CN103241403A - Automatic LED braiding device - Google Patents

Automatic LED braiding device Download PDF

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Publication number
CN103241403A
CN103241403A CN2013101970689A CN201310197068A CN103241403A CN 103241403 A CN103241403 A CN 103241403A CN 2013101970689 A CN2013101970689 A CN 2013101970689A CN 201310197068 A CN201310197068 A CN 201310197068A CN 103241403 A CN103241403 A CN 103241403A
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CN
China
Prior art keywords
module
adhesive tape
led lamp
led
braid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN2013101970689A
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Chinese (zh)
Inventor
段凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Chongan District Technology Innovation Service Center
Original Assignee
Wuxi Chongan District Technology Innovation Service Center
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Chongan District Technology Innovation Service Center filed Critical Wuxi Chongan District Technology Innovation Service Center
Priority to CN2013101970689A priority Critical patent/CN103241403A/en
Publication of CN103241403A publication Critical patent/CN103241403A/en
Withdrawn legal-status Critical Current

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Abstract

The invention discloses an automatic LED braiding device which comprises a controller, an LED lamp conveying module, a braiding module and an adhesive tape conveying module. The controller is respectively connected with the LED lamp conveying module, the braiding module and the adhesive tape conveying module, a plurality of plug-in LED lamps with the same specification are placed into the LED lamp conveying module, the LED lamp conveying module and the adhesive tape conveying module are controlled by the controller to run at the same speed, the braiding module is controlled to work by the controller when LED lamp bases respectively contact with two edges of an adhesive tape, and the LED lamps are uniformly fixed onto the adhesive tape. The automatic LED braiding device can automatically detect parameter information, the running state is automatically adjusted, and working efficiency is greatly improved.

Description

The automatic braid equipment of a kind of LED
Technical field
The present invention relates to the automatic braid equipment of a kind of LED, belong to the LED application.
Background technology
Electronic component tape package machine can be divided into S. A. and full automaticity two big classes, along with the continuous upgrading refinement of electronic product with highly integrated, electronic component also changes into the SMD installing space of saving circuit card from the plug-in type in past, the function of expansion product.Also technology has lifting greatly to whole electron trade along with the granular of electronic component to SMD braider demand, requires package speed fast, and is stable during tape package, on request functions such as the polarity of detected electrons element, outward appearance, direction, measurement.The braider main manufacturer is distributed in countries and regions such as Japan, Korea S, Taiwan, China's Mainland, and most of producers give priority to the SMD braider.
Fast development along with the LED industry, the demand of LED display also constantly increases, outdoor display screen generally needs the brightness height, adopt plug-in unit LED lamp mostly, for the intellectuality that realizes producing, each manufacturer is also constantly improving supporting equipment, the plug-in unit LED lamp that most LED manufacturer production goes out all adopts vacuum bag packages, general read-out manufacturer all needs at first the LED lamp to be carried out braid, existing braid equipment is pre-set braid program, the LED lamp is placed in the pay-off, and controller carries out braid according to predefined program, mistake occurs in the braid process, need stop braider, reset program, carry out braid again, greatly reduce production efficiency.
Summary of the invention
Technical matters to be solved by this invention is: a kind of LED is provided automatic braid equipment, this automatic braid equipment has a plurality of detection modules, can detect the various parameters in the braid process, and in time feeds back, improve work efficiency greatly, solved the problem of makeing mistakes and restarting in the braid process.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The automatic braid equipment of a kind of LED comprises controller, LED lamp delivery module, braid module, adhesive tape transport module; Wherein said controller connects LED lamp delivery module, braid module, adhesive tape transport module respectively; A plurality of plug-in unit LED lamps of same size are positioned in the LED conveyer, controller control LED lamp delivery module, adhesive tape transport module are with identical speed operation, when the LED lamp base respectively with two edge contact of adhesive tape after, the work of controller control braid module, the LED lamp is fixed on the described adhesive tape, and a plurality of LED lamps evenly are fixed on the described adhesive tape.
Also comprise upper computer, detection module, discharging module, alarm module; By upper computer parameter is set, controller is according to the parameter control LED lamp delivery module, adhesive tape transport module, the operation of braid module that arrange; Described detection module detects the running velocity of adhesive tape transport module, LED lamp delivery module, and LED lamp and adhesive tape connection angle after the braid of detection braid module, and the discharging speed that detects the discharging module, described detection module is sent to upper computer respectively with speed data, angle-data, upper computer compares according to the data of receiving and the data in real time of setting, and the parameter after will adjusting according to comparing result or alarm message send out and be sent to controller, and controller sends control command or alarm command according to the information of receiving.
Described detection module comprises speed sensor, angular transducer, rang sensor, counting machine.
Described alarm module comprises buzzer phone, LED lamp.
Compared with prior art, beneficial effect of the present invention is:
By detecting the parameter of each module, gather the data of each operation, and in time feed back to upper computer, upper computer sends control signal after the parameter of receiving is handled, and setting data is regulated in real time, avoid that mistake restarts in the braid, improved work efficiency greatly.
Description of drawings
Fig. 1 is system schematic of the present invention.
The specific embodiment
Be elaborated below in conjunction with the technical scheme of drawings and Examples to invention:
As shown in Figure 1, the automatic braid equipment of a kind of LED comprises controller, LED lamp delivery module, braid module, adhesive tape transport module; Wherein said controller connects LED lamp delivery module, braid module, adhesive tape transport module respectively; A plurality of plug-in unit LED lamps of same size are positioned in the LED conveyer, controller control LED lamp delivery module, adhesive tape transport module are with identical speed operation, when the LED lamp base respectively with two edge contact of adhesive tape after, the work of controller control braid module, the LED lamp is fixed on the described adhesive tape, and a plurality of LED lamps evenly are fixed on the described adhesive tape.
Also comprise upper computer, detection module, discharging module, alarm module; By upper computer parameter is set, controller is according to the parameter control LED lamp delivery module, adhesive tape transport module, the operation of braid module that arrange; Described detection module detects the running velocity of adhesive tape transport module, LED lamp delivery module, and LED lamp and adhesive tape connection angle after the braid of detection braid module, and the discharging speed that detects the discharging module, described detection module is sent to upper computer respectively with speed data, angle-data, upper computer compares according to the data of receiving and the data in real time of setting, and the parameter after will adjusting according to comparing result or alarm message send out and be sent to controller, and controller sends control command or alarm command according to the information of receiving.
Described detection module comprises speed sensor, angular transducer, rang sensor, counting machine.
Described alarm module comprises buzzer phone, LED lamp.
In the present embodiment, the working process of the automatic braid equipment of LED is as follows:
By upper computer working parameter is set, for example: LED lamp transfer rate, data such as adhesive tape speed of transmission, and these data are sent to controller, controller is according to the Data Control LED lamp delivery module of receiving, the braid module, the operation of adhesive tape transport module, in order to guarantee that the LED lamp after the braid is evenly distributed on the adhesive tape, need to guarantee that LED lamp transfer rate is identical with the adhesive tape speed of transmission, speed sensor detects LED lamp transfer rate and adhesive tape speed of transmission respectively, and in real time velocity information is fed back to upper computer, upper computer carries out judgment processing to the speed of receiving, if LED lamp transfer rate and adhesive tape speed of transmission are inequality, after upper computer is handled the velocity information of receiving, revise the upper computer parameter, and be sent to controller, send synchronizing signal simultaneously, controller is adjusted LED lamp transmission module according to the information of receiving, adhesive tape transport module running state.
Rang sensor detects the distance of LED lamp base and tape edge, when the LED lamp base contacts respectively with two edges of adhesive tape, and reaches the distance of setting, and controller is controlled the braid module and moved, and the LED lamp is fixed on the adhesive tape.
Angular transducer detects the angle between LED lamp and the adhesive tape, when detected angle exceeds the scope of setting, thinks that upper computer sends angle information, and upper computer is regulated the mode of operation of braid module according to the angle information of receiving, and records corresponding failure message.
The LED lamp number of counting machine real-time statistics braid, when the number that reaches setting, controller starts the output of discharging module once, when discharging module et out of order, sends failure message by detection module.
Described alarm module is received alarm message, by the buzzer phone warning of sounding, sends light warning by the LED lamp.

Claims (4)

1. the automatic braid equipment of LED is characterized in that: comprise controller, LED lamp delivery module, braid module, adhesive tape transport module; Wherein said controller connects LED lamp delivery module, braid module, adhesive tape transport module respectively; A plurality of plug-in unit LED lamps of same size are positioned in the LED conveyer, controller control LED lamp delivery module, adhesive tape transport module are with identical speed operation, when the LED lamp base respectively with two edge contact of adhesive tape after, the work of controller control braid module, the LED lamp is fixed on the described adhesive tape, and a plurality of LED lamps evenly are fixed on the described adhesive tape.
2. the automatic braid equipment of LED according to claim 1 is characterized in that: also comprise upper computer, detection module, discharging module, alarm module; By upper computer parameter is set, controller is according to the parameter control LED lamp delivery module, adhesive tape transport module, the operation of braid module that arrange; Described detection module detects the running velocity of adhesive tape transport module, LED lamp delivery module, and LED lamp and adhesive tape connection angle after the braid of detection braid module, and the discharging speed that detects the discharging module, described detection module is sent to upper computer respectively with speed data, angle-data, upper computer compares according to the data of receiving and the data in real time of setting, and the parameter after will adjusting according to comparing result or alarm message send out and be sent to controller, and controller sends control command or alarm command according to the information of receiving.
3. the automatic braid equipment of LED according to claim 1, it is characterized in that: described detection module comprises speed sensor, angular transducer, rang sensor, counting machine.
4. the automatic braid equipment of LED according to claim 1, it is characterized in that: described alarm module comprises buzzer phone, LED lamp.
CN2013101970689A 2013-05-24 2013-05-24 Automatic LED braiding device Withdrawn CN103241403A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013101970689A CN103241403A (en) 2013-05-24 2013-05-24 Automatic LED braiding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013101970689A CN103241403A (en) 2013-05-24 2013-05-24 Automatic LED braiding device

Publications (1)

Publication Number Publication Date
CN103241403A true CN103241403A (en) 2013-08-14

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CN2013101970689A Withdrawn CN103241403A (en) 2013-05-24 2013-05-24 Automatic LED braiding device

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CN (1) CN103241403A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103645403A (en) * 2013-12-17 2014-03-19 成都先进功率半导体股份有限公司 System and method for testing electronic components in semiconductor production
CN103760802A (en) * 2014-01-27 2014-04-30 成都先进功率半导体股份有限公司 Automatic control method based on braiding parameters
CN108454983A (en) * 2017-12-30 2018-08-28 惠州高盛达科技有限公司 A kind of statistical method of wireless module automatic packaging

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09315403A (en) * 1996-05-24 1997-12-09 Nitto Kogyo Co Ltd Chip-loading means for chip tape
CN100349256C (en) * 2003-02-07 2007-11-14 哈李斯株式会社 Random-period chip transfer apparatus
CN101513964A (en) * 2008-02-20 2009-08-26 株式会社村田制作所 Transmission apparatus and computer program
US20100014188A1 (en) * 2006-05-12 2010-01-21 Muehlbauer Ag Method and apparatus for approaching a predetermined position of a carrier belt which moves in one movement direction
CN202414193U (en) * 2011-12-28 2012-09-05 广东风华高新科技股份有限公司 Automatic braiding machine applicable to sheet type element
WO2013005841A1 (en) * 2011-07-06 2013-01-10 株式会社村田製作所 Method for determining laminate direction for laminate type electronic component, laminate direction determination device for laminate type electronic component, method for manufacturing serial laminate type electronic component, and manufacturing device for serial laminate type electronic component

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09315403A (en) * 1996-05-24 1997-12-09 Nitto Kogyo Co Ltd Chip-loading means for chip tape
CN100349256C (en) * 2003-02-07 2007-11-14 哈李斯株式会社 Random-period chip transfer apparatus
US20100014188A1 (en) * 2006-05-12 2010-01-21 Muehlbauer Ag Method and apparatus for approaching a predetermined position of a carrier belt which moves in one movement direction
CN101513964A (en) * 2008-02-20 2009-08-26 株式会社村田制作所 Transmission apparatus and computer program
WO2013005841A1 (en) * 2011-07-06 2013-01-10 株式会社村田製作所 Method for determining laminate direction for laminate type electronic component, laminate direction determination device for laminate type electronic component, method for manufacturing serial laminate type electronic component, and manufacturing device for serial laminate type electronic component
CN202414193U (en) * 2011-12-28 2012-09-05 广东风华高新科技股份有限公司 Automatic braiding machine applicable to sheet type element

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103645403A (en) * 2013-12-17 2014-03-19 成都先进功率半导体股份有限公司 System and method for testing electronic components in semiconductor production
CN103760802A (en) * 2014-01-27 2014-04-30 成都先进功率半导体股份有限公司 Automatic control method based on braiding parameters
CN108454983A (en) * 2017-12-30 2018-08-28 惠州高盛达科技有限公司 A kind of statistical method of wireless module automatic packaging

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Application publication date: 20130814