CN103009051B - Full automatic pressing machine for plastic inserts - Google Patents

Full automatic pressing machine for plastic inserts Download PDF

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Publication number
CN103009051B
CN103009051B CN201210586452.3A CN201210586452A CN103009051B CN 103009051 B CN103009051 B CN 103009051B CN 201210586452 A CN201210586452 A CN 201210586452A CN 103009051 B CN103009051 B CN 103009051B
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CN
China
Prior art keywords
working
metalwork
plastics
slide block
mount pad
Prior art date
Application number
CN201210586452.3A
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Chinese (zh)
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CN103009051A (en
Inventor
王勇
张显斗
王能
Original Assignee
杭州电子科技大学
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Publication date
Application filed by 杭州电子科技大学 filed Critical 杭州电子科技大学
Priority to CN201210586452.3A priority Critical patent/CN103009051B/en
Publication of CN103009051A publication Critical patent/CN103009051A/en
Application granted granted Critical
Publication of CN103009051B publication Critical patent/CN103009051B/en

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Abstract

The invention discloses a full automatic pressing machine for plastic inserts and belongs to a mechanical-electrical integration device. The full automatic pressing machine comprises a pressing device, a plastic piece feeding device, a metal piece feeding device, as well as a blanking device, wherein the plastic piece feeding device and the metal piece feeding device are mounted on the two sides of the pressing device; and the blanking device is mounted at the bottom of the pressing device. After an optical fiber sensor senses that a plastic piece and a metal piece are both placed in place, the plastic piece feeding device and the metal piece feeding device are used for feeding the plastic piece and the metal piece into the pressing device in sequence; the metal piece is pressed into the plastic piece by using a cylinder; and then a stopping slide block in the blanking device is moved away, so that a plastic insert finished product falls into a finished product box. The full automatic pressing machine has the advantages of high automatic degree, no need of manual intervention, simple and convenient operation, high production efficiency, safety and so on.

Description

A kind of plastic insert full-automatic press-fitting machine
Technical field
Patent of the present invention relates to a kind of electromechanical integrated device, and what be specifically related to is a kind of plastic insert full-automatic press-fitting machine.
Background technology
Press-fiting of plastic insert, refers to and is pressed in working of plastics by metalwork, forms plastic insert parts.The pressing machine of general plastic insert adopts manually places part, and frock clamp is located, and adopts hand to pull forcing press or cylinder press-in.Operator needs ceaselessly to go up, lower workpiece, and need focus one's attention on, and labour intensity is large, when weariness working, even can weigh accident wounded, therefore there is labor strength large, dangerous, press-fits the shortcomings such as efficiency is low.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, provide a kind of plastic insert full-automatic press-fitting machine.
A kind of plastic insert full-automatic press-fitting machine of the present invention, comprises press-in device, pay-off and blanking device.
Described press-in device comprises press-in cylinder, press-in air cylinder support, the first floating junction, guiding mechanism, pressure head, depression bar, depression bar returning spring, pressure head limited post and depression bar guide pad.Described press-in cylinder is fixedly connected on working plate by press-in air cylinder support, the movable end of press-in cylinder is connected with pressure head by the first floating junction, pressure head arranges guiding mechanism, prevent pressure head from rotating, many depression bars are set below pressure head, the other end of depression bar is arranged in the pilot hole in depression bar guide pad, described depression bar quantity is corresponding with the pilot hole quantity in depression bar guide pad, depression bar returning spring is provided with between one end of depression bar and depression bar guide pad, pressure head limited post is set on the upside of depression bar guide pad, and be fixedly mounted on part positioning base, part locating hole on pilot hole on depression bar guide pad and part positioning base is coaxially arranged, part positioning base is fixedly mounted on working plate.
Described pay-off comprises working of plastics feeder and metalwork feeder structure.Described plastics feeder comprises working of plastics vibration feeder, working of plastics connecting hose, working of plastics conduit, working of plastics conduit mount pad, working of plastics sends into slide block, working of plastics sends into cylinder, the first line slideway, the second floating junction and working of plastics detection fiber sensor;
Described working of plastics vibration feeder by working of plastics connecting hose and working of plastics tubes connection to working of plastics conduit mount pad, working of plastics conduit mount pad is fixedly mounted on part positioning base, working of plastics is sent into slide block and is arranged on below working of plastics conduit mount pad, and be arranged on working plate by the first line slideway, the take-off lever that working of plastics sends into cylinder is connected with one end that working of plastics sends into slide block by the second floating junction, described working of plastics sends into half-circle locating aperture slide block being provided with tape guide, keep vertically when ensureing that working of plastics falls into, part positioning base is provided with and sends into the corresponding semicircle locating surface of slide block with working of plastics, working of plastics is sent between slide block and working plate and is provided with working of plastics detection fiber sensor, whether induction working of plastics puts in place.
Described working of plastics height is greater than the height of working plate upper surface to plastic member feeding slide block upper surface, and is less than the height of working plate upper surface to working of plastics conduit mount pad lower surface.
Described metalwork feeder comprises metalwork vibration feeder, metalwork connecting hose, metalwork conduit, metalwork conduit mount pad, metalwork sends into slide block, metalwork sends into cylinder, the second line slideway, the 3rd floating junction, the second line slideway mount pad and metalwork detection fiber sensor;
Described metalwork vibration feeder by metalwork connecting hose and metalwork tubes connection to metalwork conduit mount pad, metalwork conduit mount pad is fixedly mounted on part positioning base, metalwork is sent into slide block and is arranged on below metalwork conduit mount pad, and be arranged on the second line slideway mount pad by the second line slideway, second line slideway mount pad is fixedly installed on working plate, the take-off lever that metalwork sends into cylinder is connected with one end that metalwork sends into slide block by the 3rd floating junction, described metalwork is sent on slide block and is arranged locating hole, part positioning base arranges material-dropping hole, the internal diameter of material-dropping hole and locating hole can ensure that metalwork falls into and keeps vertical, metalwork is sent between slide block and part positioning base and is provided with metalwork detection fiber sensor, whether induction metalwork puts in place.
Described metalwork height is greater than the height of part positioning base upper surface to metalwork feeding slide block upper surface, and is less than the height of part positioning base upper surface to metalwork conduit mount pad lower surface.
Described blanking device comprises blanking cylinder, the 4th floating junction, backgauge slide block and the 3rd line slideway;
Described blanking cylinder is arranged on the bottom surface of working plate, and movable end is connected with backgauge slide block by the 4th floating junction, and backgauge slide block is fixed on the bottom surface of working plate by the 3rd line slideway.Described working plate is processed with square opening, after backgauge skid, is close to Workpiece fixing base end face, as the bottom support of press-in workpiece.
Beneficial effect of the present invention: disposablely can add thousands of working of plastics and metalwork in the feed bin of vibration feeder, can complete 1 ~ 2 product simultaneously and press-fit, greatly improve and press-fit efficiency in 1 ~ 2 second; Operator only need add workpiece when machine alarm lacks material in vibration feeder feed bin, greatly reduces operator's labour intensity; Operator does not directly touch pressing part, effectively avoids the generation weighing accident wounded, improves the security of machine.
Accompanying drawing explanation
Fig. 1: plastic insert full-automatic press-fitting machine front view;
Fig. 2: plastic insert full-automatic press-fitting machine graphics;
Fig. 3: working of plastics sends into slide block and metalwork sends into profile when slide block resets;
Fig. 4: working of plastics sends into slide block and metalwork sends into profile when slide block is sent into.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
The invention provides a kind of plastic insert full-automatic press-fitting machine, comprise press-in device, pay-off and blanking device.
As shown in Figure 1 and Figure 2, described press-in device comprises press-in cylinder 9, press-in air cylinder support 10, first floating junction 7, guiding mechanism 8, pressure head 6, depression bar 11, depression bar returning spring 5, pressure head limited post 12 and depression bar guide pad 3.Described press-in cylinder 9 is fixedly connected on working plate 17 by press-in air cylinder support 10, the movable end of press-in cylinder 9 is connected with pressure head 6 by the first floating junction 7, pressure head 6 is arranged guiding mechanism 8, prevent pressure head 6 from rotating, two depression bars 11 are set below pressure head 6, the other end of two depression bars 11 is arranged in two pilot holes in depression bar guide pad 3, depression bar returning spring 5 is provided with between one end of depression bar 11 and depression bar guide pad, pressure head limited post 12 is set on the upside of depression bar guide pad 3, and be fixedly mounted on part positioning base 23, part locating hole on pilot hole on depression bar guide pad 3 and part positioning base 23 is coaxially arranged, part positioning base 23 is fixedly mounted on working plate 17.
Described pay-off comprises working of plastics feeder and metalwork feeder structure.Described plastics feeder comprises working of plastics vibration feeder 15, working of plastics connecting hose 13, working of plastics conduit 14, working of plastics conduit mount pad 21, working of plastics sends into slide block 20, working of plastics sends into cylinder 16, first line slideway 19, second floating junction 18 and working of plastics detection fiber sensor 22;
Described working of plastics vibration feeder 15 is connected to working of plastics conduit mount pad 21 by working of plastics connecting hose 13 and working of plastics conduit 14, working of plastics conduit mount pad 21 is fixedly mounted on part positioning base 23, working of plastics is sent into slide block 20 and is arranged on below working of plastics conduit mount pad 21, and be arranged on working plate 17 by the first line slideway 24, the take-off lever that working of plastics sends into cylinder 16 is connected with one end that working of plastics sends into slide block 20 by the second floating junction 18, described working of plastics sends into half-circle locating aperture slide block 20 being arranged two tape guides, keep vertically when ensureing that working of plastics falls into, part positioning base 23 is provided with and sends into the corresponding semicircle locating surface of slide block 20 with working of plastics, working of plastics is sent between slide block 20 and working plate 17 and is provided with working of plastics detection fiber sensor 22, whether induction working of plastics puts in place.
Described working of plastics 35 is highly greater than the height of working plate 17 upper surface to plastic member feeding slide block 20 upper surface, and is less than the 17 surperficial height to working of plastics conduit mount pad 21 lower surface on working plate.
Described metalwork feeder comprises metalwork vibration feeder 1, metalwork connecting hose 4, metalwork conduit 2, metalwork conduit mount pad 27, metalwork sends into slide block 28, metalwork sends into cylinder 33, second line slideway 30, the 3rd floating junction 31, second line slideway mount pad 32 and metalwork detection fiber sensor 36;
Described metalwork vibration feeder 1 is connected to metalwork conduit mount pad 27 by metalwork connecting hose 4 and metalwork conduit 2, metalwork conduit mount pad 27 is fixedly mounted on part positioning base 23, metalwork is sent into slide block 28 and is arranged on below metalwork conduit mount pad 27, and be arranged on the second line slideway mount pad 32 by the second line slideway 30, second line slideway mount pad 32 is fixedly installed on working plate 17, the take-off lever that metalwork sends into cylinder 33 is connected with one end that metalwork sends into slide block 28 by the 3rd floating junction 31, described metalwork is sent on slide block 28 and is arranged locating hole, part positioning base 23 arranges material-dropping hole, the internal diameter of material-dropping hole and locating hole can ensure that metalwork 34 falls into and keeps vertical, metalwork is sent between slide block 28 and part positioning base 23 and is provided with metalwork detection fiber sensor 36, whether induction metalwork puts in place.
Described metalwork 34 is highly greater than the height of part positioning base 23 upper surface to metalwork feeding slide block 28 upper surface, and is less than the height of part positioning base 23 upper surface to metalwork conduit mount pad 27 lower surface.
Described blanking device comprises blanking cylinder 29, the 4th floating junction 26, backgauge slide block 25 and the 3rd line slideway 24;
Described blanking cylinder 29 is arranged on the bottom surface of working plate 17, and movable end is connected with backgauge slide block 25 by the 4th floating junction 26, and backgauge slide block 25 is fixed on the bottom surface of working plate 17 by the 3rd line slideway 24.Described working plate 17 is processed with square opening, and backgauge slide block 25 is close to Workpiece fixing base end face after sliding, as the bottom support of press-in workpiece;
Press-fit course of action for further illustrating, as shown in Figure 3, working of plastics 35 is positioned at unit of plastic and sends into slide block 20, and metalwork 34 is positioned at metalwork and sends into slide block 28, and working of plastics feeding cylinder 16 and metalwork feeding cylinder 33 are in profile when returning state.When working of plastics feeding cylinder 16 is return, should be able to ensure that working of plastics 35 just falls into working of plastics and sends in the locating hole of slide block 20; When metalwork feeding cylinder 33 is return, should be able to ensure that metalwork 34 just falls into metalwork and sends in the locating hole of slide block 28.Now, backgauge slide block 25 is positioned at immediately below part positioning base 23.As shown in Figure 4, working of plastics feeding cylinder 16 and metalwork feeding cylinder 33 are in profile when stretching out state, and working of plastics 35 is first driven by working of plastics feeding slide block 20 and enters in part positioning base 23, and working of plastics 35 bottom support is on backgauge slide block 25; Metalwork 34 is sent into slide block 28 drive by metalwork and is entered in part positioning base 23, falls in the locating hole in part positioning base 23.Press-in cylinder 9 drive ram 6 is descending, makes depression bar 11 press down metalwork 34 along pilot hole in depression bar locating piece 3, until in press-in working of plastics 35, press-in distance is regulated by pressure head limited post 12.After being pressed into, blanking cylinder 19 drives backgauge slide block 25 to remove, and the workpiece press-fited drops in product box, and each cylinder action resets, and wholely press-fits action and completes.Working of plastics detection fiber sensor 22 and metalwork detection fiber sensor 36 sense that working of plastics 35 and metalwork 34 put in place, automatically start product next time and press-fit, be so cycled to repeat.
The present invention can also have other embodiments, all should belong to the protection domain of the claims in the present invention not deviating from the change carried out and distortion under the present invention's spirit and real situation thereof.

Claims (1)

1. a plastic insert full-automatic press-fitting machine, comprises press-in device, pay-off and blanking device, it is characterized in that: described press-in device comprises press-in cylinder, press-in air cylinder support, the first floating junction, guiding mechanism, pressure head, depression bar, depression bar returning spring, pressure head limited post and depression bar guide pad, described press-in cylinder is fixedly connected on working plate by press-in air cylinder support, the movable end of press-in cylinder is connected with pressure head by the first floating junction, pressure head arranges guiding mechanism, prevent pressure head from rotating, many depression bars are set below pressure head, the other end of depression bar is arranged in the pilot hole in depression bar guide pad, depression bar quantity is corresponding with the pilot hole quantity in depression bar guide pad, depression bar returning spring is provided with between one end of depression bar and depression bar guide pad, pressure head limited post is set on the upside of depression bar guide pad, and be fixedly mounted on part positioning base, part locating hole on pilot hole on depression bar guide pad and part positioning base is coaxially arranged, part positioning base is fixedly mounted on working plate,
Described pay-off comprises working of plastics feeder and metalwork feeder structure; Working of plastics feeder comprises working of plastics vibration feeder, working of plastics connecting hose, working of plastics conduit, working of plastics conduit mount pad, working of plastics sends into slide block, working of plastics sends into cylinder, the first line slideway, the second floating junction and working of plastics detection fiber sensor;
Working of plastics vibration feeder by working of plastics connecting hose and working of plastics tubes connection to working of plastics conduit mount pad, working of plastics conduit mount pad is fixedly mounted on part positioning base, working of plastics is sent into slide block and is arranged on below working of plastics conduit mount pad, and be arranged on working plate by the first line slideway, the take-off lever that working of plastics sends into cylinder is connected with one end that working of plastics sends into slide block by the second floating junction, working of plastics sends into half-circle locating aperture slide block being provided with tape guide, keep vertically when ensureing that working of plastics falls into, part positioning base is provided with and sends into the corresponding semicircle locating surface of slide block with working of plastics, working of plastics is sent between slide block and working plate and is provided with working of plastics detection fiber sensor, whether induction working of plastics puts in place,
Working of plastics height is greater than the height of working plate upper surface to plastic member feeding slide block upper surface, and is less than the height of working plate upper surface to working of plastics conduit mount pad lower surface;
Metalwork feeder comprises metalwork vibration feeder, metalwork connecting hose, metalwork conduit, metalwork conduit mount pad, metalwork sends into slide block, metalwork sends into cylinder, the second line slideway, the 3rd floating junction, the second line slideway mount pad and metalwork detection fiber sensor;
Metalwork vibration feeder by metalwork connecting hose and metalwork tubes connection to metalwork conduit mount pad, metalwork conduit mount pad is fixedly mounted on part positioning base, metalwork is sent into slide block and is arranged on below metalwork conduit mount pad, and be arranged on the second line slideway mount pad by the second line slideway, second line slideway mount pad is fixedly installed on working plate, the take-off lever that metalwork sends into cylinder is connected with one end that metalwork sends into slide block by the 3rd floating junction, described metalwork is sent on slide block and is arranged locating hole, part positioning base arranges material-dropping hole, the internal diameter of material-dropping hole and locating hole can ensure that metalwork falls into and keeps vertical, metalwork is sent between slide block and part positioning base and is provided with metalwork detection fiber sensor, whether induction metalwork puts in place,
Metalwork height is greater than the height of part positioning base upper surface to metalwork feeding slide block upper surface, and is less than the height of part positioning base upper surface to metalwork conduit mount pad lower surface;
Described blanking device comprises blanking cylinder, the 4th floating junction, backgauge slide block and the 3rd line slideway;
Described blanking cylinder is arranged on the bottom surface of working plate, and movable end is connected with backgauge slide block by the 4th floating junction, and backgauge slide block is fixed on the bottom surface of working plate by the 3rd line slideway; Described working plate is processed with square opening, after backgauge skid, is close to Workpiece fixing base end face, as the bottom support of press-in workpiece.
CN201210586452.3A 2012-12-28 2012-12-28 Full automatic pressing machine for plastic inserts CN103009051B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210586452.3A CN103009051B (en) 2012-12-28 2012-12-28 Full automatic pressing machine for plastic inserts

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Application Number Priority Date Filing Date Title
CN201210586452.3A CN103009051B (en) 2012-12-28 2012-12-28 Full automatic pressing machine for plastic inserts

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CN103009051A CN103009051A (en) 2013-04-03
CN103009051B true CN103009051B (en) 2015-03-18

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* Cited by examiner, † Cited by third party
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CN104209730B (en) * 2013-05-31 2018-02-27 赛恩倍吉科技顾问(深圳)有限公司 Equipment is installed
CN103600222B (en) * 2013-11-27 2016-02-10 耐世特凌云驱动系统(芜湖)有限公司 ABS ring press-loading apparatus
CN104015354A (en) * 2014-06-04 2014-09-03 无锡新宏泰电器科技股份有限公司 Neglected-loading-proof automatic press-filling machine for injection molding part
CN105365151B (en) * 2014-08-26 2020-10-16 东莞市帝威塑胶模具有限公司 Full-automatic mold filling production system for inserts
CN104354317B (en) * 2014-11-05 2016-08-24 上海托展机电设备有限公司 A kind of pneumatic press-loading device and method of work thereof
CN105081748A (en) * 2015-08-10 2015-11-25 成都亨通兆业精密机械有限公司 Quick assembly method of sensor external lead hole
CN108145414A (en) * 2016-12-05 2018-06-12 苏州海斯恩自动化有限公司 A kind of Clip assembling mechanisms

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Publication number Priority date Publication date Assignee Title
US4407402A (en) * 1981-01-22 1983-10-04 Nitto Seiko Co., Ltd. Fastener feeding apparatus
JP2001105247A (en) * 1999-09-30 2001-04-17 Rhythm Watch Co Ltd Parts supply device
CN201195240Y (en) * 2008-05-28 2009-02-18 南京聚星机械装备有限公司 Special machine tool for automatic pressing-in air valve pipe, pedestal ring of cylinder end
CN101954579A (en) * 2010-09-07 2011-01-26 张清 Plastic cap nut full-automatic capping machine
CN102294588A (en) * 2011-08-11 2011-12-28 浙江中超工业视镜有限公司 Screw and washer combining machine
CN102729038A (en) * 2012-07-06 2012-10-17 闻金普 Full-automatic combination assembly machine for adjusting screws and nuts
CN203019304U (en) * 2012-12-28 2013-06-26 杭州电子科技大学 Full-automatic pressing machine of plastic insert

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4407402A (en) * 1981-01-22 1983-10-04 Nitto Seiko Co., Ltd. Fastener feeding apparatus
JP2001105247A (en) * 1999-09-30 2001-04-17 Rhythm Watch Co Ltd Parts supply device
CN201195240Y (en) * 2008-05-28 2009-02-18 南京聚星机械装备有限公司 Special machine tool for automatic pressing-in air valve pipe, pedestal ring of cylinder end
CN101954579A (en) * 2010-09-07 2011-01-26 张清 Plastic cap nut full-automatic capping machine
CN102294588A (en) * 2011-08-11 2011-12-28 浙江中超工业视镜有限公司 Screw and washer combining machine
CN102729038A (en) * 2012-07-06 2012-10-17 闻金普 Full-automatic combination assembly machine for adjusting screws and nuts
CN203019304U (en) * 2012-12-28 2013-06-26 杭州电子科技大学 Full-automatic pressing machine of plastic insert

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Effective date of registration: 20161020

Address after: 309, 52, 3, 311, 22 poplar Avenue, Poplar Street, Hangzhou economic and Technological Development Zone, Zhejiang, 310000

Patentee after: HANGZHOU NUOHANG SCIENCE & TECHNOLOGY CO., LTD.

Address before: Hangzhou City, Zhejiang province 310018 Xiasha Higher Education Park No. 2 street

Patentee before: Hangzhou Electronic Science and Technology Univ

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