore-and-aft direction is Y-direction; The installing of described Pneumatic pressure has been got everything ready sliding table 1, described sliding table 1 under cylinder 14 drives along Y-direction slide anteroposterior; Sliding table 1 is provided with Fibre Optical Sensor 4 along the Y-direction position after putting in place of inwardly sliding, described Fibre Optical Sensor 4 for detect sliding table 1 slide put in place after product with or without; Whether pressurized cylinder 3 is power set of pneumatic press-loading device, and the travel position of pressurized cylinder is provided with proximity transducer 5, detect pressurized cylinder and press down, return and put in place; Pressurized cylinder 3 is provided with displacement transducer 6, detects pressurized cylinder moving displacement and whether reaches setting size; The patrix of described pneumatic press-loading device is also provided with LOAD CELLS 7, detects supercharging and whether reach required pressure; Above described sliding table 1, both sides are provided with a pair safe grating 2, and when equipment runs, safe grating 2 senses object, and equipment is out of service, shields; Described Fibre Optical Sensor 4, proximity transducer 5, displacement transducer 6, LOAD CELLS 7, safe grating 2 is all electrically connected with control system, and described control system is connected with warning device, and will by acousto-optic generating means output alarm signal; Described Fibre Optical Sensor 4, proximity transducer 5, displacement transducer 6, LOAD CELLS 7, safe grating 2 reaches interlocking, has arbitrary functional block to report to the police and all will stop next kinetic energy block.
Described sliding table 1 is provided with magazine 8, for depositing workpiece along the front side of Y-direction.
The bottom of described pneumatic press-loading device is provided with waste material box 9, for putting waste material.
Also comprise display screen 10, described display screen is electrically connected with described control system, shows real-time detection case, and shows error information.
Also comprise certified products case, described certified products case is positioned at the both sides of pneumatic press-loading device.
A method of work for above-mentioned pneumatic press-loading device, comprises the following steps:
Manually from magazine 2, workpiece is put into frock, both hands button, sliding table 1 inwardly slides along Y-direction;
Fibre Optical Sensor 4 has detected that product exhaust hood presses down along Z-direction, and after proximity transducer 5 detects and puts in place, pressurized cylinder 3 supercharging presses down, and displacement transducer 6 detects pressurized cylinder Overstroke, and LOAD CELLS 7 puts in place by setting pressure supercharging simultaneously;
Pressurized cylinder upwards returns along Z-direction, and after proximity transducer 5 detection returns and puts in place, sliding table 1 is along Y-direction outwards movement;
Manually workpiece is taken out, put into qualified case or collecting receptacle 9.
The invention provides the device of a kind of automatic press mounting, detection, safety; Manual/auto operation, automaticity is high; Greatly reduce the labour intensity that workman produces, manual maintenance cost reduces greatly; Press-fit product efficiency greatly to improve; Product processing is more directly perceived.
Claims (6)
1. a pneumatic press-loading device, is characterized in that:
If vertical direction is Z-direction, left and right directions be X to, fore-and-aft direction is Y-direction;
The installing of described Pneumatic pressure has been got everything ready sliding table (1), described sliding table (1) under cylinder (14) drives along Y-direction slide anteroposterior; Sliding table (1) is provided with Fibre Optical Sensor (4) along the Y-direction position after putting in place of inwardly sliding, described Fibre Optical Sensor (4) for detect sliding table (1) slide put in place after product with or without;
Whether pressurized cylinder (3) is the power set of pneumatic press-loading device, and the travel position of pressurized cylinder is provided with proximity transducer (5), detect pressurized cylinder and press down, return and put in place;
Pressurized cylinder (3) is provided with displacement transducer (6), detects pressurized cylinder moving displacement and whether reaches setting size;
The patrix of described pneumatic press-loading device is also provided with LOAD CELLS (7), detects supercharging and whether reach required pressure;
Both sides, described sliding table (1) top are provided with a pair safe grating (2), and when equipment runs, safe grating (2) senses object, and equipment is out of service, shields;
Described Fibre Optical Sensor (4), proximity transducer (5), displacement transducer (6), LOAD CELLS (7), safe grating (2) is all electrically connected with control system, described control system is connected with warning device, and will by acousto-optic generating means output alarm signal;
Described Fibre Optical Sensor (4), proximity transducer (5), displacement transducer (6), LOAD CELLS (7), safe grating (2) reaches interlocking, has arbitrary functional block to report to the police and all will stop next kinetic energy block.
2. pneumatic press-loading device as claimed in claim 1, is characterized in that: described sliding table (1) is provided with magazine (8), for depositing workpiece along the front side of Y-direction.
3. pneumatic press-loading device as claimed in claim 1, is characterized in that: the bottom of described pneumatic press-loading device is provided with waste material box (9), for putting waste material.
4. pneumatic press-loading device as claimed in claim 1, is characterized in that: also comprise display screen (10), described display screen is electrically connected with described control system, shows real-time detection case, and shows error information.
5. pneumatic press-loading device as claimed in claim 1, it is characterized in that: also comprise certified products case, described certified products case is positioned at the both sides of pneumatic press-loading device.
6. a method of work for pneumatic press-loading device according to claim 2, is characterized in that: comprise the following steps:
Manually from magazine (2), workpiece is put into frock, both hands button, sliding table (1) inwardly slides along Y-direction;
Fibre Optical Sensor (4) has detected that product exhaust hood presses down along Z-direction, after proximity transducer (5) detects and puts in place, pressurized cylinder (3) supercharging presses down, displacement transducer (6) detects pressurized cylinder Overstroke, and LOAD CELLS (7) puts in place by setting pressure supercharging simultaneously;
Pressurized cylinder upwards returns along Z-direction, and after proximity transducer (5) detection returns and puts in place, sliding table (1) is along Y-direction outwards movement;
Manually workpiece is taken out, put into qualified case or collecting receptacle (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410617498.6A CN104354317B (en) | 2014-11-05 | 2014-11-05 | A kind of pneumatic press-loading device and method of work thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410617498.6A CN104354317B (en) | 2014-11-05 | 2014-11-05 | A kind of pneumatic press-loading device and method of work thereof |
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| Publication Number | Publication Date |
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| CN104354317A true CN104354317A (en) | 2015-02-18 |
| CN104354317B CN104354317B (en) | 2016-08-24 |
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| CN201410617498.6A Active CN104354317B (en) | 2014-11-05 | 2014-11-05 | A kind of pneumatic press-loading device and method of work thereof |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105346128A (en) * | 2015-12-08 | 2016-02-24 | 江苏捷帝机器人股份有限公司 | Aerostatic press with endoscope |
| CN105346127A (en) * | 2015-12-08 | 2016-02-24 | 江苏捷帝机器人股份有限公司 | Efficient and intelligent aerostatic press |
| CN105365250A (en) * | 2015-12-08 | 2016-03-02 | 江苏捷帝机器人股份有限公司 | Pneumatic press with high cleanness |
| CN105711135A (en) * | 2016-04-26 | 2016-06-29 | 苏州普来可瑞机电技术有限公司 | Press machine driven by hidden energy-saving air cylinders connected in series |
| CN105965937A (en) * | 2016-05-30 | 2016-09-28 | 苏州艾酷玛赫设备制造有限公司 | Hot pressing device with safety optical gratings |
| CN106077404A (en) * | 2016-08-11 | 2016-11-09 | 上海新朋金属制品有限公司 | The mistake proofing of a kind of motor-vehicle seat system part, leakproof press equipment |
| CN106938386A (en) * | 2017-04-21 | 2017-07-11 | 福州六和机械有限公司 | A kind of pressure release valve opening steel ball spring press fitting device and its method of work |
| CN107052790A (en) * | 2017-04-21 | 2017-08-18 | 福州六和机械有限公司 | A kind of aluminium pump cover steel ball spring press-in device and its method of work |
| CN107775446A (en) * | 2016-08-30 | 2018-03-09 | 昆山汉鼎精密金属有限公司 | Machining positioning automatic sensing structure |
| CN107990862A (en) * | 2017-12-29 | 2018-05-04 | 南阳淅减汽车减振器有限公司 | Prevent press fitting bottom cover bracket autoalarm not in place |
| CN108188716A (en) * | 2018-02-12 | 2018-06-22 | 苏州施米特机械有限公司 | Safe automobile air bag retaining ring is from dynamic pressure screw equipment |
| CN108859209A (en) * | 2018-07-19 | 2018-11-23 | 闻泰通讯股份有限公司 | Tool for stitching |
| CN111993021A (en) * | 2020-06-30 | 2020-11-27 | 中国航发南方工业有限公司 | Intelligent mistake-proofing press-mounting equipment and method |
| CN114985422A (en) * | 2022-05-16 | 2022-09-02 | 一汽丰田汽车有限公司 | Compression and collection device and method for waste shielding film of double-color vehicle |
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| DE10325719A1 (en) * | 2003-06-06 | 2005-01-05 | Steinel Normalien Ag | Processing unit for e.g. press or stamp has fluid unit for spindle stroke drive with double action piston with controllable lifting drive, at least one sensor unit that detects piston stroke position |
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| CN201524893U (en) * | 2009-07-23 | 2010-07-14 | 天津卓远测控技术有限公司 | Three-dimensional automatic press |
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| CN202006466U (en) * | 2011-04-19 | 2011-10-12 | 安徽江淮汽车股份有限公司 | Multifunctional trolly for assembly and production |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105346128A (en) * | 2015-12-08 | 2016-02-24 | 江苏捷帝机器人股份有限公司 | Aerostatic press with endoscope |
| CN105346127A (en) * | 2015-12-08 | 2016-02-24 | 江苏捷帝机器人股份有限公司 | Efficient and intelligent aerostatic press |
| CN105365250A (en) * | 2015-12-08 | 2016-03-02 | 江苏捷帝机器人股份有限公司 | Pneumatic press with high cleanness |
| CN105711135A (en) * | 2016-04-26 | 2016-06-29 | 苏州普来可瑞机电技术有限公司 | Press machine driven by hidden energy-saving air cylinders connected in series |
| CN105965937A (en) * | 2016-05-30 | 2016-09-28 | 苏州艾酷玛赫设备制造有限公司 | Hot pressing device with safety optical gratings |
| CN106077404B (en) * | 2016-08-11 | 2018-02-09 | 上海新朋金属制品有限公司 | A kind of mistake proofing, the leakproof of motor-vehicle seat system part press equipment |
| CN106077404A (en) * | 2016-08-11 | 2016-11-09 | 上海新朋金属制品有限公司 | The mistake proofing of a kind of motor-vehicle seat system part, leakproof press equipment |
| CN107775446A (en) * | 2016-08-30 | 2018-03-09 | 昆山汉鼎精密金属有限公司 | Machining positioning automatic sensing structure |
| CN106938386A (en) * | 2017-04-21 | 2017-07-11 | 福州六和机械有限公司 | A kind of pressure release valve opening steel ball spring press fitting device and its method of work |
| CN107052790A (en) * | 2017-04-21 | 2017-08-18 | 福州六和机械有限公司 | A kind of aluminium pump cover steel ball spring press-in device and its method of work |
| CN106938386B (en) * | 2017-04-21 | 2023-04-14 | 福州六和机械有限公司 | Pressure relief valve hole steel ball spring press-fit device and working method thereof |
| CN107052790B (en) * | 2017-04-21 | 2023-04-14 | 福州六和机械有限公司 | Steel ball spring pressing device of aluminum pump cover and working method of steel ball spring pressing device |
| CN107990862A (en) * | 2017-12-29 | 2018-05-04 | 南阳淅减汽车减振器有限公司 | Prevent press fitting bottom cover bracket autoalarm not in place |
| CN108188716A (en) * | 2018-02-12 | 2018-06-22 | 苏州施米特机械有限公司 | Safe automobile air bag retaining ring is from dynamic pressure screw equipment |
| CN108859209A (en) * | 2018-07-19 | 2018-11-23 | 闻泰通讯股份有限公司 | Tool for stitching |
| CN111993021A (en) * | 2020-06-30 | 2020-11-27 | 中国航发南方工业有限公司 | Intelligent mistake-proofing press-mounting equipment and method |
| CN111993021B (en) * | 2020-06-30 | 2021-08-06 | 中国航发南方工业有限公司 | Intelligent mistake-proofing press-mounting equipment and method |
| CN114985422A (en) * | 2022-05-16 | 2022-09-02 | 一汽丰田汽车有限公司 | Compression and collection device and method for waste shielding film of double-color vehicle |
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| CN104354317B (en) | 2016-08-24 |
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Address after: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee after: Shanghai Toyota Electrical and Mechanical Equipment Co.,Ltd. Address before: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee before: SHANGHAI TUOZHAN ELECTRICAL AND MECHANICAL EQUIPMENT Co.,Ltd. Address after: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee after: Shanghai Tuozhan Intelligent Technology Co.,Ltd. Address before: 201801 zone a, building 1, No. 58, zhubao Road, Malu Town, Jiading District, Shanghai Patentee before: Shanghai Toyota Electrical and Mechanical Equipment Co.,Ltd. |
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