CN206418018U - A kind of glass of Dual-robot coordination operation breaks piece system - Google Patents
A kind of glass of Dual-robot coordination operation breaks piece system Download PDFInfo
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- CN206418018U CN206418018U CN201720030597.3U CN201720030597U CN206418018U CN 206418018 U CN206418018 U CN 206418018U CN 201720030597 U CN201720030597 U CN 201720030597U CN 206418018 U CN206418018 U CN 206418018U
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- 239000011521 glass Substances 0.000 title claims abstract description 247
- 239000010922 glass waste Substances 0.000 claims abstract description 24
- 210000003194 forelimb Anatomy 0.000 claims description 46
- 210000003141 lower extremity Anatomy 0.000 claims description 28
- 210000003414 extremity Anatomy 0.000 claims description 14
- 210000001364 upper extremity Anatomy 0.000 claims description 10
- 239000005357 flat glass Substances 0.000 claims 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 1
- 230000032258 transport Effects 0.000 abstract description 10
- 238000005188 flotation Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
本实用新型公开了一种双机器人协调作业的玻璃掰片系统,包括玻璃原片输入台、玻璃掰片台、玻璃切片输出台和玻璃废片输出台;所述玻璃原片输入台和玻璃切片输出台分别设置于所述玻璃掰片台的两端;所述玻璃掰片台上设置有掰片机器人、流片机器人和两条机器人滑轨,所述掰片机器人和流片机器人各自安装于一条所述机器人滑轨上。所述双机器人协调作业的玻璃掰片系统通过掰片机器人对带有切割线的玻璃原片进行掰片和通过流片机器人对掰片后的玻璃切片搬运至玻璃切片输出台,实现掰片和流片的自动化,并且所述掰片机器人可自动对准切割线,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片稳定性。
The utility model discloses a glass breaking system for coordinated operation of double robots, which comprises a glass original piece input platform, a glass piece breaking platform, a glass slice output platform and a glass waste piece output platform; the glass original piece input platform and the glass slice The output platforms are respectively arranged at both ends of the glass breaking table; the glass breaking table is provided with a breaking robot, a tape-out robot and two robot slide rails, and the chip-breaking robot and the tape-out robot are respectively installed on on one of the robot slide rails. The glass breaking system of the double-robot coordinated operation uses the breaking robot to break the original glass sheet with the cutting line and transports the broken glass slices to the glass slice output station through the tape-out robot, so as to realize breaking and cutting. The tape-out is automated, and the chip-breaking robot can automatically align the cutting line without manual operation, reducing the manual input of chip breaking, and improving the efficiency and stability of chip breaking.
Description
技术领域technical field
本实用新型涉及玻璃掰片设备领域,尤其涉及一种双机器人协调作业的玻璃掰片系统。The utility model relates to the field of glass breaking equipment, in particular to a glass breaking system with double-robot coordinated operations.
背景技术Background technique
在玻璃加工过程中,通常在切割后须经过掰片工序以将切割后的玻璃分离成符合要求的尺寸、形状。现有的玻璃掰片是将玻璃放置在玻璃掰片机上。玻璃掰片机上设有顶杆和固定构件,操作时通常需要人工移动待掰片玻璃以使切割线和玻璃掰片机的顶杆对齐,然后固定构件作用在玻璃的上表面以固定玻璃,然后在玻璃下方的顶杆向上运动将切割线左右的玻璃顶开,从而使待掰片玻璃分开。因此,现有的玻璃掰片机作业时作用力分别作用在玻璃的上下表面,属于双作业平面,玻璃掰片机固定在一个位置,每次掰开一条切割线都需移动玻璃,掰片效率低。而且一片原块玻璃的切割线通常不止一条,还分为横向切割线和纵向切割线。当在一台玻璃掰片机上要把所有的切割线依次掰开时,需要不断移动原块玻璃,以使切割线对准顶杆,这个过程所耗费大量时间和人力。并且,人工对准存在较大误差,容易因掰片位置走偏而对玻璃造成损坏,掰片质量和掰片稳定性差。而且,流水线式的作业平台占用面积大,完成一个作业步骤则需要迂回作业,直接降低了企业生产效率,制约企业生产。In the process of glass processing, it is usually necessary to go through a breaking process after cutting to separate the cut glass into required sizes and shapes. Existing glass breaking is that glass is placed on the glass breaking machine. The glass breaking machine is equipped with a ejector pin and a fixing member. During operation, it is usually necessary to manually move the glass to be broken to align the cutting line with the ejector pin of the glass breaking machine, and then the fixing member acts on the upper surface of the glass to fix the glass, and then The ejector rod under the glass moves upward to push away the glass on the left and right sides of the cutting line, so that the glass to be broken is separated. Therefore, when the existing glass breaking machine works, the force acts on the upper and lower surfaces of the glass respectively, which belongs to the double working plane. The glass breaking machine is fixed at one position, and the glass needs to be moved every time a cutting line is broken, and the breaking efficiency Low. Moreover, there are usually more than one cutting line for a piece of raw glass, and it is also divided into horizontal cutting lines and longitudinal cutting lines. When breaking all the cutting lines in sequence on a glass breaking machine, it is necessary to continuously move the original piece of glass so that the cutting lines are aligned with the ejector pins. This process consumes a lot of time and manpower. Moreover, there is a large error in manual alignment, and it is easy to cause damage to the glass due to the deviation of the breaking position, and the quality and stability of the breaking pieces are poor. Moreover, the assembly-line operation platform occupies a large area, and completing one operation step requires detours, which directly reduces the production efficiency of the enterprise and restricts the production of the enterprise.
实用新型内容Utility model content
本实用新型的目的在于提出一种可节省占用面积,掰片时无需移动玻璃位置,即可实现自动对准切割线和自动掰片,提高掰片效率和掰片稳定性的双机器人协调作业的玻璃掰片系统。The purpose of this utility model is to propose a dual-robot coordinated operation system that can save the occupied area and can automatically align the cutting line and automatically break the pieces without moving the position of the glass when breaking the pieces, improving the efficiency and stability of the pieces. Glass breaking system.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种双机器人协调作业的玻璃掰片系统,包括玻璃原片输入台、玻璃掰片台、玻璃切片输出台和玻璃废片输出台;A glass breaking system with coordinated operation of two robots, including a glass raw piece input platform, a glass breaking platform, a glass slice output platform and a glass waste output platform;
所述玻璃原片输入台和玻璃切片输出台分别设置于所述玻璃掰片台的两端;The original glass sheet input platform and the glass slice output platform are respectively arranged at the two ends of the glass breaking platform;
所述玻璃掰片台上设置有掰片机器人、流片机器人和两条机器人滑轨,所述掰片机器人和流片机器人各自安装于一条所述机器人滑轨上;两条所述机器人滑轨平行设置,所述机器人滑轨的长度确保所述掰片机器人和流片机器人能够伸展到所述玻璃原片输入台和玻璃切片输出台;The glass breaking table is provided with a chip breaking robot, a tape-out robot and two robot slide rails, and the chip-breaking robot and the tape-out robot are respectively installed on one of the robot slide rails; the two robot slide rails Arranged in parallel, the length of the robot slide rail ensures that the chip breaking robot and the tape-out robot can be extended to the glass original sheet input platform and the glass slice output platform;
所述玻璃废片输出台设置于所述玻璃掰片台的流片机器人的伸展范围内;The glass waste output platform is set within the stretching range of the tape-out robot of the glass breaking platform;
所述流片机器人包括机器人本体和流片执行器,所述流片执行器包括流片真空吸盘,所述流片真空吸盘安装于所述机器人本体的输出轴;The tape-out robot includes a robot body and a tape-out actuator, the tape-out actuator includes a tape-out vacuum chuck, and the tape-out vacuum chuck is installed on the output shaft of the robot body;
所述掰片机器人包括所述机器人本体和掰片执行器,所述掰片执行器包括掰片控制液压缸、掰片动力推杆、掰片连接安装架、掰片杆和两个玻璃抓取模块;The chip-breaking robot includes the robot body and the chip-breaking actuator, and the chip-breaking actuator includes a chip-breaking control hydraulic cylinder, a chip-breaking power push rod, a chip-breaking connection mounting frame, a chip-breaking lever, and two glass graspers module;
所述掰片控制液压缸安装在所述机器人本体的输出轴,所述掰片动力推杆的上端和所述掰片控制液压缸的活塞杆连接,所述掰片动力推杆的下端和所述掰片杆的顶面连接,所述掰片动力推杆和掰片杆相互垂直;The piece-breaking control hydraulic cylinder is installed on the output shaft of the robot body, the upper end of the piece-breaking power push rod is connected with the piston rod of the piece-breaking control hydraulic cylinder, and the lower end of the piece-breaking power push rod is connected to the The top surface of the breaking bar is connected, and the breaking power push rod and the breaking bar are perpendicular to each other;
所述掰片连接安装架的上端和所述掰片控制液压缸连接,所述掰片连接安装架的中轴线和掰片控制液压缸的中轴线重合;所述掰片连接安装架为中空结构,所述掰片动力推杆穿过所述掰片连接安装架的内部和所述掰片杆连接,两个所述玻璃抓取模块对称地设置于掰片连接安装架的两侧;The upper end of the snap-off connection mounting frame is connected to the snap-off control hydraulic cylinder, the central axis of the snap-off connection mounting frame coincides with the central axis of the snap-off control hydraulic cylinder; the snap-off connection mounting frame is a hollow structure , the breaker power push rod passes through the inside of the breaker connection installation frame and is connected to the breaker rod, and the two glass grabbing modules are symmetrically arranged on both sides of the breaker connection installation frame;
所述玻璃抓取模块包括劲性连杆、劲性连接块、劲性摇杆、掰片吸盘安装板和掰片真空吸盘;所述劲性摇杆的中部设有劲性分支杆;所述劲性摇杆的动力端和掰片连接安装架铰接,所述劲性连杆的动力端和掰片动力推杆的上端铰接,所述劲性连杆的摆动端和劲性分支杆的末端铰接;The glass grabbing module includes a rigid connecting rod, a rigid connecting block, a rigid rocker, a sheet-breaking suction cup mounting plate and a sheet-breaking vacuum suction cup; the middle part of the rigid rocker is provided with a rigid branch rod; the rigid The power end of the rigid rocker is hinged to the mounting frame for breaking the blade, the power end of the rigid connecting rod is hinged to the upper end of the power push rod for breaking the blade, and the swing end of the rigid connecting rod is hinged to the end of the rigid branch rod. ;
所述掰片真空吸盘设置于掰片吸盘安装板的底部,所述掰片吸盘安装板的顶部通过所述劲性连接块和劲性摇杆的吸盘端固定连接;The chip-breaking vacuum suction cup is arranged at the bottom of the chip-breaking suction cup mounting plate, and the top of the chip-breaking suction cup mounting plate is fixedly connected by the rigid connection block and the suction cup end of the rigid rocker;
所述掰片杆的底部为尖角。The bottom of the breaking rod is a sharp angle.
优选地,所述玻璃抓取模块还包括连结块和劲性辅助杆,所述连结块套接于所述掰片动力推杆的中部,所述劲性辅助杆的动力端和连结块铰接,所述劲性辅助杆的吸盘端和劲性摇杆的吸盘端铰接。Preferably, the glass grabbing module further includes a connecting block and a rigid auxiliary rod, the connecting block is sleeved in the middle of the breaking piece power push rod, and the power end of the rigid auxiliary rod is hinged to the connecting block, The suction cup end of the rigid auxiliary rod is hinged to the suction cup end of the rigid rocker.
优选地,所述掰片杆为三棱柱结构,所述掰片杆包括推杆连接面、第一掰片面和第二掰片面,所述推杆连接面、第一掰片面和第二掰片面首尾相连成呈三棱柱结构的掰片杆的三个侧面,所述动力推杆的下端和所述掰片杆的推杆连接面连接,所述第一掰片面和第二掰片面之间形成掰片角;Preferably, the breaker lever is a triangular prism structure, the breaker lever includes a push rod connecting surface, a first breaking surface and a second breaking surface, and the push rod connecting surface, the first breaking surface and the second breaking surface The three sides of the breaker lever in a triangular prism structure are connected end to end, the lower end of the power push rod is connected to the push rod connection surface of the breaker lever, and the first breaker surface and the second breaker surface are formed. breaking angle;
所述掰片角为50°-70°。The breaking angle is 50°-70°.
优选地,所述流片执行器包括流片控制液压缸、流片动力推杆、流片连接安装架和流片吸盘安装板,所述流片控制液压缸安装于所述机器人本体的输出轴;Preferably, the tape-out actuator includes a tape-out control hydraulic cylinder, a tape-out power push rod, a tape-out connection mounting bracket, and a tape-out suction cup mounting plate, and the tape-out control hydraulic cylinder is installed on the output shaft of the robot body ;
所述流片动力推杆的上端和所述流片控制液压缸的活塞杆连接,所述流片动力推杆的下端和流片吸盘安装板的顶面连接,所述流片真空吸盘安装在流片吸盘安装板的底面;The upper end of the tape-out power push rod is connected to the piston rod of the tape-out control hydraulic cylinder, the lower end of the tape-out power push rod is connected to the top surface of the tape-out suction cup mounting plate, and the tape-out vacuum suction cup is installed on The bottom surface of the tape-out suction cup mounting plate;
所述流片连接安装架的顶面和所述流片控制液压缸连接,所述流片连接安装架为中空结构,所述流片动力推杆穿过所述流片连接安装架的内部和所述流片吸盘安装板连接。The top surface of the tape-out connection mounting frame is connected to the tape-out control hydraulic cylinder, the tape-out connection mounting frame is a hollow structure, and the tape-out power push rod passes through the inside of the tape-out connection mounting frame and The tape-out suction cup is attached to the mounting plate.
优选地,所述机器人本体包括基座、旋转台和机械臂,所述基座活动卡接于机器人滑轨上,所述旋转台安装于所述基座上,所述机械臂安装于旋转台上,所述旋转台带动机械臂旋转;Preferably, the robot body includes a base, a rotating platform and a mechanical arm, the base is movably clamped on the slide rail of the robot, the rotating platform is installed on the base, and the mechanical arm is installed on the rotating platform , the rotating table drives the mechanical arm to rotate;
所述机械臂包括下肢臂驱动电机、下肢臂、上肢臂、连接轴驱动电机、肢臂连接轴、前肢臂驱动电机、前肢臂和执行器安装法兰;The mechanical arm includes a lower limb arm driving motor, a lower limb arm, an upper limb arm, a connecting shaft driving motor, a limb connecting shaft, a forelimb arm driving motor, a forelimb arm, and an actuator mounting flange;
所述下肢臂驱动电机安装于旋转台上,所述下肢臂的下端和下肢臂驱动电机的输出轴连接,所述下肢臂驱动电机驱动所述下肢臂上下摆动;The driving motor of the lower limb arm is installed on the rotary table, the lower end of the lower limb arm is connected to the output shaft of the driving motor of the lower limb arm, and the driving motor of the lower limb arm drives the lower limb arm to swing up and down;
所述肢臂连接轴和连接轴驱动电机的输出轴连接,所述连接轴驱动电机驱动肢臂连接轴转动;The connecting shaft of the limb arm is connected to the output shaft of the connecting shaft drive motor, and the connecting shaft drives the motor to drive the connecting shaft of the limb arm to rotate;
所述下肢臂的上端通过所述肢臂连接轴和上肢臂铰接;The upper end of the lower limb arm is hinged with the upper limb arm through the limb connecting shaft;
所述前肢臂驱动电机安装于上肢臂,所述前肢臂的前端和前肢臂驱动电机的输出轴连接,所述前肢臂驱动电机驱动前肢臂前后移动;The forelimb arm driving motor is installed on the upper limb arm, the front end of the forelimb arm is connected to the output shaft of the forelimb arm driving motor, and the forelimb arm driving motor drives the forelimb arm to move back and forth;
所述执行器安装法兰安装于前肢臂的末端;The actuator mounting flange is mounted on the end of the forelimb arm;
对于掰片机器人,所述掰片控制液压缸通过所述执行器安装法兰安装于前肢臂,并且所述掰片控制液压缸和前肢臂相互垂直;For the chip breaking robot, the chip breaking control hydraulic cylinder is installed on the forelimb arm through the actuator mounting flange, and the chip breaking control hydraulic cylinder and the forelimb arm are perpendicular to each other;
对于流片机器人,所述流片控制液压缸通过所述执行器安装法兰安装于前肢臂,并且所述流片控制液压缸和前肢臂相互垂直。For the tape-out robot, the tape-out control hydraulic cylinder is installed on the forelimb arm through the actuator mounting flange, and the tape-out control hydraulic cylinder and the forelimb arm are perpendicular to each other.
优选地,还包括多块气浮板,所述玻璃原片输入台、玻璃掰片台、玻璃切片输出台和玻璃废片输出台均设有所述气浮板;Preferably, it also includes a plurality of air flotation plates, and the original glass sheet input platform, the glass breaking platform, the glass slice output platform and the glass waste output platform are all provided with the air flotation plates;
所述气浮板设有多个气浮孔,所述气浮孔阵列式地分布于所述气浮板上;The air flotation plate is provided with a plurality of air flotation holes, and the air flotation holes are distributed on the air flotation plate in an array;
还包括多条玻璃传送带,所述玻璃原片输入台、玻璃切片输出台和玻璃废片输出台均设有所述玻璃传送带,并且相邻两块气浮板之间设置一条玻璃传送带。It also includes a plurality of glass conveyor belts. The glass original sheet input platform, the glass slice output platform and the glass waste output platform are all equipped with the glass conveyor belts, and a glass conveyor belt is arranged between two adjacent air floating plates.
所述双机器人协调作业的玻璃掰片系统通过掰片机器人对带有切割线的玻璃原片进行掰片和通过流片机器人对掰片后的玻璃切片搬运至玻璃切片输出台,实现掰片和流片的自动化,并且所述掰片机器人可自动对准切割线,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片稳定性。所述流片机器人将掰片后尺寸形状符合生产要求的玻璃切片搬运至玻璃切片输出台,将玻璃废片搬运至玻璃废片输出台,从而实现玻璃切片的自动分类出料,防止玻璃废片进入下一加工工序。对于具有多条纵横不一的切割线的玻璃原片来说,所述掰片机器人实现无需移动玻璃在玻璃掰片台的位置,仅通过移动掰片执行器的位置即可对玻璃原片进行掰片,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片灵活性。The glass slicing system of the double-robot coordinated operation breaks the original glass sheet with the cutting line by the slicing robot and transports the broken glass slices to the glass slicing output station by the tape-out robot, so as to realize the breaking and The tape-out is automated, and the chip-breaking robot can automatically align the cutting line without manual operation, reducing the manual input of chip breaking, and improving the efficiency and stability of chip breaking. The tape-out robot transports the broken glass slices whose size and shape meet the production requirements to the glass slice output table, and transports the glass waste slices to the glass waste output table, so as to realize the automatic classification and discharge of the glass slices and prevent the glass waste from Enter the next processing procedure. For glass original sheets with multiple vertical and horizontal cutting lines, the breaker robot does not need to move the position of the glass on the glass breaker table, only by moving the position of the breaker actuator to cut the original glass sheet Breaking pieces, without manual operation, reduces the manual input of breaking pieces, improves the efficiency and flexibility of breaking pieces.
附图说明Description of drawings
附图对本实用新型做进一步说明,但附图中的内容不构成对本实用新型的任何限制。The accompanying drawings further illustrate the utility model, but the content in the accompanying drawings does not constitute any limitation to the utility model.
图1是本实用新型其中一个实施例的玻璃掰片系统结构示意图;Fig. 1 is a schematic structural diagram of a glass breaking system according to one embodiment of the present invention;
图2是本实用新型其中一个实施例的玻璃掰片系统俯视图;Fig. 2 is a top view of the glass breaking system of one embodiment of the present invention;
图3是本实用新型其中一个实施例的流片机器人结构示意图;Fig. 3 is a structural schematic diagram of a tape-out robot according to one embodiment of the present invention;
图4是本实用新型其中一个实施例的流片执行器结构示意图;Fig. 4 is a schematic structural diagram of a tape-out actuator according to one embodiment of the present invention;
图5是本实用新型其中一个实施例的掰片机器人结构示意图;Fig. 5 is a schematic structural diagram of a chip breaking robot according to one embodiment of the present invention;
图6是本实用新型其中一个实施例的掰片执行器结构示意图;Fig. 6 is a schematic structural diagram of a blade breaking actuator according to one embodiment of the present invention;
图7是本实用新型其中一个实施例的掰片执行器正视图;Fig. 7 is a front view of the blade breaking actuator according to one embodiment of the present invention;
图8是本实用新型其中一个实施例的掰片杆截面图;Fig. 8 is a cross-sectional view of the breaker lever in one embodiment of the present invention;
图9是本实用新型其中一个实施例的掰片执行器工作原理图。Fig. 9 is a schematic diagram of the working principle of the blade breaking actuator according to one embodiment of the present invention.
其中:玻璃原片输入台1;玻璃掰片台2;机器人本体3;掰片机器人5;流片机器人6;机器人滑轨4;玻璃切片输出台7;流片执行器61;流片真空吸盘614;掰片执行器51;掰片控制液压缸511;掰片动力推杆512;掰片连接安装架521;掰片杆513;劲性连杆516;劲性连接块518;劲性摇杆517;掰片吸盘安装板519;掰片真空吸盘510;连结块514;劲性辅助杆515;推杆连接面 5131;第一掰片面5132;第二掰片面5133;掰片角A;流片控制液压缸611;流片动力推杆612;流片连接安装架614;流片吸盘安装板613;玻璃废片输出台9;基座31;旋转台32;下肢臂驱动电机33;下肢臂34;上肢臂35;肢臂连接轴36;前肢臂驱动电机37;前肢臂38;执行器安装法兰39;气浮板21;气浮孔211;玻璃传送带11;切割线91;劲性分支杆201。Among them: glass original sheet input station 1; glass breaking table 2; robot body 3; sheet breaking robot 5; tape-out robot 6; robot slide rail 4; glass slice output table 7; tape-out actuator 61; tape-out vacuum chuck 614; breaking piece actuator 51; breaking piece control hydraulic cylinder 511; breaking piece power push rod 512; breaking piece connection installation frame 521; breaking piece lever 513; stiff connecting rod 516; stiff connection block 518; stiff rocker 517; snap-off suction cup mounting plate 519; snap-off vacuum sucker 510; connecting block 514; rigidity auxiliary rod 515; push rod connecting surface 5131; Control hydraulic cylinder 611; tape-out power push rod 612; tape-out connection mounting frame 614; tape-out suction cup mounting plate 613; glass waste output table 9; base 31; rotary table 32; lower limb arm drive motor 33; lower limb arm 34 ; upper limb arm 35; limb arm connecting shaft 36; forelimb arm driving motor 37; forelimb arm 38; actuator mounting flange 39; .
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
本实施例的双机器人协调作业的玻璃掰片系统,如图1、图2所示,包括玻璃原片输入台1、玻璃掰片台2、玻璃切片输出台7和玻璃废片输出台9;The double-robot coordinated glass breaking system of this embodiment, as shown in Figure 1 and Figure 2, includes a glass original sheet input platform 1, a glass breaking platform 2, a glass slice output platform 7 and a glass waste output platform 9;
所述玻璃原片输入台1和玻璃切片输出台7分别设置于所述玻璃掰片台2 的两端;The original glass sheet input platform 1 and the glass slice output platform 7 are respectively arranged at the two ends of the glass breaking platform 2;
所述玻璃掰片台2上设置有掰片机器人5、流片机器人6和两条机器人滑轨 4,所述掰片机器人5和流片机器人6各自安装于一条所述机器人滑轨4上;两条所述机器人滑轨4平行设置,所述机器人滑轨4的长度确保所述掰片机器人5 和流片机器人6能够伸展到所述玻璃原片输入台1和玻璃切片输出台7;The glass breaking table 2 is provided with a chip breaking robot 5, a tape-out robot 6 and two robot slide rails 4, and the chip-breaking robot 5 and the tape-off robot 6 are respectively installed on one robot slide rail 4; The two robot slide rails 4 are arranged in parallel, and the length of the robot slide rails 4 ensures that the chip breaking robot 5 and the tape-out robot 6 can be extended to the glass original sheet input platform 1 and the glass slice output platform 7;
所述玻璃废片输出台9设置于所述玻璃掰片台2的流片机器人6的伸展范围内;The glass waste sheet output platform 9 is arranged within the stretching range of the tape-out robot 6 of the glass breaking platform 2;
如图3所示,所述流片机器人6包括机器人本体3和流片执行器61,所述流片执行器61包括流片真空吸盘614,所述流片真空吸盘614安装于所述机器人本体3的输出轴;As shown in Figure 3, the tape-out robot 6 includes a robot body 3 and a tape-out actuator 61, and the tape-out actuator 61 includes a tape-out vacuum chuck 614, and the tape-out vacuum chuck 614 is installed on the robot body 3 output shafts;
如图5所示,所述掰片机器人5包括所述机器人本体3和掰片执行器51,所述掰片执行器51包括掰片控制液压缸511、掰片动力推杆512、掰片连接安装架521、掰片杆513和两个玻璃抓取模块;As shown in Figure 5, the chip breaking robot 5 includes the robot body 3 and a chip breaking actuator 51, and the chip breaking actuator 51 includes a chip breaking control hydraulic cylinder 511, a chip breaking power push rod 512, and a chip breaking connection Mounting frame 521, breaking bar 513 and two glass grasping modules;
如图6所示,所述掰片控制液压缸511安装在所述机器人本体3的输出轴,所述掰片动力推杆512的上端和所述掰片控制液压缸511的活塞杆连接,所述掰片动力推杆512的下端和所述掰片杆513的顶面连接,所述掰片动力推杆512 和掰片杆513相互垂直;As shown in Fig. 6, the said breaking piece control hydraulic cylinder 511 is installed on the output shaft of said robot body 3, and the upper end of said breaking piece power push rod 512 is connected with the piston rod of said piece breaking control hydraulic cylinder 511, so The lower end of the breaking piece power push rod 512 is connected to the top surface of the breaking piece lever 513, and the breaking piece power push rod 512 and the breaking piece lever 513 are perpendicular to each other;
如图7所示,所述掰片连接安装架521的上端和所述掰片控制液压缸511 连接,所述掰片连接安装架521的中轴线和掰片控制液压缸511的中轴线重合;所述掰片连接安装架521为中空结构,所述掰片动力推杆512穿过所述掰片连接安装架521的内部和所述掰片杆513连接,两个所述玻璃抓取模块对称地设置于掰片连接安装架521的两侧;As shown in FIG. 7 , the upper end of the snap-off connection mounting frame 521 is connected to the snap-off control hydraulic cylinder 511, and the central axis of the snap-off connection mounting frame 521 coincides with the central axis of the snap-off control hydraulic cylinder 511; The breaker connection installation frame 521 is a hollow structure, the breaker power push rod 512 passes through the interior of the breaker connection installation frame 521 and is connected to the breaker rod 513, and the two glass grabbing modules are symmetrical are arranged on both sides of the snap-off connection mounting frame 521;
如图7所示,所述玻璃抓取模块包括劲性连杆516、劲性连接块518、劲性摇杆517、掰片吸盘安装板519和掰片真空吸盘510;所述劲性摇杆517的中部设有劲性分支杆201;所述劲性摇杆517的动力端和掰片连接安装架521铰接,所述劲性连杆516的动力端和掰片动力推杆512的上端铰接,所述劲性连杆516 的摆动端和劲性分支杆201的末端铰接;As shown in Figure 7, the glass grasping module includes a rigid connecting rod 516, a rigid connecting block 518, a rigid rocker 517, a sheet-breaking suction cup mounting plate 519 and a sheet-breaking vacuum suction cup 510; the rigid rocker The middle part of 517 is provided with rigidity branch rod 201; The power end of described rigidity rocker 517 is hinged with breaking piece connection installation frame 521, and the power end of described rigidity connecting rod 516 is hinged with the upper end of breaking piece power push rod 512, The swing end of the rigid link 516 is hinged to the end of the rigid branch rod 201;
所述掰片真空吸盘510设置于掰片吸盘安装板519的底部,所述掰片吸盘安装板519的顶部通过所述劲性连接块518和劲性摇杆517的吸盘端固定连接;The vacuum suction cup 510 for breaking pieces is arranged on the bottom of the suction cup mounting plate 519 for breaking pieces, and the top of the suction cup mounting plate 519 for breaking pieces is fixedly connected by the suction cup end of the rigid connection block 518 and the rigid rocker 517;
所述掰片杆513的底部为尖角。The bottom of the breaker lever 513 is sharp.
所述双机器人协调作业的玻璃掰片系统通过掰片机器人5对带有切割线91 的玻璃原片进行掰片和通过流片机器人6对掰片后的玻璃切片搬运至玻璃切片输出台7,实现掰片和流片的自动化,并且所述掰片机器人5可自动对准切割线 91,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片稳定性。The glass breaking system of the double-robot coordinated operation breaks the original glass sheet with the cutting line 91 through the breaking robot 5 and transports the broken glass slices to the glass slice output platform 7 through the tape-out robot 6 . Realize the automation of chip breaking and film streaming, and the chip breaking robot 5 can automatically align with the cutting line 91 without manual operation, reduce the manual input of chip breaking, and improve the efficiency and stability of chip breaking.
所述玻璃原片输入台1用于将带有切割线91的玻璃原片输送至玻璃掰片台 2,玻璃原片的掰片工序在所述玻璃掰片台2完成。所述掰片机器人5和流片机器人6通过机器人滑轨4在玻璃掰片台2上移动,以便于搬运玻璃,整个作业过程无需人工搬运玻璃,降低人工投入,提高生产效率。所述流片机器人6设有流片真空吸盘614,通过流片真空吸盘614抓取玻璃切片以实现对玻璃切片的搬运。所述玻璃废片输出台9用于输出掰片后尺寸形状不符合生产要求的玻璃切片即玻璃废片。所述流片机器人6将掰片后尺寸形状符合生产要求的玻璃切片搬运至玻璃切片输出台7,将玻璃废片搬运至玻璃废片输出台9,从而实现玻璃切片的自动分类出料,防止玻璃废片进入下一加工工序。The original glass sheet input station 1 is used to transport the original glass sheet with cutting line 91 to the glass breaking station 2, and the breaking process of the glass original sheet is completed at the glass breaking station 2. The chip breaking robot 5 and the tape-out robot 6 move on the glass breaking table 2 through the robot slide rail 4, so as to carry the glass. The whole operation process does not need to manually carry the glass, which reduces labor input and improves production efficiency. The tape-out robot 6 is provided with a tape-out vacuum chuck 614, and the glass slice is grasped by the tape-out vacuum chuck 614 to carry the glass slice. The waste glass output table 9 is used for outputting glass slices whose size and shape do not meet the production requirements after being broken, that is, glass waste. The tape-out robot 6 transports the broken glass slices whose size and shape meet the production requirements to the glass slice output platform 7, and transports the glass waste pieces to the glass waste output platform 9, thereby realizing the automatic sorting and discharging of the glass slices, preventing The waste glass goes into the next processing procedure.
所述掰片机器人5通过机器人本体3控制掰片执行器51的移动,所述掰片执行器51通过掰片控制液压缸511的活塞杆伸缩运动,带动与掰片动力推杆512 连接的掰片杆513上下运动,所述掰片杆513的底部为尖角,增大对玻璃原片的压力,以用于掰开玻璃原片。所述掰片连接安装架521的中轴线和掰片控制液压缸511的中轴线重合,两个所述玻璃抓取模块对称地设置于掰片连接安装架521的两侧,从而掰片时掰片杆513作用在切割线91左右的两分片玻璃上的力不管大小或方向均相同,避免因受力不一而损坏玻璃。所述劲性摇杆517的中部设有劲性分支杆201,从而所述劲性连杆516通过劲性分支杆201,当掰片动力推杆512向下移动时,将所述劲性摇杆517支起,使所述劲性摇杆517绕其自身的一端向上翘起,从而劲性摇杆517带动与其连接的掰片吸盘安装板519 向上运动。The chip-breaking robot 5 controls the movement of the chip-breaking actuator 51 through the robot body 3, and the chip-breaking actuator 51 controls the telescopic movement of the piston rod of the hydraulic cylinder 511 through the chip-breaking, driving the chip-breaking power push rod 512 connected to the chip-breaking robot. The sheet rod 513 moves up and down, and the bottom of the sheet breaking rod 513 is a sharp angle, which increases the pressure on the original glass sheet for breaking the original glass sheet. The central axis of the piece-breaking connection mounting frame 521 coincides with the central axis of the piece-breaking control hydraulic cylinder 511, and the two glass grabbing modules are symmetrically arranged on both sides of the piece-breaking connection mounting frame 521, so that when the pieces are broken, they will be broken. The force of sheet bar 513 on the two pieces of glass on the left and right sides of cutting line 91 is all the same no matter the size or direction, so as to avoid damaging the glass due to different forces. The middle part of the rigid rocker 517 is provided with a rigid branch rod 201, so that the rigid connecting rod 516 passes through the rigid branch rod 201. 517 is supported, so that the rigid rocker 517 is tilted upward around one end of itself, so that the rigid rocker 517 drives the piece-breaking suction cup mounting plate 519 connected to it to move upward.
掰片作业前,玻璃原片可先进行翻转,使玻璃的切割线91的开口向下,从而掰片时掰片杆513作用于切割线91的开口的上部,更容易掰开玻璃;然后,将玻璃原片放置在玻璃掰片台2上。Before the breaking operation, the original glass sheet can be turned over so that the opening of the cutting line 91 of the glass is downward, so that the breaking bar 513 acts on the upper part of the opening of the cutting line 91 when breaking the piece, and it is easier to break the glass; then, Place the original glass sheet on the glass breaking table 2.
掰片作业时,掰片机器人5的机器人本体3带动掰片执行器51移动至玻璃上方,并且掰片杆513和玻璃原片的切割线91对准;然后,掰片执行器51下移并且通过掰片真空吸盘510吸牢玻璃原片;During the breaking operation, the robot body 3 of the breaking robot 5 drives the breaking actuator 51 to move to the top of the glass, and the breaking rod 513 is aligned with the cutting line 91 of the original glass sheet; then, the breaking actuator 51 moves down and Absorb the original glass sheet firmly by breaking the vacuum suction cup 510;
接着,如图9所示,掰片执行器51上移至一定高度后,掰片控制液压缸511 驱动掰片动力推杆512向下伸出,并且随着掰片动力推杆512的向下移动,所述掰片杆513向下移动并与玻璃原片接触,所述掰片杆513在玻璃原片的切割线91位置对玻璃原片产生一个向下的作用力F1;与此同时,所述劲性摇杆517 和劲性连杆516铰接处产生一个斜向上的作用力F2,并且所述劲性摇杆517通过劲性连接块518对掰片吸盘安装板519产生一个斜向上的作用力。由于此时掰片杆513和玻璃原片相抵而未能继续向下移动,使得掰片吸盘安装板519无法向上运动而是水平向外移动,从而玻璃原片在切割线91处受到一个向下的作用力F1,同时玻璃原片在切割线91两侧受到一个水平向外的作用力F3,进而玻璃原片在作用力F1、F3的作用下掰开;Next, as shown in Figure 9, after the breaking piece actuator 51 moves up to a certain height, the breaking piece control hydraulic cylinder 511 drives the breaking piece power push rod 512 to extend downward, and as the piece breaking power push rod 512 moves downward Moving, the breaker lever 513 moves downward and contacts the original glass sheet, and the breaker lever 513 generates a downward force F1 on the glass original sheet at the cutting line 91 position of the glass original sheet; at the same time, The stiff rocker 517 and the stiff connecting rod 516 hinge produce an obliquely upward force F2, and the stiff rocker 517 generates an obliquely upward force F2 to the snap-off suction cup mounting plate 519 through the stiff connecting block 518 force. Since the breaker bar 513 and the glass original sheet are in contact at this moment and cannot continue to move downward, the breaker suction cup mounting plate 519 cannot move upward but moves outward horizontally, so that the glass original sheet is subjected to a downward movement at the cutting line 91. At the same time, the original glass sheet is subjected to a horizontal outward force F3 on both sides of the cutting line 91, and then the original glass sheet is broken under the action of the active forces F1 and F3;
最后,掰片机器人5将掰片后形成的玻璃切片放回所述玻璃掰片台2。Finally, the chip breaking robot 5 puts the glass slices formed after the breaking into the glass breaking table 2 .
从以上掰片作业步骤可知,对于具有多条纵横不一的切割线91的玻璃原片来说,所述掰片机器人5实现无需移动玻璃在玻璃掰片台2的位置,仅通过移动掰片执行器51的位置即可对玻璃原片进行掰片,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片灵活性。并且整个掰片作业都在空中完成,机器人本体3带动掰片执行器51在空中任意移动,掰片后的玻璃放回原来位置,从而大大地减少掰片所需空间,提高空间利用率。所述掰片机器人5掰片作业时始终作用在玻璃原片的上表面,属于单作业平面,从而无需移动玻璃原片在玻璃掰片台2的位置,仅通过移动掰片执行器51的位置即可对玻璃进行掰片。而且,仅设置一个动力源(掰片控制液压缸511),即可对玻璃原片同时产生一个向下的作用力F1和两个水平向外的作用力F3,节省动力消耗,结构更为紧凑,并且动作保持同步,提高掰片能力。As can be seen from the above steps of breaking the pieces, for the original glass pieces with a plurality of cutting lines 91 with different vertical and horizontal dimensions, the breaking robot 5 realizes that the position of the glass on the glass breaking table 2 does not need to be moved, and only by moving the pieces The position of the actuator 51 can break the original glass sheet without manual operation, which reduces the manual input for breaking the pieces, and improves the breaking efficiency and flexibility of breaking the pieces. And the whole breaking operation is completed in the air, the robot body 3 drives the breaking actuator 51 to move freely in the air, and the broken glass is returned to its original position, thereby greatly reducing the space required for breaking the pieces and improving the space utilization rate. The chip breaking robot 5 always acts on the upper surface of the original glass sheet during the chip breaking operation, which belongs to a single operation plane, so that there is no need to move the original glass sheet at the position of the glass chip breaking table 2, only by moving the position of the chip breaking actuator 51 The glass can be broken. Moreover, only one power source (the breaking control hydraulic cylinder 511) can generate a downward force F1 and two horizontal outward forces F3 on the original glass sheet at the same time, saving power consumption and making the structure more compact , and the movements are kept synchronized to improve the breaking ability.
优选地,如图6、图7所示,所述玻璃抓取模块还包括连结块514和劲性辅助杆515,所述连结块514套接于所述掰片动力推杆512的中部,所述劲性辅助杆515的动力端和连结块514铰接,所述劲性辅助杆515的吸盘端和劲性摇杆 517的吸盘端铰接。Preferably, as shown in Fig. 6 and Fig. 7, the glass grabbing module further includes a connecting block 514 and a rigidity auxiliary rod 515, and the connecting block 514 is sleeved in the middle of the breaking power push rod 512, so that The power end of the rigid auxiliary rod 515 is hinged to the connecting block 514, and the suction cup end of the rigid auxiliary rod 515 is hinged to the suction cup end of the rigid rocker 517.
掰片作业时,当掰片控制液压缸511驱动掰片动力推杆512向下伸出时,所述劲性辅助杆515随着掰片动力推杆512的下移而绕其自身的动力端向上翘起。由于劲性辅助杆515的吸盘端和劲性摇杆517的吸盘端铰接,从而所述劲性辅助杆515和劲性摇杆517在掰片动力推杆512的下移过程中同步向上翘起,从而劲性辅助杆515和劲性摇杆517共同对与其连接的掰片吸盘安装板519产生一个斜向上的作用力F3,这样既大大地提高掰片吸盘安装板519对玻璃的作用力,更易掰开玻璃;又降低玻璃抓取模块的疲劳强度,增长所述玻璃抓取模块的使用寿命。During the chip breaking operation, when the chip breaking control hydraulic cylinder 511 drives the chip breaking power push rod 512 to extend downward, the rigidity auxiliary rod 515 moves around its own power end as the chip breaking power push rod 512 moves down. Tilt up. Because the suction cup end of the rigid auxiliary rod 515 and the suction cup end of the rigid rocker 517 are hinged, the rigid auxiliary rod 515 and the rigid rocker 517 are tilted up synchronously during the downward movement of the power push rod 512 , so that the rigid auxiliary rod 515 and the rigid rocker 517 together generate an oblique upward force F3 on the piece-breaking suction cup mounting plate 519 connected thereto, thus greatly improving the force of the breaking-piece suction cup mounting plate 519 on the glass, It is easier to break the glass; it also reduces the fatigue strength of the glass grabbing module and increases the service life of the glass grabbing module.
优选地,如图8所示,所述掰片杆513为三棱柱结构,所述掰片杆513包括推杆连接面5131、第一掰片面5132和第二掰片面5133,所述推杆连接面5131、第一掰片面5132和第二掰片面5133首尾相连成呈三棱柱结构的掰片杆513的三个侧面,所述动力推杆16的下端和所述掰片杆513的推杆连接面5131连接,所述第一掰片面5132和第二掰片面5133之间形成掰片角A;所述掰片角A为 50°-70°。Preferably, as shown in FIG. 8 , the breaker lever 513 is a triangular prism structure, and the breaker lever 513 includes a push rod connection surface 5131 , a first breaker surface 5132 and a second breaker surface 5133 , and the push rod connects The surface 5131, the first breaking surface 5132 and the second breaking surface 5133 are connected end to end to form three sides of the breaking lever 513 in a triangular prism structure, and the lower end of the power push rod 16 is connected to the push rod of the breaking lever 513 The surfaces 5131 are connected, and a breaking angle A is formed between the first breaking surface 5132 and the second breaking surface 5133; the breaking angle A is 50°-70°.
所述掰片杆513为三棱柱结构,所述第一掰片面5132和第二掰片面5133 之间形成掰片角A,从而掰片时所述掰片杆513和玻璃原片的接触面积较少,对应地所述掰片杆513对玻璃原片的作用力F1更大,更容易掰开玻璃。所述掰片角A越小则所述掰片杆513对玻璃的作用力F1越大,所述掰片角A优选为60°,从而掰片时所述掰片杆513对玻璃产生的作用力F1是斜向下的,根据力的分解原理,所述掰片杆513对玻璃原片既产生一个垂直向下的分力,又对玻璃原片产生一个水平向外的分力,从而提高了掰片强度,更容易掰开玻璃。The breaking rod 513 is a triangular prism structure, and a breaking angle A is formed between the first breaking surface 5132 and the second breaking surface 5133, so that the contact area between the breaking rod 513 and the glass original sheet is relatively small when breaking the pieces. Correspondingly, the force F1 of the breaking rod 513 on the original glass is greater, and the glass is easier to break. The smaller the breaking angle A is, the greater the force F1 of the breaking lever 513 on the glass is, and the breaking angle A is preferably 60°, so that the effect of the breaking lever 513 on the glass during breaking is The force F1 is obliquely downward. According to the principle of force decomposition, the breaking rod 513 not only generates a vertical downward component force on the original glass sheet, but also generates a horizontal outward component force on the original glass sheet, thereby improving The breaking strength is improved, and the glass is easier to break.
优选地,如图4所示,所述流片执行器61包括流片控制液压缸611、流片动力推杆612、流片连接安装架614和流片吸盘安装板613,所述流片控制液压缸611安装于所述机器人本体3的输出轴;所述流片动力推杆612的上端和所述流片控制液压缸611的活塞杆连接,所述流片动力推杆612的下端和流片吸盘安装板613的顶面连接,所述流片真空吸盘614安装在流片吸盘安装板613 的底面;所述流片连接安装架614的顶面和所述流片控制液压缸611连接,所述流片连接安装架614为中空结构,所述流片动力推杆612穿过所述流片连接安装架614的内部和所述流片吸盘安装板613连接。所述流片执行器61设有流片控制液压缸611,通过流片控制液压缸611的活塞杆伸缩运动,带动与流片动力推杆612连接的流片吸盘安装板613上下运动,以便于安装在流片吸盘安装板613的流片真空吸盘614吸取玻璃,完成流片作业。Preferably, as shown in FIG. 4 , the tape-out actuator 61 includes a tape-out control hydraulic cylinder 611 , a tape-out power push rod 612 , a tape-out connection mounting frame 614 and a tape-out suction cup mounting plate 613 , and the tape-out control The hydraulic cylinder 611 is installed on the output shaft of the robot body 3; the upper end of the tape-out power push rod 612 is connected with the piston rod of the tape-out control hydraulic cylinder 611, and the lower end of the tape-out power push rod 612 is connected with the flow rod. The top surface of the sheet suction cup mounting plate 613 is connected, and the flow sheet vacuum suction cup 614 is installed on the bottom surface of the flow sheet suction cup mounting plate 613; the top surface of the flow sheet connection mounting frame 614 is connected with the flow sheet control hydraulic cylinder 611, The tape-out connection mounting frame 614 is a hollow structure, and the tape-out power push rod 612 passes through the tape-out connection mounting frame 614 and is connected to the tape-out suction cup mounting plate 613 . The tape-out actuator 61 is provided with a tape-out control hydraulic cylinder 611, through the telescopic movement of the piston rod of the tape-out control hydraulic cylinder 611, the tape-out sucker mounting plate 613 connected with the tape-out power push rod 612 is driven to move up and down, so as to facilitate The tape-out vacuum chuck 614 installed on the tape-out suction cup mounting plate 613 sucks the glass to complete the tape-out operation.
优选地,如图5所示,所述机器人本体3包括基座31、旋转台32和机械臂,所述基座31活动卡接于机器人滑轨4上,所述旋转台32安装于所述基座31上,所述机械臂安装于旋转台32上,所述旋转台32带动机械臂旋转;Preferably, as shown in FIG. 5, the robot body 3 includes a base 31, a rotating table 32 and a mechanical arm, the base 31 is movably engaged on the robot slide rail 4, and the rotating table 32 is mounted on the On the base 31, the mechanical arm is mounted on a turntable 32, and the turntable 32 drives the mechanical arm to rotate;
所述机械臂包括下肢臂驱动电机33、下肢臂34、上肢臂35、连接轴驱动电机、肢臂连接轴36、前肢臂驱动电机37、前肢臂38和执行器安装法兰39;Described mechanical arm comprises lower limb arm driving motor 33, lower limb arm 34, upper limb arm 35, connecting shaft driving motor, limb connecting shaft 36, forelimb arm driving motor 37, forelimb arm 38 and actuator mounting flange 39;
所述下肢臂驱动电机33安装于旋转台32上,所述下肢臂34的下端和下肢臂驱动电机33的输出轴连接,所述下肢臂驱动电机33驱动所述下肢臂34上下摆动;The lower limb arm drive motor 33 is installed on the rotary table 32, the lower end of the lower limb arm 34 is connected to the output shaft of the lower limb arm drive motor 33, and the lower limb arm drive motor 33 drives the lower limb arm 34 to swing up and down;
所述肢臂连接轴36和连接轴驱动电机的输出轴连接,所述连接轴驱动电机驱动肢臂连接轴36转动;The limb arm connecting shaft 36 is connected to the output shaft of the connecting shaft driving motor, and the connecting shaft driving motor drives the limb connecting shaft 36 to rotate;
所述下肢臂34的上端通过所述肢臂连接轴36和上肢臂35铰接;The upper end of the lower limb arm 34 is hinged by the limb arm connecting shaft 36 and the upper limb arm 35;
所述前肢臂驱动电机37安装于上肢臂35,所述前肢臂38的前端和前肢臂驱动电机37的输出轴连接,所述前肢臂驱动电机37驱动前肢臂38前后移动;The forelimb arm driving motor 37 is installed on the upper limb arm 35, the front end of the forelimb arm 38 is connected with the output shaft of the forelimb arm driving motor 37, and the forelimb arm driving motor 37 drives the forelimb arm 38 to move back and forth;
所述执行器安装法兰39安装于前肢臂38的末端;The actuator mounting flange 39 is installed on the end of the forelimb arm 38;
对于掰片机器人5,所述掰片控制液压缸511通过所述执行器安装法兰39 安装于前肢臂38,并且所述掰片控制液压缸511和前肢臂38相互垂直;For the chip breaking robot 5, the chip breaking control hydraulic cylinder 511 is installed on the forelimb arm 38 through the actuator mounting flange 39, and the chip breaking control hydraulic cylinder 511 and the forelimb arm 38 are perpendicular to each other;
对于流片机器人6,所述流片控制液压缸611通过所述执行器安装法兰39 安装于前肢臂38,并且所述流片控制液压缸611和前肢臂38相互垂直。For the tape-out robot 6 , the tape-out control hydraulic cylinder 611 is installed on the forelimb arm 38 through the actuator mounting flange 39 , and the tape-out control hydraulic cylinder 611 and the forelimb arm 38 are perpendicular to each other.
所述机器人本体3通过基座31活动卡接于机器人滑轨4上,基座31的内部设有行走驱动电机,所述行走驱动电机为基座31的滑动提高动力。所述旋转台32带动机械臂旋转,从而带动掰片执行器51或流片执行器61旋转,旋转角度为0°-360°。对于掰片机器人5,由于玻璃原片上的切割线91纵横不一,掰片时所述掰片机器人5通过旋转台32带动掰片执行器51旋转,从而在不移动玻璃的情况下,通过移动掰片执行器51的位置即可实现掰片杆513和玻璃原片的切割线91对准,提高掰片效率和掰片灵活性。对于流片机器人6,由于玻璃切片输出台7、玻璃废片输出台9和玻璃掰片台2的位置不在同一水平线上,出料时所述流片机器人6通过旋转台32带动流片执行器61旋转,从而将玻璃移动至对应的输出台,实现分类出料;而且,所述流片机器人6通过旋转流片执行器61以防止出料时与掰片机器人5发生碰撞,实现两个机器人的协调作业。The robot body 3 is movably clamped on the robot slide rail 4 through the base 31 , and the inside of the base 31 is provided with a driving motor, which is used to increase the power for the sliding of the base 31 . The rotating table 32 drives the mechanical arm to rotate, thereby driving the breaking actuator 51 or the tape-out actuator 61 to rotate, and the rotation angle is 0°-360°. For the chip breaking robot 5, since the cutting lines 91 on the original glass sheet are different in vertical and horizontal directions, the chip breaking robot 5 drives the chip breaking actuator 51 to rotate through the rotating table 32 when breaking the glass, so that the glass can be moved without moving the glass. The position of the breaking actuator 51 can realize the alignment between the breaking rod 513 and the cutting line 91 of the original glass sheet, which improves breaking efficiency and flexibility. For the tape-out robot 6, since the positions of the glass slice output table 7, the glass waste sheet output table 9 and the glass breaking table 2 are not on the same horizontal line, the tape-out robot 6 drives the tape-out actuator through the rotary table 32 when discharging. 61 to rotate, so as to move the glass to the corresponding output platform, so as to realize the classification and discharge; moreover, the tape-out robot 6 prevents collision with the chip-breaking robot 5 during discharge by rotating the tape-out actuator 61, so as to realize two robots coordination work.
所述下肢臂驱动电机33驱动所述下肢臂34上下摆动,从而带动所述掰片执行器51或流片执行器61上下移动,以便于所述掰片执行器51或流片执行器 61取放玻璃。所述连接轴驱动电机驱动肢臂连接轴36转动,从而带动所述掰片执行器51或流片执行器61前后摆动,进而使掰片执行器51或流片执行器61 倾斜,当玻璃放置在一个斜面或一个不平整的台面上时可通过肢臂连接轴36带动掰片执行器51或流片执行器61倾斜至和玻璃相同角度,从而在吸取玻璃时和玻璃表面充分接触,避免因接触不充分使吸取时不能吸牢玻璃,提高操作安全可靠性。The lower limb arm driving motor 33 drives the lower limb arm 34 to swing up and down, thereby driving the breaking piece actuator 51 or the tape out actuator 61 to move up and down, so that the piece breaking actuator 51 or the tape out actuator 61 can be removed. Put glass. The connecting shaft drives the motor to drive the arm connecting shaft 36 to rotate, thereby driving the breaking actuator 51 or the tape-out actuator 61 to swing back and forth, and then tilting the blade-breaking actuator 51 or the tape-out actuator 61, when the glass is placed When on an inclined plane or an uneven table, the actuator 51 or the actuator 61 can be driven by the connecting shaft 36 of the limb arm to tilt to the same angle as the glass, so that it can fully contact the glass surface when sucking the glass, avoiding the Insufficient contact makes it impossible to absorb the glass firmly during suction, which improves the safety and reliability of operation.
所述前肢臂驱动电机37驱动前肢臂38前后移动,从而带动掰片执行器51 或流片执行器61前后移动,扩大作业范围,实现对大尺寸玻璃的作业,增大适用范围。所述掰片控制液压缸511或流片控制液压缸611通过所述执行器安装法兰39安装于前肢臂38,即整个掰片执行器51或流片执行器61通过所述执行器安装法兰39安装于前肢臂38,连接可靠,方便安装和拆卸。The forelimb arm driving motor 37 drives the forelimb arm 38 to move back and forth, thereby driving the sheet breaking actuator 51 or the tape out actuator 61 to move back and forth, expanding the working range, realizing the operation on large-sized glass, and increasing the scope of application. The piece-breaking control hydraulic cylinder 511 or the piece-flow control hydraulic cylinder 611 is installed on the forelimb arm 38 through the actuator mounting flange 39, that is, the whole piece-breaking actuator 51 or the piece-flow actuator 61 is installed through the actuator installation method. Lan 39 is installed on forelimb arm 38, is connected reliably, and is convenient for installation and disassembly.
所述掰片控制液压缸511或流片控制液压缸611和前肢臂38相互垂直,进而掰片杆513或流片真空吸盘614和前肢臂38保持平行,便于控制掰片杆513 或流片真空吸盘614的作业角度,即仅需通过肢臂连接轴36控制前肢臂38的摆动角度即可控制掰片杆513的掰片角度和流片真空吸盘614的玻璃吸取角度。通常玻璃掰片台2的台面保持水平,从而仅需控制前肢臂38保持水平,则可确保掰片杆513保持水平并与玻璃原片的切割线91贴合,和确保流片真空吸盘614 和玻璃切片表面充分接触而把玻璃切片吸牢。可根据玻璃的尺寸大小来决定所述流片真空吸盘614和掰片真空吸盘510的数量,玻璃尺寸越大则流片真空吸盘614和掰片真空吸盘510的数量越多,以提高抓取玻璃的能力。The sheet-breaking control hydraulic cylinder 511 or the sheet-feeding control hydraulic cylinder 611 and the forelimb arm 38 are perpendicular to each other, and then the sheet-breaking lever 513 or the sheet-flowing vacuum suction cup 614 and the forelimb arm 38 are kept parallel to facilitate control of the sheet-breaking lever 513 or the sheet-flowing vacuum The operating angle of the suction cup 614, that is, only need to control the swing angle of the forelimb arm 38 through the limb-arm connecting shaft 36 to control the breaking angle of the breaking lever 513 and the glass suction angle of the vacuum suction cup 614. Usually, the table top of the glass breaking table 2 is kept horizontal, so that only the forelimb arm 38 needs to be controlled to keep the level, which can ensure that the breaking rod 513 remains horizontal and fits with the cutting line 91 of the original glass sheet, and ensures that the tape-off vacuum suction cup 614 and The surface of the glass slice is fully contacted and the glass slice is sucked firmly. The quantity of the vacuum chuck 614 and the vacuum chuck 510 can be determined according to the size of the glass. The larger the size of the glass, the more the vacuum chuck 614 and the vacuum chuck 510 are, so as to improve the gripping of the glass. Ability.
优选地,如图1、图2所示,还包括多块气浮板21,所述玻璃原片输入台1、玻璃掰片台2、玻璃切片输出台7和玻璃废片输出台9均设有所述气浮板21;所述气浮板21设有多个气浮孔211,所述气浮孔211阵列式地分布于所述气浮板21上;还包括多条玻璃传送带11,所述玻璃原片输入台1、玻璃切片输出台 7和玻璃废片输出台9均设有所述玻璃传送带11,并且相邻两块气浮板21之间设置一条玻璃传送带11。Preferably, as shown in Fig. 1 and Fig. 2, a plurality of air flotation plates 21 are also included. There is the air flotation plate 21; the air flotation plate 21 is provided with a plurality of air flotation holes 211, and the air flotation holes 211 are distributed on the air flotation plate 21 in an array; it also includes a plurality of glass conveyor belts 11, the The glass conveyor belt 11 is provided on the original glass sheet input platform 1 , the glass slice output platform 7 and the glass waste output platform 9 , and a glass conveyor belt 11 is arranged between two adjacent air floating plates 21 .
所述玻璃原片输入台1、玻璃切片输出台7和玻璃废片输出台9均设有所述玻璃传送带11,用于玻璃的自动送料和自动出料。所述玻璃原片输入台1、玻璃掰片台2、玻璃切片输出台7和玻璃废片输出台9均设有所述气浮板21,作业时气浮板21通过气浮孔211向上吹气,从而在气流的作用下使玻璃悬浮;一是防止玻璃原片从玻璃原片输入台1输送至玻璃掰片台2的过程中和作业台面发生摩擦而产生印痕或划伤,提高玻璃的成品率;二是防止掰片机器人5和流片机器人6在取放玻璃时对玻璃的冲击作用过大而使玻璃破裂,对玻璃起到缓冲保护作用。The glass conveyor belt 11 is provided on the original glass input platform 1 , the glass slice output platform 7 and the glass waste output platform 9 for automatic feeding and discharging of glass. The original glass sheet input platform 1, the glass breaking platform 2, the glass slice output platform 7 and the glass waste output platform 9 are all equipped with the air floating plate 21, and the air floating plate 21 blows air upwards through the air floating holes 211 during operation. , so that the glass is suspended under the action of the airflow; one is to prevent the original glass sheet from being transported from the glass original sheet input table 1 to the glass breaking table 2 during the process of rubbing against the work table to produce marks or scratches, and to improve the finished product of the glass. The second is to prevent the breaker robot 5 and the tape-out robot 6 from breaking the glass due to excessive impact on the glass when picking and placing the glass, and play a buffering and protective role on the glass.
所述双机器人协调作业的玻璃掰片系统实现了玻璃的上料、掰片、筛选分类、出料的自动化,大大地降低人工投入,提高玻璃加工效率,掰片机器人5 和流片机器人6协调作业,掰片质量和稳定性高,操作安全可靠。所述流片机器人6将掰片后尺寸形状符合生产要求的玻璃切片搬运至玻璃切片输出台7,将玻璃废片搬运至玻璃废片输出台9,从而实现玻璃切片的自动分类出料,防止玻璃废片进入下一加工工序。The glass breaking system of the double-robot coordinated operation realizes the automation of glass feeding, breaking, screening and sorting, and discharging, greatly reduces manual input, improves glass processing efficiency, and coordinates between the breaking robot 5 and the tape-out robot 6 operation, the quality and stability of breaking pieces are high, and the operation is safe and reliable. The tape-out robot 6 transports the broken glass slices whose size and shape meet the production requirements to the glass slice output platform 7, and transports the glass waste pieces to the glass waste output platform 9, thereby realizing the automatic sorting and discharging of the glass slices, preventing The waste glass goes into the next processing procedure.
所述掰片机器人5的掰片作业包括以下步骤:The breaking piece operation of described piece breaking robot 5 comprises the following steps:
步骤1,掰片机器人5带动掰片执行器51移动至待掰片的玻璃原片的上方,并且掰片机器人5的掰片杆17和待掰片的玻璃原片的切割线91对准;Step 1, the breaking robot 5 drives the breaking actuator 51 to move to the top of the original glass sheet to be broken, and the breaking rod 17 of the breaking robot 5 is aligned with the cutting line 91 of the original glass piece to be broken;
步骤2,掰片机器人5带动掰片执行器51向下移动直至所述掰片真空吸盘510和待掰片的玻璃原片接触;Step 2, the chip breaking robot 5 drives the chip breaking actuator 51 to move down until the chip breaking vacuum chuck 510 contacts the original glass sheet to be broken;
步骤3,所述掰片真空吸盘510吸附待掰片的玻璃原片,然后掰片机器人5 带动掰片执行器51向上移动;Step 3, the piece-breaking vacuum chuck 510 absorbs the original glass sheet to be broken, and then the piece-breaking robot 5 drives the piece-breaking actuator 51 to move upward;
步骤4,所述掰片控制液压缸511驱动掰片杆513向下移动直至将待掰片的玻璃原片掰开,形成玻璃切片;Step 4, the breaker control hydraulic cylinder 511 drives the breaker lever 513 to move downward until the original glass piece to be broken is broken apart to form a glass slice;
步骤5,所述掰片控制液压缸511驱动掰片杆513向上移动至原始位置;Step 5, the breaker control hydraulic cylinder 511 drives the breaker lever 513 to move upward to the original position;
步骤6,掰片机器人5带动掰片执行器51向下移动直至玻璃切片放置于玻璃掰片台2,然后掰片真空吸盘510和玻璃切片分离。Step 6, the chip breaking robot 5 drives the chip breaking actuator 51 to move down until the glass slice is placed on the glass breaking table 2, and then the chip breaking vacuum chuck 510 is separated from the glass slice.
仅通过移动掰片执行器51的位置即可对玻璃原片进行掰片,无需人工操作,降低掰片的人工投入,提高掰片效率和掰片灵活性。并且整个掰片作业都在空中完成,掰片机器人5带动掰片执行器51在空中任意移动,掰片后的玻璃放回原来位置,从而大大地减少掰片所需空间,提高空间利用率。所述掰片机器人5 掰片作业时始终作用在玻璃原片的上表面,属于单作业平面,从而无需移动玻璃原片在玻璃掰片台2的位置,仅通过移动掰片执行器51的位置即可对玻璃进行掰片。The original glass sheet can be broken only by moving the position of the breaking actuator 51, without manual operation, which reduces the manual investment in breaking the piece, and improves the breaking efficiency and flexibility of breaking the glass. And the whole chip breaking operation is completed in the air, the chip breaking robot 5 drives the chip breaking actuator 51 to move freely in the air, and the broken glass is returned to the original position, thereby greatly reducing the space required for chip breaking and improving space utilization. The chip breaking robot 5 always acts on the upper surface of the original glass sheet during the chip breaking operation, which belongs to a single operation plane, so that it is not necessary to move the original glass sheet at the position of the glass chip breaking table 2, only by moving the position of the chip breaking actuator 51 The glass can be broken.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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