CN108454983A - A kind of statistical method of wireless module automatic packaging - Google Patents
A kind of statistical method of wireless module automatic packaging Download PDFInfo
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- CN108454983A CN108454983A CN201711491546.1A CN201711491546A CN108454983A CN 108454983 A CN108454983 A CN 108454983A CN 201711491546 A CN201711491546 A CN 201711491546A CN 108454983 A CN108454983 A CN 108454983A
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- product
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- wireless module
- statistical method
- automatic packaging
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The present invention discloses a kind of statistical method of wireless module automatic packaging, includes the following steps:The device power of S1 production lines, assembly line bring into operation;S2 cameras obtain the realtime graphic of the product on assembly line, and analyze image information;S3 judges whether assembly line breaks down, if so, equipment is stopped;Otherwise, step S4 is continued to execute;S4 host computers obtain realtime graphic, extract product information label according to realtime graphic, whether inquiry product information is correct, if incorrect, equipment is stopped;If correct, the packaged information of product is uploaded.The present invention can not only be checked production information, and be directed to the not reproducible requirement of wireless module product MAC Address, can accurately be compared by host computer, accomplish the uniqueness of each module with accurate statistics product quantity.The present invention provides the product information statistics of rear end packaging for automatic production line, facilitates administrative staff to observe production status in real time, in time and handles the problem.
Description
Technical field
The present invention relates to a kind of statistical methods of automated production, more particularly to a kind of wireless module automatic packaging
Statistical method.
Background technology
Currently, in the flow line production technique of wireless module, for SMD type module majority, producer has had been provided with use
Braider carries out the ability of automation statistical magnitude and packaging.However traditional automatic taping-machine majority is counted using sensor
Number and material control.Sensor for countering is counted by calculating the lateral opening quantity of carrier band;Material control is detection carrier band the inside either with or without leakage
Element is put, if having detected that leakage is put, the motor of braider stops at once.However, not only quantity statistics are not or not this mode
Accurately, and whether its statistical information is limited only in the quantity information of statistical product and packaging braid include module, letter
Breath statistics is incomplete.
Invention content
The purpose of the present invention is overcoming shortcoming in the prior art, a kind of system of wireless module automatic packaging is provided
Meter method, can be with the quantity of accurate statistics product, and whether can detect in packaging braid includes module.
The purpose of the present invention is achieved through the following technical solutions:
A kind of statistical method of wireless module automatic packaging, includes the following steps:
The device power of S1, production line, assembly line bring into operation;
S2, camera obtain the realtime graphic of the product on assembly line, and analyze image information;
S3, judge whether assembly line breaks down, if so, equipment is stopped;Otherwise, step S4 is continued to execute;
S4, host computer obtain the realtime graphic, extract product information label according to realtime graphic, inquiry product information is
No correct, if incorrect, equipment is stopped;If correct, the packaged information of product is uploaded.
In one embodiment of the present embodiment, in the step S4, the product information label is two-dimension code label.
It is described to judge that the step of whether assembly line breaks down specifically includes in one embodiment of the present embodiment:Judge
Whether there is product leakage to put and/or counter put in assembly line.
In one embodiment of the present embodiment, specifically included in the step S3:If assembly line breaks down, braider
It is stopped.
Further include step S5, product blanking and counting printing vanning in one embodiment of the present embodiment.
In one embodiment of the present embodiment, the product blowing and count printing the step of specifically include:
S51, braider, which count, adds one;
S52, judges whether discharge tray is piled, if so, thening follow the steps S53;Otherwise, step S2 is executed;
S53, discharge tray is cased, and prints bin information label, the bin information label is affixed on packing case
On body.
In one embodiment of the present embodiment, the product information in the step S4 specifically includes:MAC Address, produces day
Phase, manufacturer and production batch.
Further include that host computer obtains braid by braider serial ports in one embodiment of the present embodiment, in the step S1
Machine current operational information.
In one embodiment of the present embodiment, the operation information includes the product quantity and braider of braider braid
The speed of service.
In one embodiment of the present embodiment, the host computer is computer.
Compared with prior art, the present invention has at least the following advantages:
The statistical method of the wireless module automatic packaging of the present invention forms packaging by the automatic transmission product of braider
Assembly line.It obtains the product quantity by braider braid in real time simultaneously, and is sent to host computer client.Camera sensing device
Acquisition is sent to host computer, the image of product quantity and acquisition that host computer obtains by the product image in braider braid
Whether include that Quick Response Code counts production quantity, according to the product related information that the image statistics of acquisition produce, local can be added
Database carries out storage statistics to production information, is then intuitively shown on host computer and is shown.The present invention not only can be with
Accurate statistics product quantity checks production information, and is directed to the not reproducible requirement of wireless module product MAC Address, can be with
It is accurately compared by host computer, accomplishes the uniqueness of each module.The present invention provides rear end packet for automatic production line
The product information of dress counts, and production management personnel is facilitated to observe production status in real time, finds production problem, and timely processing in time
Production problem provides a kind of conveniently manner of packing.
Description of the drawings
Fig. 1 is the flow chart of the statistical method of the wireless module automatic packaging of one embodiment of the invention.
Specific implementation mode
To facilitate the understanding of the present invention, below with reference to relevant drawings to invention is more fully described.In attached drawing
Give the better embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side " and similar statement for illustrative purposes only, are not offered as being unique embodiment.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more
Any and all combinations of relevant Listed Items.
In one embodiment, in the flow line production technique of wireless module, for SMD type module majority, producer has had
Have the ability that automation statistical magnitude and packaging are carried out using braider.However traditional automatic taping-machine majority is using sensing
Device is counted and expects to control.Sensor for countering is counted by calculating the lateral opening quantity of carrier band;Material control is detection carrier band the inside
Element is put either with or without leakage, if having detected that leakage is put, the motor of braider stops at once.However, this mode not only counts
Measure it is not statistical uncertainty really, and its statistical information be limited only to statistical product quantity information and packaging braid whether include
Module, Information Statistics are incomplete.For example, a kind of statistical method of wireless module automatic packaging, includes the following steps:S1、
The device power of production line, assembly line bring into operation;S2, camera obtain the realtime graphic of the product on assembly line, and
Analyze image information;S3, judge whether assembly line breaks down, if so, equipment is stopped;Otherwise, step is continued to execute
S4;S4, host computer obtain the realtime graphic, extract product information label according to realtime graphic, whether just inquiry product information
Really, if incorrect, equipment is stopped;If correct, the packaged information of product is uploaded.S5, product blanking and counting printing
Vanning;S51, braider, which count, adds one;S52, judges whether discharge tray is piled, if so, thening follow the steps S53;Otherwise, step is executed
Rapid S2;S53, discharge tray is cased, and prints bin information label, the bin information label is affixed on packaging babinet
On.The statistical method of the wireless module automatic packaging of the present invention forms packaging flowing water by the automatic transmission product of braider
Line.It obtains the product quantity by braider braid in real time simultaneously, and is sent to host computer client.Camera sensing device acquires
It is sent to host computer by the product image in braider braid, whether is the image of product quantity and acquisition that host computer obtains
Including Quick Response Code counts production quantity, according to the product related information that the image statistics of acquisition produce, local data can be added
Library carries out storage statistics to production information, is then intuitively shown on host computer and is shown.The present invention not only can be accurate
Statistical product quantity checks production information, and is directed to the not reproducible requirement of wireless module product MAC Address, can pass through
Host computer is accurately compared, and accomplishes the uniqueness of each module.The present invention provides rear end packaging for automatic production line
Product information counts, and production management personnel is facilitated to observe production status in real time, finds production problem in time, and timely processing produces
Problem provides a kind of conveniently manner of packing.
It is above-mentioned to more fully understand in order to preferably be illustrated to the statistical method of above-mentioned wireless module automatic packaging
The design of the statistical method of wireless module automatic packaging, refering to Figure 1, a kind of statistics of wireless module automatic packaging
Method 10, includes the following steps:
The device power of S1, production line, assembly line bring into operation;Further include that host computer passes through volume in the step S1
Band machine serial ports obtains braider current operational information.The operation information includes the product quantity and braider of braider braid
The speed of service.
S2, camera obtain the realtime graphic of the product on assembly line, and analyze image information;
S3, judge whether assembly line breaks down, if so, equipment is stopped;Otherwise, step S4 is continued to execute.
It is described to judge that the step of whether assembly line breaks down specifically includes:Judge whether there is product leakage to put in assembly line
And/or it counter puts.It should be noted that can not find label information, then it may determine that module leakage is put.Calculated two-dimension code label with
The relative position of label image, when undesirable, then module is counter puts.
S4, host computer obtain the realtime graphic, extract product information label according to realtime graphic, inquiry product information is
No correct, if incorrect, equipment is stopped;If correct, the packaged information of product is uploaded.
Step S5, product blanking and counting printing vanning.It specifically includes:
S51, braider, which count, adds one;
S52, judges whether discharge tray is piled, if so, thening follow the steps S53;Otherwise, step S2 is executed;
S53, discharge tray is cased, and prints bin information label, the bin information label is affixed on packing case
On body.
In the present embodiment, it is specifically included in the step S3:If assembly line breaks down, braider is stopped.
In the present embodiment, in the step S4, the product information label is two-dimension code label.In the step S4
Product information specifically includes:MAC Address, date of manufacture, manufacturer and production batch.
It should be noted that the host computer is computer.
Compared with prior art, the present invention has at least the following advantages:
The statistical method of the wireless module automatic packaging of the present invention forms packaging by the automatic transmission product of braider
Assembly line.It obtains the product quantity by braider braid in real time simultaneously, and is sent to host computer client.Camera sensing device
Acquisition is sent to host computer, the image of product quantity and acquisition that host computer obtains by the product image in braider braid
Whether include that Quick Response Code counts production quantity, according to the product related information that the image statistics of acquisition produce, local can be added
Database carries out storage statistics to production information, is then intuitively shown on host computer and is shown.The present invention not only can be with
Accurate statistics product quantity checks production information, and is directed to the not reproducible requirement of wireless module product MAC Address, can be with
It is accurately compared by host computer, accomplishes the uniqueness of each module.The present invention provides rear end packet for automatic production line
The product information of dress counts, and production management personnel is facilitated to observe production status in real time, finds production problem, and timely processing in time
Production problem provides a kind of conveniently manner of packing.
And with the development of camera sensing device technology and image processing techniques.It can be in the two-dimension code label of wireless module
The unique information of respective modules is added in the middle.For example count the letters such as its addresses mac, date of manufacture, manufacturer, production batch
Breath.Coordinate host computer, the current braider condition of production is monitored in real time.Its implementation process is substantially:1, pass through braider
Serial ports, host computer obtain the information of braider in its current production process, such as speed, quantity.2, by camera sensing device,
Host computer obtains the realtime graphic of the product of braider transmission.3, the image according to camera sensing device acquisition back, host computer
Unified processing is carried out to 2 D code information therein.
It should be noted that 1, convert images into gradient map;2, average mould is carried out using the interior verification gradient map of 9*9
Paste, this will be helpful to the high-frequency noise in the figure of smooth gradient characterization;3, burn into expansive working is carried out to image;4, it uses
Canny edge detection algorithms find out the edge in image, and find out largest contours from edge, extract label;5, in original graph
As in, the image of outgoing label is intercepted, which only includes label information, without background;6,1-2 steps are carried out to label image;
7 and then Canny edge detections are carried out to label image, find the profile in edge, the nested number of plies is found out more than 4 edge,
Obtain the region detection (Positiion Detection) of Quick Response Code;8, the minimum for calculating telltale mark holds bounding box, obtains
Three outermost tops top, calculates the 4th fixed point, so that it is determined that the region of Quick Response Code;9, the geometric center of telltale mark is calculated,
Line composition triangle obtains the QRCode before affine transformation to correct coordinate.
Further, the target of Canny is to find an optimal edge detection algorithm, the meaning of optimal edge detection
It is:(1) optimal detection:Algorithm can identify the actual edge in image as much as possible, the probability of missing inspection true edge and
The probability of flase drop non-edge is all as small as possible;(2) oplimal Location criterion:The positional distance actual edge point of the marginal point detected
Position it is nearest, or since influence of noise causes the degree for the true edge that the edge detected deviates object minimum;(3)
Test point is corresponded with marginal point:The marginal point of operator detection should correspond with actual edge point.In order to meet this
It is required that Canny has used the calculus of variations (calculus of variations), this is a kind of letter for finding optimization specific function
Several methods.Optimal detection is indicated using four exponential function items, but it closely approximates the first derivative of Gaussian function.QR
Code codes are by Denso companies in a kind of matrix two-dimensional code sign of the development of in September, 1994, it has bar code and other
Information capacity possessed by two-dimensional bar code is big, reliability is high, can indicate Chinese character and image kinds of words information, security and antiforge purpose are strong
The advantages that.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. a kind of statistical method of wireless module automatic packaging, which is characterized in that include the following steps:
The device power of S1, production line, assembly line bring into operation;
S2, camera obtain the realtime graphic of the product on assembly line, and analyze image information;
S3, judge whether assembly line breaks down, if so, equipment is stopped;Otherwise, step S4 is continued to execute;
S4, host computer obtain the realtime graphic, and whether just product information tag queries product information is extracted according to realtime graphic
Really, if incorrect, equipment is stopped;If correct, the packaged information of product is uploaded.
2. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that the step S4
In, the product information label is two-dimension code label.
3. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that the judgement flowing water
The step of whether line breaks down specifically includes:Judge whether to have in assembly line product leakage to put and/or counter put.
4. the statistical method of wireless module automatic packaging according to claim 3, which is characterized in that in the step S3
It specifically includes:If assembly line breaks down, braider is stopped.
5. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that further include step
S5, product blanking and counting printing vanning.
6. the statistical method of wireless module automatic packaging according to claim 5, which is characterized in that the product blowing
And the step of counting printing, specifically includes:
S51, braider, which count, adds one;
S52, judges whether discharge tray is piled, if so, thening follow the steps S53;Otherwise, step S2 is executed;
S53, discharge tray is cased, and prints bin information label, the bin information label is affixed on packaging babinet.
7. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that in the step S4
Product information specifically include:MAC Address, date of manufacture, manufacturer and production batch.
8. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that in the step S1
Further include that host computer obtains braider current operational information by braider serial ports.
9. the statistical method of wireless module automatic packaging according to claim 8, which is characterized in that the operation information
The speed of service of product quantity and braider including braider braid.
10. the statistical method of wireless module automatic packaging according to claim 1, which is characterized in that the host computer
For computer.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109325383A (en) * | 2018-10-31 | 2019-02-12 | 惠州高盛达科技有限公司 | The recognition methods and identifying system of product packaging label |
CN110472456A (en) * | 2019-08-16 | 2019-11-19 | 广州南沙珠江啤酒有限公司 | A kind of date print accuracy detection method and system based on two dimensional code |
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CN203299874U (en) * | 2013-01-14 | 2013-11-20 | 广州宽度信息技术有限公司 | Assembly line product packaging information online monitoring system |
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CN110472456A (en) * | 2019-08-16 | 2019-11-19 | 广州南沙珠江啤酒有限公司 | A kind of date print accuracy detection method and system based on two dimensional code |
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Application publication date: 20180828 |