CN206369955U - A kind of High-precision angle automatically adjusts platform - Google Patents
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Description
技术领域technical field
本实用新型涉及角度调节技术领域,更具体的说,尤其涉及一种高精度角度自动调节平台。The utility model relates to the technical field of angle adjustment, in particular to a high-precision angle automatic adjustment platform.
背景技术Background technique
目前,在机械装配中,某些零件需要进行倾斜角度的固定装夹,从而需要角度调节装置来确定零件的空间角度。At present, in mechanical assembly, some parts need to be clamped with a fixed angle of inclination, so an angle adjustment device is needed to determine the space angle of the parts.
申请号为201410053166.X的中国实用新型专利公开了一种角度调节器,采用了手动调节的方式,不需要拆卸任何工装,便可以方便的进行调节角度;申请号为201110455858.3的中国实用新型专利公开了角度调节装置,利用齿轮盘上的刻度盘进行手动调节角度,判断发动机的燃调油门的转角;申请号为201310367115.X中国实用新型专利公开了用于切片机的角度调节系统,可以同时在两个方向上对切片机工作台进行精确的角度调节。但是,上述实用新型专利均采用手动调节的方式,导致角度调节的精度不高,且操作的过程比较复杂,不能实现自动调节。而且上述实用新型专利只能实现单方向或者两个方向的角度调节,却难以满足一些多方向角度调节的要求。The Chinese utility model patent with the application number 201410053166.X discloses an angle adjuster, which adopts a manual adjustment method, and the angle can be adjusted conveniently without dismantling any tooling; the Chinese utility model patent with the application number 201110455858.3 discloses An angle adjustment device is installed, and the dial on the gear plate is used to manually adjust the angle to judge the rotation angle of the engine fuel control throttle; the application number is 201310367115.X Chinese utility model patent discloses an angle adjustment system for slicers, which can be used in Precise angular adjustment of the microtome table in two directions. However, the above-mentioned utility model patents all adopt a manual adjustment method, resulting in low angle adjustment accuracy, and the operation process is relatively complicated, and automatic adjustment cannot be realized. Moreover, the above-mentioned utility model patents can only realize angle adjustment in one direction or two directions, but it is difficult to meet the requirements of some multi-directional angle adjustments.
针对上述不足,需要设计和开发一种高精度角度自动调节平台,能够补足上述各个缺点。In view of the above shortcomings, it is necessary to design and develop a high-precision angle automatic adjustment platform, which can make up for the above-mentioned shortcomings.
实用新型内容Utility model content
本实用新型的目的在于解决现有的角度调节装置必须手动调节、调节精度不高,操作过程复杂的问题,提供一种高精度角度自动调节平台,可以自动、精确地调节多个方向的角度。The purpose of the utility model is to solve the problem that the existing angle adjustment device must be manually adjusted, the adjustment accuracy is not high, and the operation process is complicated, and to provide a high-precision angle automatic adjustment platform, which can automatically and accurately adjust the angles in multiple directions.
本实用新型通过以下技术方案来实现上述目的:一种高精度角度自动调节平台,其特征在于包括下底板、上底板、平台、第一支链、第二支链,所述上底板通过多根支撑轴固定在下底板上,所述下底板底部固定有多个支撑脚,所述第一支链和第二支链的固定端连接上底板,第一支链和第二支链的输出端连接平台,所述第一支链设置有两条,第二支链设置有一条;The utility model achieves the above object through the following technical solutions: a high-precision angle automatic adjustment platform, which is characterized in that it includes a lower base plate, an upper base plate, a platform, a first branch chain, and a second branch chain. The support shaft is fixed on the lower base plate, and a plurality of support feet are fixed on the bottom of the lower base plate, the fixed ends of the first branch chain and the second branch chain are connected to the upper base plate, and the output ends of the first branch chain and the second branch chain are connected platform, the first branch chain is provided with two, and the second branch chain is provided with one;
所述第一支链包括第一电机、第一联轴器、第一丝杠、第一丝杠螺母、第一固定支架、第一移动支架和第一连杆;所述第一电机通过螺栓固定连接在上底板上,且第一电机的输出端通过第一联轴器连接第一丝杠;所述第一丝杠的一端连接第一联轴器,另一端连接第一支撑轴承;所述第一固定支架底端通过螺栓固定连接在上底板上;所述第一支撑轴承内嵌在第一固定支架的上端槽内;所述第一移动支架一端通过螺栓与第一丝杠螺母固定连接,第一移动支架的另一端连接有连接架;所述连接架的底端通过螺栓固定连接在第一移动支架上,连接架的轴端通过移动端连接件连接第一连杆的一端;所述移动端连接件包括移动端上接件、移动端中间件和移动端下接件;所述移动端上接件的一端与第一连杆的轴端固定连接,移动端上接件的另一端与移动端中间件铰接;所述移动端下接件的一端与移动端中间件铰接,移动端下接件的另一端和第一连杆的一端通过紧固螺钉固定连接,所述移动端上接件和移动端下接件与移动端中间件之间的铰接轴方向相互垂直;所述第一连杆的另一端通过平台连接件连接平台;所述平台连接件包括平台上接件、平台中间件和平台下接件;所述平台上接件的一端通过紧固螺钉连接第一连杆的一端,平台上接件的另一端孔与平台中间件铰接;所述平台下接件的一端孔与移动端中间件铰接,平台下接件的另一端通过紧固螺钉和固定在平台上的轴连接,所述平台上接件和平台下接件与平台中接件之间的铰接轴方向相互垂直。The first branch chain includes a first motor, a first shaft coupling, a first lead screw, a first lead screw nut, a first fixed bracket, a first movable bracket and a first connecting rod; the first motor passes through a bolt It is fixedly connected to the upper base plate, and the output end of the first motor is connected to the first screw through the first coupling; one end of the first screw is connected to the first coupling, and the other end is connected to the first support bearing; The bottom end of the first fixed bracket is fixedly connected to the upper base plate by bolts; the first support bearing is embedded in the upper end groove of the first fixed bracket; one end of the first mobile bracket is fixed to the first lead screw nut by bolts Connected, the other end of the first mobile bracket is connected with a connecting frame; the bottom end of the connecting frame is fixedly connected to the first mobile bracket by bolts, and the shaft end of the connecting frame is connected to one end of the first connecting rod through a moving end connector; The moving end connector includes a moving end upper connecting piece, a moving end middle piece and a moving end lower connecting piece; one end of the moving end upper connecting piece is fixedly connected to the shaft end of the first connecting rod, and the moving end upper connecting piece The other end is hinged with the middle piece of the mobile end; one end of the lower joint of the mobile end is hinged with the middle piece of the mobile end, and the other end of the lower joint of the mobile end is fixedly connected with one end of the first connecting rod by a fastening screw. The direction of the hinge axis between the upper end joint, the lower joint of the mobile end and the intermediate piece of the mobile end is perpendicular to each other; the other end of the first connecting rod is connected to the platform through a platform connector; the platform connector includes a platform upper joint , platform middle piece and platform lower joint; one end of the platform upper joint is connected to one end of the first connecting rod by a fastening screw, and the other end hole of the platform upper joint is hinged with the platform middle piece; the platform lower joint One end of the hole is hinged to the middle part of the mobile end, and the other end of the platform lower joint is connected to the shaft fixed on the platform through fastening screws. The axis directions are perpendicular to each other.
所述第二支链包括第二电机、第二联轴器、第二丝杠、第二丝杠螺母、第二固定支架、第二移动支架、第三电机、第三联轴器和第二连杆;所述第二电机通过螺栓固定连接在上底板上,且第二电机的输出端通过第二联轴器连接第二丝杠;所述第二固定支架底端通过螺栓固定连接在上底板上;所述第二丝杠的一端连接第二联轴器,另一端连接第二支撑轴承;所述第二支撑轴承内嵌在第二固定支架的上端槽内;所述第二移动支架与第二丝杠螺母通过螺栓固定连接,所述电机支架通过螺栓固定连接在第二移动支架上;所述第三电机固定在电机支架的内侧,且第三电机的输出端通过第三联轴器连接第二连杆;所述第二连杆的一端连接第三电机,另一端通过平台连接件连接平台。The second branch chain includes a second motor, a second coupling, a second screw, a second screw nut, a second fixed bracket, a second moving bracket, a third motor, a third coupling and a second connecting rod; the second motor is fixedly connected to the upper base plate through bolts, and the output end of the second motor is connected to the second lead screw through a second coupling; the bottom end of the second fixing bracket is fixedly connected to the upper base plate through bolts On the bottom plate; one end of the second lead screw is connected to the second coupling, and the other end is connected to the second support bearing; the second support bearing is embedded in the upper end groove of the second fixed bracket; the second mobile bracket It is fixedly connected with the second lead screw nut by bolts, and the motor bracket is fixedly connected on the second mobile bracket by bolts; the third motor is fixed on the inner side of the motor bracket, and the output end of the third motor is passed through the third coupling The device is connected to the second connecting rod; one end of the second connecting rod is connected to the third motor, and the other end is connected to the platform through the platform connecting piece.
进一步的,所述上底板和下底板都设置有三个均匀分布的通孔,且支撑轴设置有三根,支撑轴两端设置有螺纹,支撑轴的一端穿过上底板上的通孔并通过螺母固定;所述支撑轴另一端穿过下底板上的通孔并通过螺母固定;所述下底板还固定有三个支撑脚。Further, the upper base plate and the lower base plate are provided with three evenly distributed through holes, and there are three support shafts, the two ends of the support shafts are provided with threads, and one end of the support shaft passes through the through hole on the upper base plate and passes through the nut fixed; the other end of the support shaft passes through the through hole on the lower base plate and is fixed by a nut; the lower base plate is also fixed with three supporting feet.
进一步的,所述支撑脚的轴端设置有螺纹,所述下底板上设有与所述支撑脚的螺纹相配合的安装孔,支撑脚的轴端穿过下底板上的安装孔,下底板的上端面设有与支撑脚连接的调节螺母。Further, the shaft ends of the supporting legs are provided with threads, and the lower bottom plate is provided with mounting holes matching the threads of the supporting legs, and the shaft ends of the supporting legs pass through the mounting holes on the lower bottom plate, and the lower bottom plate The upper end surface is provided with the adjusting nut connected with the supporting foot.
进一步的,还包括X方向水平尺和Y方向水平尺,所述X方向水平尺和Y方向水平尺设置在下底板的上端面上,X方向水平尺和Y方向水平尺相互之间呈垂直分布。Further, it also includes an X-direction level and a Y-direction level, the X-direction level and the Y-direction level are arranged on the upper end surface of the lower base plate, and the X-direction level and the Y-direction level are vertically distributed to each other.
本实用新型的控制系统,PLC控制器、四个伺服驱动器、三个伺服电机和四个编码器;四个伺服驱动器分别为第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器;三个伺服电机分别为第一电机、第二电机和第三电机;四个编码器分别为第一编码器、第二编码器、第三编码器和第四编码器;所述控制器的输出端分别与第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器的输入端并联连接;所述第一伺服驱动器的输出端与第一电机的输入端连接;所述第一编码器的一端与第一电机连接,另一端与第一伺服驱动器连接;所述第二伺服驱动器的输出端与另一个第一电机的输入端连接;所述第二编码器的一端与第一电机连接,另一端与第二伺服驱动器连接;所述第三伺服驱动器的输出端与第二电机的输入端连接;所述第三编码器的一端与第二电机连接,另一端与第三伺服驱动器连接。所述第四伺服驱动器的输出端与第三电机的输入端连接;所述第四编码器的一端与第三电机连接,另一端与第四伺服驱动器连接;所述水平传感器的输出端与控制器相连接。The control system of the present utility model, PLC controller, four servo drivers, three servo motors and four encoders; the four servo drivers are respectively the first servo driver, the second servo driver, the third servo driver and the fourth servo driver Driver; three servo motors are respectively the first motor, the second motor and the third motor; the four encoders are respectively the first encoder, the second encoder, the third encoder and the fourth encoder; the controller The output terminals of the first servo driver, the second servo driver, the third servo driver and the input terminals of the fourth servo driver are respectively connected in parallel; the output terminal of the first servo driver is connected with the input terminal of the first motor; the One end of the first encoder is connected to the first motor, and the other end is connected to the first servo driver; the output end of the second servo driver is connected to the input end of another first motor; one end of the second encoder is connected to the first motor. The first motor is connected, and the other end is connected with the second servo driver; the output end of the third servo driver is connected with the input end of the second motor; one end of the third encoder is connected with the second motor, and the other end is connected with the second motor. Three servo drives are connected. The output end of the fourth servo driver is connected to the input end of the third motor; one end of the fourth encoder is connected to the third motor, and the other end is connected to the fourth servo driver; the output end of the level sensor is connected to the control connected to the device.
所述控制器能够根据设定角度值,通过算法运算得出相应的第一电机、第二电机和第三电机的转角,之后根据电机转角运算出相应的脉冲数和脉冲频率;所述第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器接收控制器发出的脉冲信号,分别控制第一电机、第二电机和第三电机运行;所述编码器采集电机的转角和转速信息,并把采集的信息输送给伺服驱动器,伺服驱动器通过对比初始信息和反馈信息,从而调整相应电机的转速和转角,确保电机达到设定的转速和转角。所述平台上的水平传感器监测平台的转角,并把测量值传送给控制器,控制器对比测量值和设定值是否一致,若不一致则调整相应的电机转角,从而使平台精确达到设定的角度。The controller can obtain the corresponding rotation angles of the first motor, the second motor and the third motor through algorithm calculation according to the set angle value, and then calculate the corresponding pulse number and pulse frequency according to the motor rotation angle; the first The servo driver, the second servo driver, the third servo driver and the fourth servo driver receive the pulse signal sent by the controller to respectively control the operation of the first motor, the second motor and the third motor; the encoder collects the rotation angle and the rotational speed of the motor information, and transmit the collected information to the servo drive, and the servo drive adjusts the speed and rotation angle of the corresponding motor by comparing the initial information with the feedback information, so as to ensure that the motor reaches the set speed and rotation angle. The horizontal sensor on the platform monitors the rotation angle of the platform, and transmits the measured value to the controller. The controller compares whether the measured value is consistent with the set value, and if not, adjusts the corresponding motor rotation angle, so that the platform can accurately reach the set value. angle.
本实用新型的工作过程如下:根据下底板上的X方形水平尺和Y方向水平尺示数,通过调整调节螺母使得下底板达到水平状态。输出设定的角度值,控制器根据角度值控制第一电机、第二电机和第三电机运转。当两条第一支链的第一电机和第二支链的第二电机不动,第三电机运动,平台以第二支链为轴心作旋转运动;第三电机不动,两条第一支链的第一电机和第二支链的第二电机同步运动,实现平台的直线移动以及空间两自由度的旋转。通过第一电机、第二电机和第三电机的运动,从而使得平台达到相应的角度。同时平台上的水平传感器实时监测平台的角度,并反馈给控制器。控制器不断矫正电机的转角,使得平台的实际角度达到设定值。The working process of the present utility model is as follows: according to the indication of the X square level ruler and the Y direction level ruler on the lower base plate, the lower base plate is made to reach a horizontal state by adjusting the adjusting nut. The set angle value is output, and the controller controls the operation of the first motor, the second motor and the third motor according to the angle value. When the first motor of the two first branch chains and the second motor of the second branch chain do not move, the third motor moves, and the platform rotates around the second branch chain; the third motor does not move, and the two second branch chains move. The first motor of one chain and the second motor of the second branch move synchronously to realize the linear movement of the platform and the rotation of two degrees of freedom in space. Through the movement of the first motor, the second motor and the third motor, the platform reaches a corresponding angle. At the same time, the level sensor on the platform monitors the angle of the platform in real time and feeds back to the controller. The controller continuously corrects the rotation angle of the motor so that the actual angle of the platform reaches the set value.
进一步的,所述第二电机与第三电机的输出轴同轴心,且第一电机和第二电机为同种电机。Further, the output shafts of the second motor and the third motor are coaxial, and the first motor and the second motor are of the same type.
进一步的,所述两个第一支链和一个第二支链连接上底板和平台,且两个第一支链和一个第二支链与底板和平台的连接位置均呈等边三角形分布;所述第一支链和第二支链的轴线与上底板平面的夹角为80度。Further, the two first branch chains and one second branch chain are connected to the upper bottom plate and the platform, and the connection positions of the two first branch chains and one second branch chain to the bottom plate and the platform are distributed in an equilateral triangle; The included angle between the axes of the first branch chain and the second branch chain and the plane of the upper bottom plate is 80 degrees.
进一步的,所述第一固定支架的内部两侧设置有两个第一导轨,且第一导轨上的第一滑块通过螺栓固定连接在第一丝杠螺母的两侧。Further, two first guide rails are provided on both sides inside the first fixing bracket, and the first slider on the first guide rails is fixedly connected to both sides of the first lead screw nut by bolts.
进一步的,所述第二固定支架的内部两侧设置有两个第二导轨,且第二导轨上的第二滑块通过螺栓固定连接在第二丝杠螺母的两侧。Further, two second guide rails are provided on both sides inside the second fixing bracket, and the second sliders on the second guide rails are fixedly connected to both sides of the second lead screw nut by bolts.
进一步的,所述平台的下端面中间位置设置有水平传感器,且通过螺栓连接固定。Further, a horizontal sensor is provided at the middle position of the lower end surface of the platform, and is fixed by bolt connection.
进一步的,两个第一电机的输出轴端设置分别有第一编码器和第二编码器,第二电机和第三电机的输出轴端分别设置有第三编码器和第四编码器。Further, the output shaft ends of the two first motors are respectively provided with a first encoder and a second encoder, and the output shaft ends of the second motor and the third motor are respectively provided with a third encoder and a fourth encoder.
与现有的技术相比,本实用新型的有益效果是:本实用新型采用四个电机作为动力源,同时利用水平传感器检测平台的角度,采用闭环控制系统确保平台运动的准确性,从而能够精确地对空间多方向的角度进行自动调节。本实用新型采用对称结构设计,运动灵活,承载能力强,具有结构简单紧凑,设计合理,加工和装配工艺良好的优点。Compared with the existing technology, the beneficial effect of the utility model is: the utility model adopts four motors as the power source, and uses the level sensor to detect the angle of the platform at the same time, and adopts the closed-loop control system to ensure the accuracy of the platform movement, thereby being able to accurately Automatically adjust the angles of multiple directions in space. The utility model adopts symmetrical structure design, flexible movement, strong bearing capacity, simple and compact structure, reasonable design, and good processing and assembly technology.
附图说明Description of drawings
图1是本实用新型一种高精度角度自动调节平台的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a high-precision angle automatic adjustment platform of the present invention.
图2是本发明上底板和下底板的连接结构示意图。Fig. 2 is a schematic diagram of the connection structure of the upper base plate and the lower base plate of the present invention.
图3是本发明第一支链的结构示意图。Fig. 3 is a schematic diagram of the structure of the first branch chain of the present invention.
图4是本实用新型第二支链的结构示意图。Fig. 4 is a schematic structural diagram of the second branch chain of the present invention.
图5是本实用新型平台的局部结构图。Fig. 5 is a partial structural diagram of the platform of the present invention.
图6是本实用新型控制系统的流程示意图。Fig. 6 is a schematic flow chart of the control system of the present invention.
图中,1-支撑脚、2-下底板、3-支撑轴、4-上底板、5-第一固定支架、6-第一移动支架、7-连接架、8-移动端下接件、9-移动端上接件、10-第一连杆、11-平台、12-平台上接件、13-平台下接件、14-第二连杆、15-第三联轴器、16-第三电机、17-电机支架、18-第二移动支架、19-第二丝杠、20-第二联轴器、21-第二电机、22-第一电机、23-调节螺母、24-X方向水平尺、25-Y方向水平尺、26-平台中间件、27-第二固定支架、28-第二导轨、29-第二滑块、30-第二丝杠螺母、31-第二支撑轴承、32-移动端中间件、33-第一支撑轴承、34-第一滑块、35-第一丝杠螺母、36-第一联轴器、37-第一丝杠、38-水平传感器。In the figure, 1-support foot, 2-lower base plate, 3-support shaft, 4-upper base plate, 5-first fixed bracket, 6-first mobile bracket, 7-connecting frame, 8-movable end lower connector, 9-Moving end upper connector, 10-First connecting rod, 11-Platform, 12-Platform upper connector, 13-Platform lower connector, 14-Second connecting rod, 15-Third coupling, 16- The third motor, 17-motor bracket, 18-the second mobile bracket, 19-the second screw, 20-the second shaft coupling, 21-the second motor, 22-the first motor, 23-adjusting nut, 24- Level ruler in X direction, 25-level ruler in Y direction, 26-platform middle piece, 27-second fixed bracket, 28-second guide rail, 29-second slider, 30-second screw nut, 31-second Support bearing, 32-moving end middleware, 33-first support bearing, 34-first slider, 35-first screw nut, 36-first coupling, 37-first screw, 38-horizontal sensor.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1~6所示,一种高精度角度自动调节平台,包括下底板2、上底板4、平台11、第一支链、第二支链,所述上底板4通过多根支撑轴3固定在下底板2上,所述下底板2底部固定有多个支撑脚1,所述第一支链和第二支链的固定端连接上底板4,第一支链和第二支链的输出端连接平台11,所述第一支链设置有两条,第二支链设置有一条。As shown in Figures 1 to 6, a high-precision angle automatic adjustment platform includes a lower base plate 2, an upper base plate 4, a platform 11, a first branch chain, and a second branch chain. The upper base plate 4 passes through multiple support shafts 3 Fixed on the lower bottom plate 2, the bottom of the lower bottom plate 2 is fixed with a plurality of supporting feet 1, the fixed ends of the first branch chain and the second branch chain are connected to the upper bottom plate 4, the output of the first branch chain and the second branch chain The ends are connected to the platform 11, two first branch chains are provided, and one second branch chain is provided.
所述第一支链包括第一电机22、第一联轴器36、第一丝杠37、第一丝杠螺母35、第一固定支架5、第一移动支架6和第一连杆10;所述第一电机22通过螺栓固定连接在上底板4上,且第一电机22的输出端通过第一联轴器36连接第一丝杠37;所述第一丝杠37的一端连接第一联轴器36,另一端连接第一支撑轴承33;所述第一固定支架5底端通过螺栓固定连接在上底板4上;所述第一支撑轴承33内嵌在第一固定支架5的上端槽内;所述第一移动支架6一端通过螺栓与第一丝杠螺母35固定连接,第一移动支架6的另一端连接有连接架7;所述连接架7的底端通过螺栓固定连接在第一移动支架6上,连接架7的轴端通过移动端连接件连接第一连杆10的一端;所述移动端连接件包括移动端上接件9、移动端中间件32和移动端下接件8;所述移动端上接件9的一端与第一连杆10的轴端固定连接,移动端上接件9的另一端与移动端中间件32铰接;所述移动端下接件8的一端与移动端中间件32铰接,移动端下接件8的另一端和第一连杆10的一端通过紧固螺钉固定连接,所述移动端上接件9和移动端下接件8与移动端中间件32之间的铰接轴方向相互垂直;所述第一连杆10的另一端通过平台连接件连接平台11;所述平台连接件包括平台上接件12、平台中间件26和平台下接件13;所述平台上接件12的一端通过紧固螺钉连接第一连杆10的一端,平台上接件12的另一端孔与平台中间件26铰接;所述平台下接件13的一端孔与移动端中间件32铰接,平台下接件13的另一端通过紧固螺钉和固定在平台11上的轴连接,所述平台上接件12和平台下接件13与平台11中接件之间的铰接轴方向相互垂直。The first branch chain includes a first motor 22, a first coupling 36, a first lead screw 37, a first lead screw nut 35, a first fixed bracket 5, a first movable bracket 6 and a first connecting rod 10; The first motor 22 is fixedly connected to the upper base plate 4 by bolts, and the output end of the first motor 22 is connected to the first lead screw 37 through the first coupling 36; one end of the first lead screw 37 is connected to the first Coupling 36, the other end of which is connected to the first support bearing 33; the bottom end of the first fixed bracket 5 is fixedly connected to the upper base plate 4 by bolts; the first support bearing 33 is embedded in the upper end of the first fixed bracket 5 In the groove; one end of the first mobile bracket 6 is fixedly connected with the first lead screw nut 35 by a bolt, and the other end of the first mobile bracket 6 is connected with a connecting frame 7; the bottom end of the connecting frame 7 is fixedly connected to the On the first mobile bracket 6, the shaft end of the connecting frame 7 is connected to one end of the first connecting rod 10 through the mobile end connector; Connector 8; one end of the upper connector 9 on the moving end is fixedly connected to the shaft end of the first connecting rod 10, and the other end of the upper connector 9 on the moving end is hinged with the middle piece 32 on the moving end; the lower connector on the moving end One end of 8 is hinged with the middle part 32 of the moving end, and the other end of the lower connecting part 8 of the moving end is fixedly connected with one end of the first connecting rod 10 by a fastening screw. The direction of the hinge axis between the moving end middle piece 32 is perpendicular to each other; the other end of the first connecting rod 10 is connected to the platform 11 by a platform connector; the platform connector includes a platform upper connector 12, a platform middle piece 26 and Platform lower connector 13; one end of the platform upper connector 12 is connected to one end of the first connecting rod 10 by a fastening screw, and the other end hole of the platform upper connector 12 is hinged with the platform middle piece 26; the platform lower connector One end hole of 13 is hinged with the middle piece 32 of the moving end, and the other end of the platform lower joint 13 is connected with the shaft fixed on the platform 11 by fastening screws, and the upper joint 12 of the platform and the lower joint 13 of the platform are connected with the platform 11 The directions of the hinge axes between the connecting pieces are perpendicular to each other.
所述第二支链包括第二电机21、第二联轴器20、第二丝杠19、第二丝杠螺母30、第二固定支架27、第二移动支架18、第三电机16、第三联轴器15和第二连杆14;所述第二电机21通过螺栓固定连接在上底板4上,且第二电机21的输出端通过第二联轴器20连接第二丝杠19;所述第二固定支架27底端通过螺栓固定连接在上底板4上;所述第二丝杠19的一端连接第二联轴器20,另一端连接第二支撑轴承31;所述第二支撑轴承31内嵌在第二固定支架27的上端槽内;所述第二移动支架18与第二丝杠螺母30通过螺栓固定连接,所述电机支架17通过螺栓固定连接在第二移动支架18上;所述第三电机16固定在电机支架17的内侧,且第三电机16的输出端通过第三联轴器15连接第二连杆14;所述第二连杆14的一端连接第三电机16,另一端通过平台连接件连接平台11。The second branch chain includes a second motor 21, a second shaft coupling 20, a second leading screw 19, a second leading screw nut 30, a second fixed bracket 27, a second moving bracket 18, a third motor 16, a second Three couplings 15 and the second connecting rod 14; the second motor 21 is fixedly connected to the upper base plate 4 by bolts, and the output end of the second motor 21 is connected to the second lead screw 19 through the second coupling 20; The bottom end of the second fixing bracket 27 is fixedly connected to the upper base plate 4 by bolts; one end of the second lead screw 19 is connected to the second coupling 20, and the other end is connected to the second support bearing 31; the second support The bearing 31 is embedded in the upper end groove of the second fixed bracket 27; the second moving bracket 18 is fixedly connected to the second lead screw nut 30 by bolts, and the motor bracket 17 is fixedly connected to the second moving bracket 18 by bolts The third motor 16 is fixed on the inside of the motor bracket 17, and the output end of the third motor 16 is connected to the second connecting rod 14 through the third coupling 15; one end of the second connecting rod 14 is connected to the third motor 16. The other end is connected to the platform 11 through a platform connector.
所述上底板4和下底板2都设置有三个均匀分布的通孔,且支撑轴3设置有三根,支撑轴3两端设置有螺纹,支撑轴3的一端穿过上底板4上的通孔并通过螺母固定;所述支撑轴3另一端穿过下底板2上的通孔并通过螺母固定;所述下底板2还固定有三个支撑脚1。The upper base plate 4 and the lower base plate 2 are all provided with three evenly distributed through holes, and the support shaft 3 is provided with three, the two ends of the support shaft 3 are provided with threads, and one end of the support shaft 3 passes through the through holes on the upper base plate 4 and fixed by nuts; the other end of the support shaft 3 passes through the through hole on the lower bottom plate 2 and is fixed by nuts; the lower bottom plate 2 is also fixed with three support feet 1 .
所述支撑脚1的轴端设置有螺纹,所述下底板2上设有与所述支撑脚1的螺纹相配合的安装孔,支撑脚1的轴端穿过下底板2上的安装孔,下底板2的上端面设有与支撑脚1连接的调节螺母23。The shaft end of the support foot 1 is provided with threads, and the lower base plate 2 is provided with a mounting hole matched with the thread of the support foot 1, and the shaft end of the support leg 1 passes through the mounting hole on the lower base plate 2, An adjusting nut 23 connected with the support leg 1 is provided on the upper end surface of the lower bottom plate 2 .
还包括X方向水平尺24和Y方向水平尺25,所述X方向水平尺24和Y方向水平尺25设置在下底板2的上端面上,X方向水平尺24和Y方向水平尺25相互之间呈垂直分布。Also include X direction level bar 24 and Y direction level bar 25, described X direction level bar 24 and Y direction level bar 25 are arranged on the upper end surface of lower base plate 2, X direction level bar 24 and Y direction level bar 25 mutual distributed vertically.
所述第二电机21与第三电机16的输出轴同轴心,且第一电机22和第二电机21为同种电机。The output shafts of the second motor 21 and the third motor 16 are coaxial, and the first motor 22 and the second motor 21 are of the same type.
所述两个第一支链和一个第二支链连接上底板4和平台11,且两个第一支链和一个第二支链与底板4和平台11的连接位置均呈等边三角形分布;所述第一支链和第二支链的轴线与上底板平面的夹角为80度。The two first branch chains and one second branch chain are connected to the upper bottom plate 4 and the platform 11, and the connection positions of the two first branch chains and one second branch chain to the bottom plate 4 and the platform 11 are distributed in an equilateral triangle ; The included angle between the axes of the first branch chain and the second branch chain and the plane of the upper bottom plate is 80 degrees.
所述第一固定支架5的内部两侧设置有两个第一导轨,且第一导轨上的第一滑块34通过螺栓固定连接在第一丝杠螺母35的两侧。Two first guide rails are arranged on both sides inside the first fixing bracket 5 , and the first slider 34 on the first guide rails is fixedly connected to both sides of the first lead screw nut 35 by bolts.
所述第二固定支架27的内部两侧设置有两个第二导轨28,且第二导轨28上的第二滑块29通过螺栓固定连接在第二丝杠螺母30的两侧。Two second guide rails 28 are arranged on both sides inside the second fixing bracket 27 , and the second sliding blocks 29 on the second guide rails 28 are fixedly connected to both sides of the second lead screw nut 30 by bolts.
所述平台11的下端面中间位置设置有水平传感器38,且通过螺栓连接固定。A horizontal sensor 38 is provided at the middle position of the lower end surface of the platform 11 and is fixed by bolts.
两个第一电机22的输出轴端设置分别有第一编码器和第二编码器,第二电机21和第三电机16的输出轴端分别设置有第三编码器和第四编码器。The output shaft ends of the two first motors 22 are respectively provided with a first encoder and the second encoder, and the output shaft ends of the second motor 21 and the third motor 16 are respectively provided with a third encoder and a fourth encoder.
本实用新型的控制系统,PLC控制器、四个伺服驱动器、三个伺服电机和四个编码器;四个伺服驱动器分别为第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器;三个伺服电机分别为第一电机、第二电机和第三电机;四个编码器分别为第一编码器、第二编码器、第三编码器和第四编码器;所述控制器的输出端分别与第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器的输入端并联连接;所述第一伺服驱动器的输出端与第一电机的输入端连接;所述第一编码器的一端与第一电机连接,另一端与第一伺服驱动器连接;所述第二伺服驱动器的输出端与另一个第一电机的输入端连接;所述第二编码器的一端与第一电机连接,另一端与第二伺服驱动器连接;所述第三伺服驱动器的输出端与第二电机的输入端连接;所述第三编码器的一端与第二电机连接,另一端与第三伺服驱动器连接。所述第四伺服驱动器的输出端与第三电机的输入端连接;所述第四编码器的一端与第三电机连接,另一端与第四伺服驱动器连接;所述水平传感器的输出端与控制器相连接。The control system of the present utility model, PLC controller, four servo drivers, three servo motors and four encoders; the four servo drivers are respectively the first servo driver, the second servo driver, the third servo driver and the fourth servo driver Driver; three servo motors are respectively the first motor, the second motor and the third motor; the four encoders are respectively the first encoder, the second encoder, the third encoder and the fourth encoder; the controller The output terminals of the first servo driver, the second servo driver, the third servo driver and the input terminals of the fourth servo driver are respectively connected in parallel; the output terminal of the first servo driver is connected with the input terminal of the first motor; the One end of the first encoder is connected to the first motor, and the other end is connected to the first servo driver; the output end of the second servo driver is connected to the input end of another first motor; one end of the second encoder is connected to the first motor. The first motor is connected, and the other end is connected with the second servo driver; the output end of the third servo driver is connected with the input end of the second motor; one end of the third encoder is connected with the second motor, and the other end is connected with the second motor. Three servo drives are connected. The output end of the fourth servo driver is connected to the input end of the third motor; one end of the fourth encoder is connected to the third motor, and the other end is connected to the fourth servo driver; the output end of the level sensor is connected to the control connected to the device.
控制器能够根据设定角度值,通过算法运算得出相应的第一电机、第二电机和第三电机的转角,之后根据电机转角运算出相应的脉冲数和脉冲频率;所述第一伺服驱动器、第二伺服驱动器、第三伺服驱动器和第四伺服驱动器接收控制器发出的脉冲信号,分别控制第一电机、第二电机和第三电机运行;所述编码器采集电机的转角和转速信息,并把采集的信息输送给伺服驱动器,伺服驱动器通过对比初始信息和反馈信息,从而调整相应电机的转速和转角,确保电机达到设定的转速和转角。所述平台上的水平传感器监测平台的转角,并把测量值传送给控制器,控制器对比测量值和设定值是否一致,若不一致则调整相应的电机转角,从而使平台精确达到设定的角度。The controller can obtain the corresponding rotation angles of the first motor, the second motor and the third motor through algorithm calculation according to the set angle value, and then calculate the corresponding pulse number and pulse frequency according to the motor rotation angle; the first servo driver , the second servo driver, the third servo driver and the fourth servo driver receive the pulse signal sent by the controller to respectively control the operation of the first motor, the second motor and the third motor; the encoder collects the rotation angle and speed information of the motor, And the collected information is sent to the servo driver. The servo driver adjusts the speed and rotation angle of the corresponding motor by comparing the initial information and the feedback information to ensure that the motor reaches the set speed and rotation angle. The horizontal sensor on the platform monitors the rotation angle of the platform, and transmits the measured value to the controller. The controller compares whether the measured value is consistent with the set value, and if not, adjusts the corresponding motor rotation angle, so that the platform can accurately reach the set value. angle.
本实用新型的工作过程如下:根据下底板上的X方形水平尺24和Y方向水平尺25示数,通过调整调节螺母23使得下底板2达到水平状态。输出设定的角度值,控制器根据角度值控制第一电机22、第二电机21和第三电机16运转。当两条第一支链的第一电机22和第二支链的第二电机21不动,第三电机16运动,平台11以第二支链为轴心作旋转运动;第三电机16不动,两条第一支链的第一电机22和第二支链的第二电机21同步运动,实现平台11的直线移动以及空间两自由度的旋转。通过第一电机22、第二电机21和第三电机16的运动,从而使得平台11达到相应的角度。同时平台11上的水平传感器38实时监测平台11的角度,并反馈给控制器。控制器不断矫正电机的转角,使得平台11的实际角度达到设定值。The working process of the present utility model is as follows: according to the X square level ruler 24 and the Y direction level ruler 25 indications on the lower base plate, make the lower base plate 2 reach a horizontal state by adjusting the adjusting nut 23. The set angle value is output, and the controller controls the operation of the first motor 22 , the second motor 21 and the third motor 16 according to the angle value. When the first motor 22 of the two first branch chains and the second motor 21 of the second branch chain do not move, the third motor 16 moves, and the platform 11 rotates with the second branch chain as the axis; the third motor 16 does not The first motor 22 of the two first branch chains and the second motor 21 of the second branch chain move synchronously to realize the linear movement of the platform 11 and the rotation of two degrees of freedom in space. Through the movement of the first motor 22 , the second motor 21 and the third motor 16 , the platform 11 reaches a corresponding angle. Simultaneously, the horizontal sensor 38 on the platform 11 monitors the angle of the platform 11 in real time, and feeds back to the controller. The controller continuously corrects the rotation angle of the motor so that the actual angle of the platform 11 reaches the set value.
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
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Cited By (3)
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CN106940552A (en) * | 2016-11-22 | 2017-07-11 | 浙江工业大学 | A kind of High-precision angle automatically adjusts platform |
CN107963187A (en) * | 2017-12-19 | 2018-04-27 | 浙江工业大学 | A kind of flexible adaptive dynamic balancer |
CN115042510A (en) * | 2022-07-25 | 2022-09-13 | 丰县通亚电子科技有限公司 | Thermal transfer printing machine for producing electric vehicle plastic parts |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106940552A (en) * | 2016-11-22 | 2017-07-11 | 浙江工业大学 | A kind of High-precision angle automatically adjusts platform |
CN107963187A (en) * | 2017-12-19 | 2018-04-27 | 浙江工业大学 | A kind of flexible adaptive dynamic balancer |
CN107963187B (en) * | 2017-12-19 | 2024-01-30 | 浙江工业大学 | Flexible self-adaptive dynamic balancing device |
CN115042510A (en) * | 2022-07-25 | 2022-09-13 | 丰县通亚电子科技有限公司 | Thermal transfer printing machine for producing electric vehicle plastic parts |
CN115042510B (en) * | 2022-07-25 | 2023-08-08 | 丰县通亚电子科技有限公司 | Thermal transfer printer for producing plastic parts of electric vehicles |
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