CN206418064U - A kind of gibberellin high power concentration systems - Google Patents
A kind of gibberellin high power concentration systems Download PDFInfo
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- CN206418064U CN206418064U CN201720085259.XU CN201720085259U CN206418064U CN 206418064 U CN206418064 U CN 206418064U CN 201720085259 U CN201720085259 U CN 201720085259U CN 206418064 U CN206418064 U CN 206418064U
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- gibberellin
- ultrafiltration
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Abstract
The utility model discloses a kind of gibberellin high power concentration systems, including head tank, it is characterised in that:Described head tank connects the charging aperture of cartridge filter by pipeline, and the discharging opening of described cartridge filter connects the charging aperture of ultrafiltration film condensing device by pipeline;The concentrated solution outlet of described ultrafiltration film condensing device connects head tank and concentration flow container by pipeline respectively, and dialyzate outlet connects middle batch can by pipeline;Described middle batch can connects the charging aperture of nanofiltration film condensing device by pipeline;The concentrated solution outlet of described nanofiltration film condensing device connects ultrafiltration film condensing device charging aperture and middle batch can by pipeline respectively.Gibberellin high power concentration systems described in the utility model, using the group technology of ultrafiltration concentration+nanofiltration concentration, by way of decomposing osmotic pressure, you can the high power concentration of gibberellin is realized under low pressure regulation.
Description
Technical field
The utility model is related to gibberellin and extracts field, more particularly to a kind of gibberellin high power concentration systems.
Background technology
Gibberellin, its molecular formula is C19H22O6, molecular weight is 346.37.Gibberellin is that the class plant being widely present swashs
Element;Its chemical constitution belongs to Diterpenes acid, is derived by four ring skeletons and is obtained.The growth of leaf and bud can be stimulated.Known gibberellin
At least 38 kinds of class.Gibberellin is applied to agricultural production, there is better effects in some aspects.Zante currant yield is for example improved,
Break potato dormancy;In beer brewing, promoted to prepare the sprouting of the barley seed of maltose with gibberellin;Work as late rice
When meeting overcast and rainy low temperature and earing slow, heading can be promoted by being handled with gibberellin;Or in breeding of hybrid rice florescence alternation so that
Parent flower synchronization etc..
Current gibberellin is mainly produced by fermentation process.Fermentation primary raw material is starch, peanut cake, corn steep liquor, grape
Sugar etc..Gibberellin strain is first through slant strains culture(27 DEG C, 4-5d), then through seed Spawn incubation(27 DEG C, 4-5d).In seed
The process conditions of tank fermentation are 27 DEG C, 72h.The process conditions of fermentation tank synthesis are 27 DEG C, 160h, dense through filtering after biosynthesis
Contracting produces gibberellin finished product(Concentrate aqueous liquid).
At present, common method for concentration is high-temperature steam concentration and NF membrane concentration, wherein using the red mould of nanofiltration concentration
The production technology comparative maturity, the basic flow of traditional gibberellin method for concentration of element:Zymotic fluid-plate-frame filtering-nanofiltration
Concentration-thin film evaporation-crystallization.The combination of wherein nanofiltration and thin film evaporation is the key point of concentration, and nanofiltration process is from 2000mg/
L or so is concentrated into 8000mg/L or so, then transfers to thin film evaporation to be concentrated into 18000mg/L or so and is post-processed again.Such as Liu
Adopted male, Zheng builds the Chinese utility model patent in Publication No. CN102241653B such as brave《The membrane filtration of gibberellin, concentration work
Skill》In disclose a kind of gibberellin membrane filtration concentration technology, it is first by the gibberellin fermented liquid flat plate ultrafiltration membranes of 1-10 ten thousand, rolling
Milipore filter or tubular ultra-filtration membrane filtering, then concentrated again with tubular nanofiltration membrane or reverse osmosis membrane with ultrafiltration dialysis liquid.The program
In due to osmotic pressure the problem of, as it was previously stated, nanofiltration or reverse osmosis concentration can only be concentrated to and be concentrated into 8000mg/L or so, subsequently
Also need to further be concentrated using techniques such as thin film evaporations.Using this technique, with following shortcomings:1)Thin film evaporation by
Then evaporation and concentration energy consumption is high, and ton water evaporation expense is probably at 80 yuans or so;2)Gibberellin is heat-sensitive substance, is steamed
The high temperature that hair is produced can make product degrade, and reduce Product Activity.
The content of the invention
In view of the above-mentioned problems, the purpose of this utility model is to provide one kind under lower pressure, it is possible to achieve gibberellin
High power is concentrated, low with energy consumption, while thin film evaporation can be avoided to cause the gibberellin high power for the advantages of product loses to concentrate system
System.
In existing engineering application, ultrafiltration is generally used for clarifying removal of impurities, and because ultrafiltration retaining molecular weight is larger, it oozes
Press relatively small, energy consumption low thoroughly.In existing process, in gibberellin process of producing product, the molecular weight of gibberellin is 346.37,
General to use molecular cut off to carry out filtering and impurity removing for 10,000-10 ten thousand milipore filter, the purpose is to allow big molecular impurity by milipore filter
Retention, and small molecule gibberellin then passes through milipore filter, realizes the purpose of removal of impurities;But in actual motion, because molecule is reunited
In the presence of phenomenon, the concentrate retained by milipore filter, or contain substantial amounts of gibberellin;In order to improve the rate of recovery, often need
To be diluted toward the water that addition several times volume feed liquid in liquid is concentrated by ultrafiltration.
Applicant is by the way of having decomposition osmotic pressure(Concentrated by ultrafiltration and nanofiltration)The high power for realizing gibberellin is dense
Contracting.What i.e. the applicant was innovative uses molecular weight to be concentrated for 500-5000 milipore filter to gibberellin feed liquid, in concentration
During, part gibberellin enters in dialyzate through milipore filter;And due to the presence of molecule reunion, most of gibberellin is surpassed
Membrane retention;Simultaneously because ultrafiltration retaining molecular weight is larger, its osmotic pressure is relatively small, you can real under less pressure
The high power concentration of existing gibberellin;Ultrafiltration concentration is then returned again to after nanofiltration is concentrated through the gibberellin of milipore filter, is improved red mould
The rate of recovery of element, because nanofiltration concentration speed is relatively low, it is not required that too high pressure concentration, energy consumption is relatively low.
To reach above-mentioned purpose, the technical scheme that the utility model is proposed is:A kind of gibberellin high power concentration systems, bag
Include head tank, it is characterised in that:Described head tank connects the charging aperture of cartridge filter, described security personnel's filtering by pipeline
The discharging opening of device connects the charging aperture of ultrafiltration film condensing device by pipeline;The concentrated solution outlet of described ultrafiltration film condensing device
Connect head tank and concentration flow container respectively by pipeline, dialyzate outlet connects middle batch can by pipeline;Described middle material
Tank connects the charging aperture of nanofiltration film condensing device by pipeline;The concentrated solution outlet of described nanofiltration film condensing device passes through pipeline
Ultrafiltration film condensing device charging aperture and middle batch can are connected respectively;The retention of milipore filter in described ultrafiltration film condensing device point
Son amount is 500-5000 dalton;Nanofiltration retaining molecular weight in described nanofiltration film condensing device is 50-200 dalton.
It is preferred that, the filtering accuracy of described cartridge filter is 1-10 μm.
It is preferred that, the ultrafiltration retaining molecular weight that described ultra-filtration filters are used is 1000-3000 dalton.
It is preferred that, described milipore filter is rolling ultrafiltration membrane, tubular ultra-filtration membrane, flat-plate ultrafiltration membrane or Hollow Fiber Ultrafiltration
Film.
It is preferred that, described NF membrane is rolling NF membrane or tubular nanofiltration membrane.
Using above-mentioned technical proposal, gibberellin high power concentration systems described in the utility model, using ultrafiltration concentration+nanofiltration
The group technology of concentration, by way of decomposing osmotic pressure, you can the high power concentration of gibberellin is realized under low pressure regulation, specifically
Following advantages:
1) group technology of traditional nanofiltration+thin film evaporation is instead of, ton water process expense is at 15 yuans or so, greatly
Degree reduces production cost;
2) pressure dissipation will be polluted so that the pollution of film mitigates, the service life of film is longer;
3) whole concentration technology is that physical process avoids product loss caused by evaporation heating.
Brief description of the drawings
Fig. 1 is gibberellin high power concentration systems schematic diagram described in the utility model.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is described further.
As shown in figure 1, gibberellin high power concentration systems described in the utility model, including head tank 101, head tank 101
The charging aperture of cartridge filter 102 is connected by pipeline, the discharging opening of cartridge filter 102 connects milipore filter by pipeline and concentrated
The charging aperture of device 103;The concentrated solution outlet of ultrafiltration film condensing device 103 connects head tank by the first reflux line 106
101, by the first concentration connection concentration flow container 108 of pipeline 107, dialyzate outlet passes through batch can 104 in the middle of pipeline connection;It is middle
Batch can 104 connects the charging aperture of nanofiltration film condensing device 105 by pipeline;The concentrated solution outlet of nanofiltration film condensing device 105 leads to
Cross the second reflux line 109 and connect middle batch can 104, ultrafiltration film condensing device charging aperture is connected by the second concentration pipeline 110.
Further, the filtering accuracy of cartridge filter 102 is 1-10 μm;Milipore filter in ultrafiltration film condensing device 103
Molecular cut off be 500-5000 dalton, preferred 1000-3000 dalton, component can surpass for rolling ultrafiltration membrane, tubular type
Filter membrane, flat-plate ultrafiltration membrane or hollow fiber ultrafiltration membrane;Nanofiltration retaining molecular weight in nanofiltration film condensing device 105 is 50-
200 dalton;NF membrane is rolling NF membrane or tubular nanofiltration membrane.
During carrying out practically, pending gibberellin feed liquid is collected in head tank, after being filtered through cartridge filter, enters the excess of imports
Concentration is circulated in filter membrane enrichment facility, concentrate is back to head tank through the first reflux line;Treat that gibberellin concentration reaches
During 18000-20000mg/l, i.e., it is collected in by the first concentration pipeline in concentration flow container, during ultrafiltration concentration, through super
Also contain part gibberellin in the ultrafiltration dialysis liquid of filter membrane, then circulation concentration, concentrate warp are carried out by nanofiltration film condensing device
Second reflux line is back to after component batch can, the concentration close to material liquid to be concentrated, then is flow to by the second concentration pipeline
Ultrafiltration film condensing device carries out circulation concentration.
Embodiment 1
Step 1:The content of gibberellin is 3000mg/l in pending gibberellin feed liquid;Feed liquid is filtered by 1 μm of security personnel
Molecular cut off is used to circulate concentration for the milipore filter of 1000 dalton after device filtering, operating pressure is controlled in 20-30bar;Follow
After ring concentration, GA content is 19367mg/l in concentrate, and GA content is 485mg/l in dialyzate;
Step 2:The dialyzate of step 1 is concentrated by molecular cut off for the nanofiltration of 200 dalton, and operating pressure is 30-
40bar, after GA content reaches 2000-3000mg/l in nanofiltration concentrate, will be carried out in nanofiltration concentrate return to step 1
Loop ultrafiltration is concentrated, and improves the rate of recovery.
Embodiment 2
Step 1:The content of gibberellin is 2000mg/l in pending gibberellin feed liquid;Feed liquid is filtered by 10 μm of security personnel
Molecular cut off is used to circulate concentration for the milipore filter of 3000 dalton after device filtering, operating pressure is controlled in 20-30bar;Follow
After ring concentration, GA content is 19167mg/l in concentrate, and GA content is 513mg/l in dialyzate;
Step 2:The dialyzate of step 1 is concentrated by molecular cut off for the nanofiltration of 100 dalton, and operating pressure is 30-
40bar, after GA content reaches 2000-3000mg/l in nanofiltration concentrate, will be carried out in nanofiltration concentrate return to step 1
Loop ultrafiltration is concentrated, and improves the rate of recovery.
Embodiment 3
Step 1:The content of gibberellin is 2500mg/l in pending gibberellin feed liquid;Feed liquid is filtered by 5 μm of security personnel
Molecular cut off is used to circulate concentration for the milipore filter of 5000 dalton after device filtering, operating pressure is controlled in 20-30bar;Follow
After ring concentration, GA content is 18125mg/l in concentrate, and GA content is 547mg/l in dialyzate;
Step 2:The dialyzate of step 1 is concentrated by molecular cut off for the nanofiltration of 50 dalton, and operating pressure is 30-
40bar, after GA content reaches 2000-3000mg/l in nanofiltration concentrate, will be carried out in nanofiltration concentrate return to step 1
Loop ultrafiltration is concentrated, and improves the rate of recovery.
Embodiment 4
Step 1:The content of gibberellin is 2300mg/l in pending gibberellin feed liquid;Feed liquid is filtered by 5 μm of security personnel
Molecular cut off is used to circulate concentration for the milipore filter of 500 dalton after device filtering, operating pressure is controlled in 20-30bar;Circulation
After concentration, GA content is 19235mg/l in concentrate, and GA content is 389mg/l in dialyzate;
Step 2:The dialyzate of step 1 is concentrated by molecular cut off for the nanofiltration of 150 dalton, and operating pressure is 30-
40bar, after GA content reaches 2000-3000mg/l in nanofiltration concentrate, will be carried out in nanofiltration concentrate return to step 1
Loop ultrafiltration is concentrated, and improves the rate of recovery.
Embodiment 5
Step 1:The content of gibberellin is 2300mg/l in pending gibberellin feed liquid;Feed liquid is filtered by 1 μm of security personnel
Molecular cut off is used to circulate concentration for the milipore filter of 3000 dalton after device filtering, operating pressure is controlled in 20-30bar;Follow
After ring concentration, GA content is 19785mg/l in concentrate, and GA content is 479mg/l in dialyzate;
Step 2:The dialyzate of step 1 is concentrated by molecular cut off for the nanofiltration of 100 dalton, and operating pressure is 30-
40bar, after GA content reaches 2000-3000mg/l in nanofiltration concentrate, will be carried out in nanofiltration concentrate return to step 1
Loop ultrafiltration is concentrated, and improves the rate of recovery.
Although specifically showing and describing the utility model with reference to preferred embodiment, those skilled in the art should
This is understood, is not departing from the spirit and scope of the present utility model that appended claims are limited, in form and details
On the utility model is made a variety of changes, be protection domain of the present utility model.
Claims (5)
1. a kind of gibberellin high power concentration systems, including head tank, it is characterised in that:Described head tank is connected by pipeline and protected
Pacify the charging aperture of filter, the discharging opening of described cartridge filter connects the charging aperture of ultrafiltration film condensing device by pipeline;
The concentrated solution outlet of described ultrafiltration film condensing device connects head tank and concentration flow container by pipeline respectively, and dialyzate outlet is logical
Batch can in the middle of piping connection;Described middle batch can connects the charging aperture of nanofiltration film condensing device by pipeline;Described receives
The concentrated solution outlet of filter membrane enrichment facility connects ultrafiltration film condensing device charging aperture and middle batch can by pipeline respectively;Described
The molecular cut off of milipore filter in ultrafiltration film condensing device is 500-5000 dalton;In described nanofiltration film condensing device
Nanofiltration retaining molecular weight is 50-200 dalton.
2. a kind of gibberellin high power concentration systems according to claim 1, it is characterised in that:Described cartridge filter
Filtering accuracy is 1-10 μm.
3. a kind of gibberellin high power concentration systems according to claim 1, it is characterised in that:Described ultra-filtration filters are used
Ultrafiltration retaining molecular weight be 1000-3000 dalton.
4. a kind of gibberellin high power concentration systems according to claim 1, it is characterised in that:Described milipore filter is rolling
Milipore filter, tubular ultra-filtration membrane, flat-plate ultrafiltration membrane or hollow fiber ultrafiltration membrane.
5. a kind of gibberellin high power concentration systems according to claim 1, it is characterised in that:Described NF membrane is rolling
NF membrane or tubular nanofiltration membrane.
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CN108176226A (en) * | 2018-01-18 | 2018-06-19 | 四川龙蟒福生科技有限责任公司 | The membrane filtration method for concentration of gibberellic acid and membrane filtration concentration systems |
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CN108176226A (en) * | 2018-01-18 | 2018-06-19 | 四川龙蟒福生科技有限责任公司 | The membrane filtration method for concentration of gibberellic acid and membrane filtration concentration systems |
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Denomination of utility model: A high concentration system of gibberellin Effective date of registration: 20210205 Granted publication date: 20170818 Pledgee: Xiamen Huli District Financing Guarantee Co.,Ltd. Pledgor: CROSSFLOW (XIAMEN) FLUID TECHNOLOGY Co.,Ltd. Registration number: Y2021980001060 |