CN103009051A - Full automatic pressing machine for plastic inserts - Google Patents
Full automatic pressing machine for plastic inserts Download PDFInfo
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- CN103009051A CN103009051A CN2012105864523A CN201210586452A CN103009051A CN 103009051 A CN103009051 A CN 103009051A CN 2012105864523 A CN2012105864523 A CN 2012105864523A CN 201210586452 A CN201210586452 A CN 201210586452A CN 103009051 A CN103009051 A CN 103009051A
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Abstract
The invention discloses a full automatic pressing machine for plastic inserts and belongs to a mechanical-electrical integration device. The full automatic pressing machine comprises a pressing device, a plastic piece feeding device, a metal piece feeding device, as well as a blanking device, wherein the plastic piece feeding device and the metal piece feeding device are mounted on the two sides of the pressing device; and the blanking device is mounted at the bottom of the pressing device. After an optical fiber sensor senses that a plastic piece and a metal piece are both placed in place, the plastic piece feeding device and the metal piece feeding device are used for feeding the plastic piece and the metal piece into the pressing device in sequence; the metal piece is pressed into the plastic piece by using a cylinder; and then a stopping slide block in the blanking device is moved away, so that a plastic insert finished product falls into a finished product box. The full automatic pressing machine has the advantages of high automatic degree, no need of manual intervention, simple and convenient operation, high production efficiency, safety and so on.
Description
Technical field
Patent of the present invention relates to a kind of electromechanical integrated device, and what be specifically related to is a kind of plastic insert full-automatic press-fitting machine.
Background technology
Press-fiting of plastic insert refers to metalwork is pressed in the working of plastics, forms the plastic insert parts.The pressing machine of general plastic insert adopts manually places part, and the frock clamp location adopts hand to pull forcing press or cylinder is pressed into.The operator needs ceaselessly to go up, lower workpiece, and need focus one's attention on, labour intensity is large, when weariness working, even can weigh accident wounded, therefore exists labor strength large, and is dangerous, press-fits the shortcomings such as efficient is low.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of plastic insert full-automatic press-fitting machine is provided.
A kind of plastic insert full-automatic press-fitting machine of the present invention comprises press-in device, pay-off and blanking device.
Described press-in device comprise be pressed into cylinder, be pressed into air cylinder support, the first floating junction, guiding mechanism, pressure head, depression bar, depression bar returning spring, pressure head limited post and depression bar guide pad.The described cylinder that is pressed into is fixedly connected on the working plate by being pressed into air cylinder support, the movable end that is pressed into cylinder is connected with pressure head by the first floating junction, guiding mechanism is set on the pressure head, prevent the pressure head rotation, the pressure head below arranges many depression bars, the other end of depression bar is arranged in the pilot hole in the depression bar guide pad, described depression bar quantity is corresponding with the pilot hole quantity in the depression bar guide pad, be provided with the depression bar returning spring between one end of depression bar and the depression bar guide pad, depression bar guide pad upside arranges the pressure head limited post, and be fixedly mounted on the part positioning base, the coaxial setting of part locating hole on pilot hole on the depression bar guide pad and the part positioning base, the part positioning base is fixedly mounted on the working plate.
Described pay-off comprises working of plastics feeder and metalwork feeder structure.Described plastics feeder comprises that working of plastics vibration feeder, working of plastics connecting hose, working of plastics conduit, working of plastics conduit mount pad, working of plastics are sent into slide block, working of plastics is sent into cylinder, the first line slideway, the second floating junction and working of plastics detection fiber sensor;
Described working of plastics vibration feeder is connected to working of plastics conduit mount pad by working of plastics connecting hose and working of plastics conduit, working of plastics conduit mount pad is fixedly mounted on the part positioning base, working of plastics is sent into slide block and is arranged on working of plastics conduit mount pad below, and be installed on the working plate by the first line slideway, working of plastics is sent into the end that the take-off lever of cylinder sends into slide block by the second floating junction and working of plastics and is connected, described working of plastics is sent into the semicircle locating hole that is provided with tape guide on the slide block, guarantee to keep when working of plastics falls into vertically, be provided with on the part positioning base with working of plastics and send into the corresponding semicircle locating surface of slide block, working of plastics is sent into working of plastics detection fiber sensor is installed between slide block and the working plate, and whether the induction working of plastics puts in place.
Described working of plastics height is greater than the height of working plate upper surface to plastic member feeding slide block upper surface, and less than the height of working plate upper surface to working of plastics conduit mount pad lower surface.
Described metalwork feeder comprises that metalwork vibration feeder, metalwork connecting hose, metalwork conduit, metalwork conduit mount pad, metalwork are sent into slide block, metalwork is sent into cylinder, the second line slideway, the 3rd floating junction, the second line slideway mount pad and metalwork detection fiber sensor;
Described metalwork vibration feeder is connected to metalwork conduit mount pad by metalwork connecting hose and metalwork conduit, metalwork conduit mount pad is fixedly mounted on the part positioning base, metalwork is sent into slide block and is arranged on metalwork conduit mount pad below, and be installed on the second line slideway mount pad by the second line slideway, the second line slideway mount pad is fixedly installed on the working plate, metalwork is sent into the end that the take-off lever of cylinder sends into slide block by the 3rd floating junction and metalwork and is connected, described metalwork is sent into locating hole is set on the slide block, on the part positioning base material-dropping hole is set, the internal diameter of material-dropping hole and locating hole can both guarantee that metalwork falls into and keeps vertical, metalwork is sent into metalwork detection fiber sensor is installed between slide block and the part positioning base, and whether the induction metalwork puts in place.
Described metalwork height is greater than the height of part positioning base upper surface to metalwork feeding slide block upper surface, and less than the height of part positioning base upper surface to metalwork conduit mount pad lower surface.
Described blanking device comprises blanking cylinder, the 4th floating junction, backgauge slide block and the 3rd line slideway;
Described blanking cylinder is arranged on the bottom surface of working plate, and movable end is connected with the backgauge slide block by the 4th floating junction, and the backgauge slide block is fixed on the bottom surface of working plate by the 3rd line slideway.Be processed with square opening on the described working plate, the backgauge slide block is close to workpiece positioning base bottom surface, as the bottom support that is pressed into workpiece after sliding.
Beneficial effect of the present invention: can be disposable in the feed bin of vibration feeder, add thousands of working of plastics and metalwork, can in 1～2 second, finish simultaneously 1～2 product and press-fit, greatly improved and press-fit efficient; The operator only needs to add workpiece in the vibration feeder feed bin when machine alarm lacks material, greatly reduces operator's labour intensity; The operator does not directly touch pressing part, effectively avoids the generation of the accident that weighs wounded, improves the security of machine.
Description of drawings
Fig. 1: plastic insert full-automatic press-fitting machine front view;
Fig. 2: plastic insert full-automatic press-fitting machine graphics;
Fig. 3: profile when working of plastics is sent into slide block and metalwork and sent into slide block and reset;
Fig. 4: profile when working of plastics is sent into slide block and metalwork and sent into slide block and send into.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
The invention provides a kind of plastic insert full-automatic press-fitting machine, comprise press-in device, pay-off and blanking device.
As shown in Figure 1 and Figure 2, described press-in device comprise be pressed into cylinder 9, be pressed into air cylinder support 10, the first floating junction 7, guiding mechanism 8, pressure head 6, depression bar 11, depression bar returning spring 5, pressure head limited post 12 and depression bar guide pad 3.The described cylinder 9 that is pressed into is fixedly connected on the working plate 17 by being pressed into air cylinder support 10, the movable end that is pressed into cylinder 9 is connected with pressure head 6 by the first floating junction 7, guiding mechanism 8 is set on the pressure head 6, prevent pressure head 6 rotations, pressure head 6 belows arrange two depression bars 11, the other end of two depression bars 11 is arranged in two pilot holes in the depression bar guide pad 3, be provided with depression bar returning spring 5 between one end of depression bar 11 and the depression bar guide pad, depression bar guide pad 3 upsides arrange pressure head limited post 12, and be fixedly mounted on the part positioning base 23, the coaxial setting of part locating hole on pilot hole on the depression bar guide pad 3 and the part positioning base 23, part positioning base 23 is fixedly mounted on the working plate 17.
Described pay-off comprises working of plastics feeder and metalwork feeder structure.Described plastics feeder comprises that working of plastics vibration feeder 15, working of plastics connecting hose 13, working of plastics conduit 14, working of plastics conduit mount pad 21, working of plastics are sent into slide block 20, working of plastics is sent into cylinder 16, the first line slideway 19, the second floating junction 18 and working of plastics detection fiber sensor 22;
Described working of plastics vibration feeder 15 is connected to working of plastics conduit mount pad 21 by working of plastics connecting hose 13 and working of plastics conduit 14, working of plastics conduit mount pad 21 is fixedly mounted on the part positioning base 23, working of plastics is sent into slide block 20 and is arranged on working of plastics conduit mount pad 21 belows, and be installed on the working plate 17 by the first line slideway 24, working of plastics is sent into the end that the take-off lever of cylinder 16 sends into slide block 20 by the second floating junction 18 and working of plastics and is connected, described working of plastics is sent into the semicircle locating hole that two tape guides are set on the slide block 20, guarantee to keep when working of plastics falls into vertically, be provided with on the part positioning base 23 with working of plastics and send into the corresponding semicircle locating surface of slide block 20, working of plastics is sent into working of plastics detection fiber sensor 22 is installed between slide block 20 and the working plate 17, and whether the induction working of plastics puts in place.
Described working of plastics 35 height are greater than the height of working plate 17 upper surfaces to plastic member feeding slide block 20 upper surfaces, and arrive the height of working of plastics conduit mount pad 21 lower surfaces less than 17 surfaces on the working plate.
Described metalwork feeder comprises that metalwork vibration feeder 1, metalwork connecting hose 4, metalwork conduit 2, metalwork conduit mount pad 27, metalwork are sent into slide block 28, metalwork is sent into cylinder 33, the second line slideway 30, the 3rd floating junction 31, the second line slideway mount pad 32 and metalwork detection fiber sensor 36;
Described metalwork vibration feeder 1 is connected to metalwork conduit mount pad 27 by metalwork connecting hose 4 and metalwork conduit 2, metalwork conduit mount pad 27 is fixedly mounted on the part positioning base 23, metalwork is sent into slide block 28 and is arranged on metalwork conduit mount pad 27 belows, and be installed on the second line slideway mount pad 32 by the second line slideway 30, the second line slideway mount pad 32 is fixedly installed on the working plate 17, metalwork is sent into the end that the take-off lever of cylinder 33 sends into slide block 28 by the 3rd floating junction 31 and metalwork and is connected, described metalwork is sent on the slide block 28 locating hole is set, on the part positioning base 23 material-dropping hole is set, the internal diameter of material-dropping hole and locating hole can both guarantee that metalwork 34 falls into and keeps vertical, metalwork is sent into metalwork detection fiber sensor 36 is installed between slide block 28 and the part positioning base 23, and whether the induction metalwork puts in place.
Described metalwork 34 height are greater than the height of part positioning base 23 upper surfaces to metalwork feeding slide block 28 upper surfaces, and less than the height of part positioning base 23 upper surfaces to metalwork conduit mount pad 27 lower surfaces.
Described blanking device comprises blanking cylinder 29, the 4th floating junction 26, backgauge slide block 25 and the 3rd line slideway 24;
Described blanking cylinder 29 is arranged on the bottom surface of working plate 17, and movable end is connected with backgauge slide block 25 by the 4th floating junction 26, and backgauge slide block 25 is fixed on the bottom surface of working plate 17 by the 3rd line slideway 24.Be processed with square opening on the described working plate 17, after backgauge slide block 25 slides, be close to workpiece positioning base bottom surface, as the bottom support that is pressed into workpiece;
Press-fit course of action for further specifying, as shown in Figure 3, working of plastics 35 is positioned at unit of plastic and sends into slide block 20, and metalwork 34 is positioned at metalwork and sends into slide block 28, and working of plastics is sent into cylinder 16 and metalwork and sent into cylinder 33 and be in profile when returning state.When working of plastics is sent into cylinder 16 and return, should be able to guarantee that working of plastics 35 just falls into working of plastics and sends in the locating hole of slide block 20; When metalwork is sent into cylinder 33 and return, should be able to guarantee that metalwork 34 just falls into metalwork and sends in the locating hole of slide block 28.At this moment, backgauge slide block 25 be positioned at part positioning base 23 under.As shown in Figure 4, working of plastics is sent into cylinder 16 and metalwork and is sent into cylinder 33 and be in profile when stretching out state, and working of plastics 35 is sent into slide block 20 by working of plastics and driven first and enter in the part positioning base 23, and working of plastics 35 bottom supports are on backgauge slide block 25; Metalwork 34 is sent into slide block 28 drives by metalwork and is entered in the part positioning base 23, falls in the locating hole in the part positioning base 23.Be pressed into cylinder 9 drive ram 6 descending, make depression bar 11 press down metalwork 34 along depression bar locating piece 3 interior pilot holes, until be pressed in the working of plastics 35, be pressed into distance and regulated by pressure head limited post 12.Be pressed into finish after, blanking cylinder 19 drives backgauge slide blocks 25 and removes, and has press-fited good workpiece and has dropped in the product box, each cylinder action resets, and wholely press-fits action and finishes.Working of plastics detection fiber sensor 22 and working of plastics 35 sensed by metalwork detection fiber sensor 36 and metalwork 34 has put in place begins automatically next time that product press-fits, and so is cycled to repeat.
The present invention can also have other embodiment, is not deviating from the change of carrying out under spirit of the present invention and the real situation thereof and is being out of shape the protection domain that all should belong to claim of the present invention.
Claims (1)
1. a plastic insert full-automatic press-fitting machine comprises press-in device, pay-off and blanking device; It is characterized in that: described press-in device comprise be pressed into cylinder, be pressed into air cylinder support, the first floating junction, guiding mechanism, pressure head, depression bar, depression bar returning spring, pressure head limited post and depression bar guide pad; The described cylinder that is pressed into is fixedly connected on the working plate by being pressed into air cylinder support, the movable end that is pressed into cylinder is connected with pressure head by the first floating junction, guiding mechanism is set on the pressure head, prevent the pressure head rotation, the pressure head below arranges many depression bars, the other end of depression bar is arranged in the pilot hole in the depression bar guide pad, described depression bar quantity is corresponding with the pilot hole quantity in the depression bar guide pad, be provided with the depression bar returning spring between one end of depression bar and the depression bar guide pad, depression bar guide pad upside arranges the pressure head limited post, and be fixedly mounted on the part positioning base, the coaxial setting of part locating hole on pilot hole on the depression bar guide pad and the part positioning base, the part positioning base is fixedly mounted on the working plate;
Described pay-off comprises working of plastics feeder and metalwork feeder structure; Described plastics feeder comprises that working of plastics vibration feeder, working of plastics connecting hose, working of plastics conduit, working of plastics conduit mount pad, working of plastics are sent into slide block, working of plastics is sent into cylinder, the first line slideway, the second floating junction and working of plastics detection fiber sensor;
Described working of plastics vibration feeder is connected to working of plastics conduit mount pad by working of plastics connecting hose and working of plastics conduit, working of plastics conduit mount pad is fixedly mounted on the part positioning base, working of plastics is sent into slide block and is arranged on working of plastics conduit mount pad below, and be installed on the working plate by the first line slideway, working of plastics is sent into the end that the take-off lever of cylinder sends into slide block by the second floating junction and working of plastics and is connected, described working of plastics is sent into the semicircle locating hole that is provided with tape guide on the slide block, guarantee to keep when working of plastics falls into vertically, be provided with on the part positioning base with working of plastics and send into the corresponding semicircle locating surface of slide block, working of plastics is sent into working of plastics detection fiber sensor is installed between slide block and the working plate, and whether the induction working of plastics puts in place;
Described working of plastics height is greater than the height of working plate upper surface to plastic member feeding slide block upper surface, and less than the height of working plate upper surface to working of plastics conduit mount pad lower surface;
Described metalwork feeder comprises that metalwork vibration feeder, metalwork connecting hose, metalwork conduit, metalwork conduit mount pad, metalwork are sent into slide block, metalwork is sent into cylinder, the second line slideway, the 3rd floating junction, the second line slideway mount pad and metalwork detection fiber sensor;
Described metalwork vibration feeder is connected to metalwork conduit mount pad by metalwork connecting hose and metalwork conduit, metalwork conduit mount pad is fixedly mounted on the part positioning base, metalwork is sent into slide block and is arranged on metalwork conduit mount pad below, and be installed on the second line slideway mount pad by the second line slideway, the second line slideway mount pad is fixedly installed on the working plate, metalwork is sent into the end that the take-off lever of cylinder sends into slide block by the 3rd floating junction and metalwork and is connected, described metalwork is sent into locating hole is set on the slide block, on the part positioning base material-dropping hole is set, the internal diameter of material-dropping hole and locating hole can both guarantee that metalwork falls into and keeps vertical, metalwork is sent into metalwork detection fiber sensor is installed between slide block and the part positioning base, and whether the induction metalwork puts in place;
Described metalwork height is greater than the height of part positioning base upper surface to metalwork feeding slide block upper surface, and less than the height of part positioning base upper surface to metalwork conduit mount pad lower surface;
Described blanking device comprises blanking cylinder, the 4th floating junction, backgauge slide block and the 3rd line slideway;
Described blanking cylinder is arranged on the bottom surface of working plate, and movable end is connected with the backgauge slide block by the 4th floating junction, and the backgauge slide block is fixed on the bottom surface of working plate by the 3rd line slideway; Be processed with square opening on the described working plate, the backgauge slide block is close to workpiece positioning base bottom surface, as the bottom support that is pressed into workpiece after sliding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210586452.3A CN103009051B (en) | 2012-12-28 | 2012-12-28 | Full automatic pressing machine for plastic inserts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210586452.3A CN103009051B (en) | 2012-12-28 | 2012-12-28 | Full automatic pressing machine for plastic inserts |
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| Publication Number | Publication Date |
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| CN103009051A true CN103009051A (en) | 2013-04-03 |
| CN103009051B CN103009051B (en) | 2015-03-18 |
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| CN201210586452.3A Active CN103009051B (en) | 2012-12-28 | 2012-12-28 | Full automatic pressing machine for plastic inserts |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600222A (en) * | 2013-11-27 | 2014-02-26 | 耐世特凌云驱动系统（芜湖）有限公司 | ABS (acrylonitrile butadiene styrene) ring press-fitting device |
| CN104015354A (en) * | 2014-06-04 | 2014-09-03 | 无锡新宏泰电器科技股份有限公司 | Neglected-loading-proof automatic press-filling machine for injection molding part |
| CN104209730A (en) * | 2013-05-31 | 2014-12-17 | 鸿富锦精密工业（深圳）有限公司 | Installation equipment |
| CN104227379A (en) * | 2014-09-18 | 2014-12-24 | 上海恺杰汽车塑料零部件有限公司 | Automatic feeding assembly system for light guide body in automotive interior part |
| CN104354317A (en) * | 2014-11-05 | 2015-02-18 | 上海托展机电设备有限公司 | Pneumatic press-fitting device and working method thereof |
| CN105081748A (en) * | 2015-08-10 | 2015-11-25 | 成都亨通兆业精密机械有限公司 | Quick assembly method of sensor external lead hole |
| CN105365151A (en) * | 2014-08-26 | 2016-03-02 | 东莞市帝威塑胶模具有限公司 | Full-automatic insert loading mold production system |
| CN104227379B (en) * | 2014-09-18 | 2017-01-04 | 上海恺杰汽车塑料零部件有限公司 | Automatic feeding and assembling system for light guide body in automotive trim |
| CN108145414A (en) * | 2016-12-05 | 2018-06-12 | 苏州海斯恩自动化有限公司 | A kind of Clip assembling mechanisms |
| CN109834455A (en) * | 2019-03-16 | 2019-06-04 | 慈溪市三佩机械有限公司 | A kind of split pin press-loading device of skylight motor plastic casing |
| CN110480293A (en) * | 2019-07-22 | 2019-11-22 | 苏州江锦自动化科技有限公司 | The full-automatic pressing device of columnar workpiece and spherical workpiece |
| CN112776354A (en) * | 2020-12-23 | 2021-05-11 | 精塑汽配科技（惠州）有限公司 | Automobile battery cover machining process |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104209730B (en) * | 2013-05-31 | 2018-02-27 | 赛恩倍吉科技顾问（深圳）有限公司 | Equipment is installed |
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| CN103600222B (en) * | 2013-11-27 | 2016-02-10 | 耐世特凌云驱动系统（芜湖）有限公司 | ABS ring press-loading apparatus |
| CN104015354A (en) * | 2014-06-04 | 2014-09-03 | 无锡新宏泰电器科技股份有限公司 | Neglected-loading-proof automatic press-filling machine for injection molding part |
| CN105365151B (en) * | 2014-08-26 | 2020-10-16 | 东莞市帝威塑胶模具有限公司 | Full-automatic mold filling production system for inserts |
| CN105365151A (en) * | 2014-08-26 | 2016-03-02 | 东莞市帝威塑胶模具有限公司 | Full-automatic insert loading mold production system |
| CN104227379A (en) * | 2014-09-18 | 2014-12-24 | 上海恺杰汽车塑料零部件有限公司 | Automatic feeding assembly system for light guide body in automotive interior part |
| CN104227379B (en) * | 2014-09-18 | 2017-01-04 | 上海恺杰汽车塑料零部件有限公司 | Automatic feeding and assembling system for light guide body in automotive trim |
| CN104354317A (en) * | 2014-11-05 | 2015-02-18 | 上海托展机电设备有限公司 | Pneumatic press-fitting device and working method thereof |
| CN105081748A (en) * | 2015-08-10 | 2015-11-25 | 成都亨通兆业精密机械有限公司 | Quick assembly method of sensor external lead hole |
| CN108145414A (en) * | 2016-12-05 | 2018-06-12 | 苏州海斯恩自动化有限公司 | A kind of Clip assembling mechanisms |
| CN109834455A (en) * | 2019-03-16 | 2019-06-04 | 慈溪市三佩机械有限公司 | A kind of split pin press-loading device of skylight motor plastic casing |
| CN109834455B (en) * | 2019-03-16 | 2023-11-21 | 慈溪市三佩机械有限公司 | Cotter pin press mounting equipment for plastic shell of skylight motor |
| CN110480293A (en) * | 2019-07-22 | 2019-11-22 | 苏州江锦自动化科技有限公司 | The full-automatic pressing device of columnar workpiece and spherical workpiece |
| CN112776354A (en) * | 2020-12-23 | 2021-05-11 | 精塑汽配科技（惠州）有限公司 | Automobile battery cover machining process |
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| CN103009051B (en) | 2015-03-18 |
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