CN114163108B - Intelligent glass flange device - Google Patents
Intelligent glass flange device Download PDFInfo
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- CN114163108B CN114163108B CN202111473812.4A CN202111473812A CN114163108B CN 114163108 B CN114163108 B CN 114163108B CN 202111473812 A CN202111473812 A CN 202111473812A CN 114163108 B CN114163108 B CN 114163108B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
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Abstract
The invention discloses an intelligent glass flange device, and relates to the technical field of float glass production; comprises a frame, a rotating unit, a lifting unit, a walking driving unit, a flange unit and a controller; the frame is positioned outside the tin bath, the rotating unit is fixed on the frame, the flange unit is fixed at the bottom of the walking unit, and the rotating unit, the lifting unit and the walking driving unit drive the flange unit to rotate on the horizontal plane, lift in the vertical direction and move in the horizontal transverse direction through the walking unit respectively; the controller is in communication connection with encoders of the rotating unit, the lifting unit and the walking driving unit and the board edge detection device, and the encoders and the controller are respectively connected with driving motors of the rotating unit, the lifting unit and the walking driving unit; the invention provides an intelligent glass flange device capable of automatically and accurately controlling the flange component to push a glass plate at a plurality of angles.
Description
Technical Field
The invention relates to the technical field of float glass production, in particular to an intelligent glass flange device.
Background
In the technical field of float glass production, when the glass quality requirement is high, the requirement on the production process of the whole line glass is high, and because of the transverse temperature difference in a tin bath and different tin liquid flow rates in all parts, left and right deviation easily occurs in the forward moving process of a glass plate, the qualification rate of the original plate width of the glass plate and the running stability of the glass are affected, and serious accidents such as edge adhering of the glass plate are easily caused; in order to adjust the running stability of the glass plate in the wide and narrow sections of the tin bath, a flange device is generally used;
in the prior art, the conventional flange device is not high in operation accuracy, people are required to pay attention all the time in the production process, the degree of automation is not high, the control is inaccurate, and real-time follow-up cannot be realized; and when glass with different plate thicknesses or tin liquid level changes are produced, the flange device in the prior art cannot automatically adjust the pressing position of the flange device, and the angle of the flange device acting on the glass cannot be flexibly adjusted.
The publication number CN203976608U discloses a tin bath edge stopper, which adjusts the advance and retreat amount and the height of a push rod by arranging a guide rail, a sliding block, a screw rod nut, a screw rod, a driving device, a first height adjusting bolt and a second height adjusting bolt, and also comprises a controller, and an operator can timely adjust the position of the push rod through the controller; however, the adjustment of the position of the pushing rod is limited to the advance and retreat amount and the height, the angle of the pushing rod cannot be adjusted by rotation, and the adjustment of the height of the pushing rod is not automatic and needs manual adjustment, so the tin bath flange device disclosed by the patent cannot intelligently and accurately adjust the position of glass.
Disclosure of Invention
The invention aims to solve the technical problem of providing an intelligent glass flange device capable of automatically and accurately controlling flange components to push glass plates at a plurality of angles.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention discloses an intelligent glass flange device which comprises a frame, a rotating unit, a lifting unit, a traveling driving unit, a flange unit and a controller, wherein the rotating unit is arranged on the frame; the frame is positioned outside the tin bath, the rotating unit is fixed on the frame, the flange unit is fixed at the bottom of the walking unit, the rotating unit drives the walking unit to rotate on a horizontal plane, the lifting unit drives the walking unit to lift in a vertical direction, the walking driving unit drives the walking unit to move in a horizontal transverse direction, and the walking unit drives the flange unit to rotate on the horizontal plane, lift in the vertical direction and move in the horizontal transverse direction; the controller is in communication connection with the rotary unit, the lifting unit, the encoder of the walking driving unit and the board edge detection device, and the encoder and the controller are respectively connected with the rotary unit, the lifting unit and the driving motor of the walking driving unit.
According to the invention, the flange unit is fixed under the travelling unit, and then the travelling unit drives the flange unit to rotate on a horizontal plane, lift in a vertical direction and move in a horizontal transverse direction through the rotating unit, the lifting unit and the travelling driving unit, so that the flange unit can push the glass plate at a plurality of angles; the plate edge detection device detects the position information of the glass plate, the controller in the flange device collects the detection signals of the plate edge detection device and controls the driving motors of the rotating unit, the lifting unit and the traveling driving unit to operate according to the detection signals, and then the controller can control the angle, the height and the feeding amount of the flange unit, meanwhile, an encoder connected with the driving motor can convert the motion state of the driving motor into an electric signal and feed the electric signal back to the controller, and the controller further precisely controls the motion of the driving motor according to the electric signal, so that the driving of the flange component to the glass plate is automatically and precisely controlled.
Preferably, the controller collects detection signals of the board edge detection device, controls the driving motor to move according to the detection signals, converts the movement condition of the driving motor into electric signals, feeds the electric signals back to the controller, and continuously adjusts the movement of the driving motor according to the electric signals.
Preferably, the rotation unit includes a rotation driving motor, a rotation encoder, a rotation gear, a rotation rack, a dial, and a rotation pointer; the rotary driving motor is fixedly connected with the frame, one end of the rotary driving motor is fixedly connected with the rotary gear coaxially, the other end of the rotary driving motor is fixedly connected with the rotary encoder coaxially, the rotary gear is meshed with the circular arc-shaped rotary rack, the dial is fixed on the rotary rack, and the rotary pointer is fixed on the rotary motor.
Preferably, the lifting unit comprises a supporting seat, a bracket component and a lifting component, wherein the supporting seat is fixed on the frame, the bracket component is rotationally connected with the supporting seat, the bracket component is fixedly connected with the rotary rack, and the lifting component is connected with the bracket component.
Preferably, the bracket assembly comprises an upper bracket, a fixed bracket, a first auxiliary bracket and a rotating bracket; the fixed bolster with the supporting seat rotates to be connected, the upper end of fixed bolster with upper bracket fixed connection, the lower extreme with the rotation support articulates, on the upper bracket with rotatory rack fixed connection, fixed mounting has under the upper bracket first auxiliary stand.
Preferably, the lifting assembly comprises a worm, a turbine shaft, a lifting driving motor, a lifting limiting rod, a lifting limiting sleeve, a lifting encoder and a sleeve; the lifting driving motor is fixed on the first auxiliary bracket, one axial end of the turbine shaft is fixed with an output shaft of the lifting driving motor, and the other axial end of the turbine shaft is coaxially connected with the lifting encoder; the turbine shaft is meshed with the worm, the lower end of the worm is hinged with the rotating bracket, and the upper end of the worm is connected with the upper bracket in a sliding manner; the sleeve is sleeved at the upper end of the worm and fixed with the upper bracket, a through hole is formed in the sleeve, and the lifting limiting rod is fixed on the upper bracket; the lifting limiting sleeve penetrates through the through hole, one end of the lifting limiting sleeve is fixed with the worm, the other end of the lifting limiting sleeve is fixed with the lifting limiting rod in a sliding mode, and the vertical length of the through hole is larger than the vertical thickness of the positioning sleeve.
Preferably, the walking driving unit comprises a walking base, a second auxiliary bracket, a control box body, a walking driving motor, a walking encoder, a coupler, a fixed seat, a bearing seat, a walking screw rod and a sliding rail; the walking base and the rotating support are respectively fixed with a bearing seat, a walking screw rod is spirally connected between the two bearing seats, the end part of the walking base is fixedly connected with a second auxiliary support, the control box body is fixed on the walking base, the walking driving motor is fixed under the walking base, one end of the walking driving motor is coaxially and fixedly connected with the walking encoder, and the other end of the walking driving motor is coaxially connected with the walking screw rod through the coupler; two fixing seats are respectively fixed below the rotating support and the walking base, the two fixing seats below the rotating support and the two fixing seats below the walking base are respectively in one-to-one correspondence, one sliding rail is respectively and fixedly arranged between the two fixing seats, the two sliding rails are parallel to the walking screw rod, and scale marks are marked on one sliding rail; the control box body is connected with the controller.
Preferably, the walking unit comprises a pressure sensor, a transmission rack, a walking limiting block, a sliding seat, a nut seat, a hanging frame, an elastic shaft, a hanging frame, a quick-dismantling pipe clamp and a walking pointer; two ends of the upper part of the transmission rack are respectively fixed with one walking limiting block in the moving direction of the walking unit; two sliding seats are respectively fixed at two ends of the transmission frame along the moving direction of the walking unit, and the two sliding seats at each end of the transmission frame are in sliding connection with the sliding rail; the nut seat is fixedly arranged below the transmission frame and is in spiral fit with the walking screw rod; the two ends of the hanging frame are fixedly provided with two elastic shafts which are parallel to each other along the moving direction of the walking unit, the two elastic shafts are respectively in sliding fit with the hanging frame, the two ends of the lower part of the hanging frame and the two ends of the lower part of the hanging frame are respectively fixed with the quick-release pipe clamps, and the quick-release pipe clamps are fixedly provided with the flange unit; the suspension bracket is also fixedly provided with a walking pointer, and the tip of the walking pointer points to the scale mark on the sliding rail; the pressure sensor is fixedly arranged on the hanging frame.
Preferably, the intelligent glass flange device further comprises a sealing support unit, wherein the sealing support unit comprises a sealing flange, a Harvard sealing piece, a flexible connecting piece, a Harvard spherical bearing and a tin bath edge seal; the tin bath edge seal is fixedly arranged on the tin bath, one end of the tin bath edge seal is positioned in the tin bath, and the other end of the tin bath edge seal is positioned outside the tin bath; the sealing flange is fixedly arranged at two ends of the flexible connecting piece respectively, one end of the flexible connecting piece and one end of the tin bath edge seal positioned outside the tin bath are fixed through the sealing flange, the Harvard sealing piece is arranged in the other end of the flexible connecting piece, and the Harvard spherical bearing is arranged between the sealing flange and the tin bath edge seal in the flexible connecting piece.
Preferably, the flange unit comprises a water drum component, a flange component and a strain gauge; the water drum assembly comprises two pipelines, namely a water inlet pipe and a water outlet pipe, wherein the two pipelines are respectively fixed with the quick-release pipe clamp, the end parts of the two pipelines are communicated, and the end parts are fixed with the flange assembly; the water drum assembly is arranged on the tin bath through the sealing assembly, two pipelines respectively penetrate through the Harvard sealing element and the Harvard spherical bearing in sequence, and the end parts of the two pipelines are positioned in the tin bath; the end of the flange component is provided with the strain gauge which is in communication connection with the pressure sensor.
Therefore, the invention has the advantages that:
1. according to the invention, the flange unit is fixed under the travelling unit, and then the travelling unit drives the flange unit to rotate on a horizontal plane, lift in a vertical direction and move in a horizontal transverse direction through the rotating unit, the lifting unit and the travelling driving unit, so that the flange unit can push the glass plate at a plurality of angles; the plate edge detection device detects the position information of the glass plate, the controller in the flange device collects the detection signals of the plate edge detection device and controls the driving motors of the rotating unit, the lifting unit and the traveling driving unit to operate according to the detection signals, and then the controller can control the angle, the height and the feeding amount of the flange unit, meanwhile, an encoder connected with the driving motor can convert the motion state of the driving motor into an electric signal and feed the electric signal back to the controller, and the controller further precisely controls the motion of the driving motor according to the electric signal, so that the driving of the flange component to the glass plate is automatically and precisely controlled.
2. The rotary driving motor drives the rotary gear to rotate, so that the arc-shaped rotary rack meshed with the rotary gear is driven to rotate in a certain angle, meanwhile, the dial plate fixed on the rotary rack also rotates in a certain angle, the rotary pointer fixed with the rotary motor is not moved, the rotary pointer and the dial plate can adjust the rotary zero position of the intelligent glass flange device when the intelligent glass flange device is initially used, and the intelligent glass flange device can also be corrected and compared with the control precision after being used for a long time.
3. The support component in the lifting unit drives the lifting component to do circular rotation under the action of the rotary rack, and the center of rotation is a central shaft fixedly connected with the support component and the supporting seat; when the worm goes up and down in the vertical direction, the lifting limiting sleeve with one end fixedly connected with the worm and the other end in sliding fit with the lifting limiting rod goes up and down in the vertical direction, but the vertical length of the through hole can limit the limit position of the up-and-down movement of the worm, so that the flange unit is prevented from colliding with the bottom brick in the tin bath.
4. The walking unit is driven by the walking driving motor to move transversely along the horizontal direction along with the flange unit, and the walking limiting block can limit the maximum movement position of the walking unit; the elastic shaft can prevent the flange unit from impacting the traveling unit when the glass plate is impacted, so that the whole device is prevented from being impacted when the glass plate is impacted; the control box body can be provided with buttons, an operation panel and the like for manual control during field operation; the power line and the signal line between the first auxiliary bracket and the second auxiliary bracket can also be used for the rotation driving motor and the lifting driving motor; the walking pointer and the scale marks on the sliding rail are used for initially positioning a walking zero point and intuitively measuring and feeding back the position of the flange unit in real time; when the strain gauge on the flange assembly collides with the glass plate, the pressure sensor transmits detected signals to the controller, and the controller controls the driving motor to work.
5. The Harvard spherical bearing in the sealing support unit can ensure that the whole flange unit rotates on a horizontal plane, slightly lifts in the vertical direction and moves upwards on a water balance; the sealing support unit can ensure the support between the flange unit and the tin bath, and can isolate the influence of external air on the internal environment of the tin bath; the water inlet pipe and the water outlet pipe are communicated with water for cooling the water drum assembly so as to keep the water drum assembly to have enough rigidity.
Drawings
FIG. 1 is a schematic diagram of a front view of an intelligent glass flange device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a front view of a rotating unit in an intelligent glass flange device according to an embodiment of the present invention;
FIG. 3 is a schematic view of the cross-sectional structure of A-A of FIG. 2;
fig. 4 is a schematic diagram of a front view of a lifting unit in an intelligent glass flange device according to an embodiment of the present invention;
fig. 5 is a schematic diagram of a front view of a traveling driving unit in an intelligent glass flange device according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a front view of a traveling unit in an intelligent glass flange device according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a left-hand structure of a traveling unit in an intelligent glass flange device according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a front view of a seal support unit in an intelligent glass flange device according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a cooperation of an intelligent glass edge trimming device, an edge trimming machine device and a plate edge detecting device in an embodiment of the invention.
The reference numerals in the figures illustrate: 1. a tin bath; 2. a frame; 3. a rotating unit; 31. a rotary drive motor; 32. a rotary encoder; 33. a rotary gear; 34. rotating the rack; 35. a dial; 36. rotating the pointer; 4. a lifting unit; 41. a support base; 42. a bracket assembly; 421. an upper bracket; 422. a fixed bracket; 423. a first auxiliary support; 424. rotating the bracket; 43. a lifting assembly; 431. a worm, 432, turbine shaft; 433. a lifting driving motor; 434. lifting the limiting rod; 435. lifting limit sleeve; 436. a lifting encoder; 437. a sleeve; 5. a travel drive unit; 501. a walking base; 502. a second auxiliary support; 503. a control box body; 504. a walking driving motor; 505. a walking encoder; 506. a coupling; 507. a fixing seat; 508. a bearing seat; 509. a walking screw rod; 510. a slide rail; 6. a walking unit; 60. a pressure sensor; 61. a transmission frame; 611. a Pi-shaped board; 612. hanging shafts; 613. a hanging plate; 62. a walking limiting block; 63. a slide; 64. a nut seat; 65. hanging rack; 66. an elastic shaft; 67. a hanging frame; 68. quick-dismantling the pipe clamp; 69. a walking pointer; 7. a seal support unit; 71. a sealing flange; 72. a haverse seal; 73. a flexible connection member; 74. a hafu spherical bearing; 75. edge sealing of a tin bath; 8. a flange unit; 81. a water drum assembly; 82. a flange assembly; 9. a board edge detection device; 10. edge roller device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it will be apparent that the described embodiments are only some, but not all, embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Examples:
referring to fig. 1, the intelligent glass flange device disclosed by the invention is installed on a tin bath 1, and two ends of the tin bath 1 along the moving direction of a glass plate are respectively provided with an intelligent glass flange device, so that, for not repeating the description, the embodiment only describes the structure and the connection mode of the intelligent glass flange device installed on the left side of the tin bath 1 in fig. 1.
Referring to fig. 1, an intelligent glass flange device disclosed by the invention is fixed on a tin bath 1 through a frame 2, and comprises a rotating unit 3, a lifting unit 4, a traveling driving unit 5, a traveling unit 6, a sealing supporting unit 7, a flange unit 8 and a controller; the frame 2 is fixed on the outer side of the tin bath 1 through bolts or welding, the rotating unit 3 is fixed on the frame 2, the lifting unit 4 is fixed under the rotating unit 3, the lifting unit 4 is also fixed with the frame 2, the traveling driving unit 5 is fixed with the lifting unit 4, the traveling unit 6 is slidably fixed with the traveling driving unit 5, the sealing supporting unit 7 is fixed on the outer side wall of the tin bath 1, one end of the flange unit 8 is fixed at the bottom of the traveling unit 6, and the other end passes through the sealing supporting unit 7 to enter the tin bath 1; the controller is in communication connection with encoders of the rotating unit 3, the lifting unit 4 and the walking driving unit 5 and the board edge detection device 9, and the encoders and the controller are respectively connected with driving motors of the rotating unit 3, the lifting unit 4 and the walking driving unit 5.
Referring to fig. 1, 2 and 3, the rotation unit 3 includes a rotation driving motor 31, a rotation encoder 32, a rotation gear 33, a rotation rack 34, a dial 35 and a rotation pointer 36; the rotary driving motor 31 is fixed with the frame 2 through bolts or welding, one end of the rotary driving motor 31 is fixedly connected with the rotary gear 33 coaxially, the other end of the rotary driving motor 31 is fixedly connected with the rotary encoder 32 coaxially, the rotary gear 33 is meshed with the circular arc-shaped rotary rack 34, the dial 35 is fixed on the rotary rack 34 through bolts, and the rotary pointer 36 is fixed on the rotary motor through bolts or welding; the rotary encoder 32 and the rotary driving motor 31 are connected to a controller.
Referring to fig. 1, 2 and 4, the lifting unit 4 includes a supporting seat 41, a bracket assembly 42 and a lifting assembly 43, wherein the supporting seat 41 is fixed on the outer sidewall of the frame 2 or the tin bath 1 by bolts or welding, the bracket assembly 42 is rotatably connected with the supporting seat 41, the bracket assembly 42 is fixedly connected with the rotary rack 34, and the lifting assembly 43 is connected with the bracket assembly 42.
Referring to fig. 1 and 4, the bracket assembly 42 includes an upper bracket 421, a fixed bracket 422, a first auxiliary bracket 423, and a rotating bracket 424; the fixed support 422 is hinged with the supporting seat 41, the upper end of the fixed support 422 is fixedly connected with the upper support 421 through bolts or welding, the lower end of the fixed support 422 is hinged with the rotating support 424, the upper end of the upper support 421 is fixedly connected with the rotating rack 34 through bolts or welding, and the first auxiliary support 423 is fixedly installed below the upper support 421 through bolts or welding.
Referring to fig. 1 and 4, the elevation assembly 43 includes a worm 431, a turbine shaft 432, an elevation driving motor 433, an elevation limit lever 434, an elevation limit cap 435, an elevation encoder 436, and a sleeve 437; the lifting driving motor 433 is fixed on the first auxiliary bracket 423 through bolts or welding, one axial end of the turbine shaft 432 is fixed with the output shaft of the lifting driving motor 433, and the other axial end is coaxially connected with the lifting encoder 436; the turbine shaft 432 is meshed with the worm 431, the lower end of the worm 431 is hinged with the rotating bracket 424, a round hole (not shown) is formed in the upper bracket 421, and the upper end of the worm 431 penetrates through the round hole and is in sliding fit with the upper bracket 421; the sleeve 437 is sleeved on the upper end of the worm 431 and fixed with the upper bracket 421 through bolts or welding, a through hole is formed in the sleeve 437, and the lifting limiting rod 434 is fixed on the upper bracket 421 through bolts or welding; the lifting limiting sleeve 435 penetrates through the through hole, one end of the lifting limiting sleeve 435 is fixed with the worm 431, the other end of the lifting limiting sleeve 435 is fixed with the lifting limiting rod 434 in a sliding manner, and the vertical length of the through hole is larger than the vertical thickness of the positioning sleeve; the elevation driving motor 433 and the elevation encoder 436 are connected to the controller.
Referring to fig. 1, 4 and 5, the traveling driving unit 5 includes a traveling base 501, a second auxiliary bracket 502, a control box 503, a traveling driving motor 504, a traveling encoder 505, a coupling 506, a fixing base 507, a bearing housing 508, a traveling screw 509 and a slide rail 510; a bearing seat 508 is fixed under the walking base 501 and the rotating bracket 424 respectively through bolts or welding, a walking screw rod 509 is spirally connected between the two bearing seats 508, the end part of the walking base 501 is fixedly connected with a second auxiliary bracket 502 through bolts or welding, the control box 503 is fixed on the walking base 501 through bolts or welding, a walking driving motor 504 is fixed under the walking base 501 through bolts or welding, one end of the walking driving motor 504 is fixedly connected with a walking encoder 505 coaxially, and the other end of the walking driving motor 504 is connected with the walking screw rod 509 coaxially through a coupler 506; two fixing seats 507 are fixed under the rotating bracket 424 and the walking base 501 respectively through bolts or welding, the two fixing seats 507 under the rotating bracket 424 and the two fixing seats 507 under the walking base 501 are in one-to-one correspondence respectively, a sliding rail 510 is fixedly arranged between every two fixing seats 507 respectively through bolts or welding, the two sliding rails 510 are parallel to the walking screw rod 509, and scale marks are marked on one sliding rail 510; the control box 503, the travel drive motor 504, and the travel encoder 505 are connected to a controller.
Referring to fig. 1, 5, 6 and 7, the traveling unit 6 includes a pressure sensor 60, a transmission frame 61, a traveling stopper 62, a slide 63, a nut seat 64, a hanger 65, an elastic shaft 66, a hanger 67, a quick-release pipe clamp 68 and a traveling pointer 69; in the moving direction of the walking unit 6, two ends of the upper part of the transmission frame 61 are respectively fixed with a walking limiting block 62 through bolts or welding; along the moving direction of the walking unit 6, two sliding seats 63 are fixed at two ends of the transmission frame 61 through bolts or welding respectively, and the two sliding seats 63 at each end of the transmission frame 61 are in sliding connection with the sliding rail 510; a nut seat 64 is arranged between the sliding seats 63 at the two ends of the transmission frame 61 and fixedly arranged under the transmission frame 61 through bolts or welding, and the nut seat 64 is in spiral fit with the travelling screw 509; a hanging frame 65 is fixedly arranged under the transmission frame 61 through bolts or welding, two mutually parallel elastic shafts 66 are fixedly arranged at two ends of the hanging frame 65 through bolts along the moving direction of the walking unit 6, the two elastic shafts 66 are respectively in sliding fit with the hanging frame 67, nuts are fixedly arranged at the ends of the elastic shafts, which are positioned outside the hanging frame 67, of the hanging frame 65, quick-release pipe clamps 68 are respectively fixed at two ends of the lower part of the hanging frame 65 and two ends of the lower part of the hanging frame 67 through bolts or welding, and a flange unit 8 is fixedly arranged on the four quick-release pipe clamps 68; the suspension bracket 67 is fixedly provided with a walking pointer 69 through bolts or welding, and the tip of the walking pointer 69 points to scale marks on the sliding rail 510; the hanger 65 is fixedly provided with a pressure sensor 60.
Referring to fig. 1, 5, 6 and 7, the driving frame 61 includes a zig-zag plate 611, a hanging shaft 612 and a hanging plate 613; the walking limiting block 62, the sliding seat 63 and the nut seat 64 are all fixed on the Pi-shaped plate 611 through bolts or welding, the two hanging plates 613 are respectively fixed on the two plates below the Pi-shaped plate 611 through hanging shafts 612, and the hanging frame 65 is fixed below the hanging plates 613 through bolts or welding.
Referring to fig. 1 and 8, the intelligent glass flange device further comprises a sealing support unit 7, wherein the sealing support unit 7 comprises a sealing flange 71, a haverse seal 72, a flexible connecting piece 73, a haverse spherical bearing 74 and a tin bath edge seal 75; the tin bath edge seal 75 is fixedly arranged on the tin bath 1 through bolts or welding, one end of the tin bath edge seal 75 is positioned in the tin bath 1, and the other end is positioned outside the tin bath 1; sealing flanges 71 are fixedly arranged at two ends of the soft connecting piece 73 respectively, one end of the soft connecting piece 73 and one end of a tin bath edge seal 75, which is positioned outside the tin bath 1, are fixed through the sealing flanges 71, a Harvard sealing piece 72 is arranged in the other end of the soft connecting piece 73, and a Harvard spherical bearing 74 is arranged between the sealing flanges 71 and the tin bath edge seal 75 in the soft connecting piece 73.
Referring to fig. 1, 6 and 7, the flange unit 8 includes a water drum assembly 81, a flange assembly 82 and a strain gauge (not shown); the water drum assembly 81 comprises two pipelines, namely a water inlet pipe and a water outlet pipe, wherein the two pipelines are respectively fixed with the quick-release pipe clamp 68 through bolts or welding, the ends of the two pipelines are communicated, and the ends of the two pipelines are fixed with the flange assembly 82; the water drum assembly 81 is arranged on the tin bath 1 through the sealing support unit 7, and two pipelines sequentially pass through the Harvard sealing piece 72 and the Harvard spherical bearing 74 respectively, and the end parts of the two pipelines are positioned in the tin bath 1; the end of the flange assembly 82 that contacts the glass sheet is fitted with a strain gauge that is in communication with the pressure sensor 60 in the walk unit 6.
Working principle:
referring to fig. 1, the rotation unit 3 drives the walking unit 6 to rotate on a horizontal plane, the lifting unit 4 drives the walking unit 6 to lift in a vertical direction, the walking driving unit 5 drives the walking unit 6 to move in a horizontal transverse direction, and then, the walking unit 6 drives the flange unit 8 to rotate on the horizontal plane, lift in the vertical direction and move in the horizontal transverse direction.
Referring to fig. 9, the moving direction of the glass plate is from the upper end to the lower end in fig. 9, along the moving direction of the glass plate, two pairs of flange devices are respectively and fixedly installed at two sides of the tin bath 1, wherein the upper end in fig. 9 is the rear end of the flange device, and the lower end in fig. 9 is the front end of the flange device; a pair of edge roller devices 10 are fixedly arranged on two sides of the tin bath 1 at the rear end of the edge blocking device, two plate edge detection devices 9 are arranged at the front end of the edge blocking device, and the plate edge detection devices 9 correspond to two sides of the glass plate.
Referring to fig. 1 and 9, the front end plate edge detection device 9 detects the position information of the glass plate, a controller in the flange device collects the detection signal of the plate edge detection device 9 and controls the driving motor to move according to the detection signal, the encoder converts the running condition of the driving motor into an electric signal and feeds the electric signal back to the controller, and the controller continuously adjusts the movement of the driving motor according to the electric signal, so that the purpose of controlling the position adjustment of the glass plate is achieved; meanwhile, the edge detection device 9 also feeds back the detected glass plate position information to the edge roller device 10, and the edge roller device 10 adjusts the width of the glass plate.
Referring to fig. 1, 2 and 3, when the rotary driving motor 31 works, the rotary driving motor 31 drives the rotary gear 33 to rotate, so as to drive the circular arc rotary rack 34 meshed with the rotary gear 33 to rotate in a certain angle, meanwhile, the dial 35 fixed on the rotary rack 34 also rotates in a certain angle, the rotary pointer 36 fixed with the rotary motor is fixed, the rotary pointer 36 and the dial 35 can adjust the rotary zero position when the intelligent glass flange device is initially used, and can correct and compare the control precision after the intelligent glass flange device is used for a long time.
Referring to fig. 1 and 4, the bracket assembly 42 in the lifting unit 4 drives the lifting assembly 43 to perform circular rotation under the action of the rotating rack 34, and the center of rotation is the central shaft fixedly connected with the bracket assembly 42 and the supporting seat 41; the lifting driving motor 433 in the lifting assembly 43 drives the turbine shaft 432 to rotate, the turbine shaft 432 is meshed with the worm 431, the worm 431 vertically moves up and down, so that the rotating bracket 424 hinged with the worm 431 is driven to rotate, and the traveling driving unit 5, the traveling unit 6 and the flange unit 8 connected with the rotating bracket 424 are driven to vertically lift; when the worm 431 is lifted in the vertical direction, the lifting stop collar 435, one end of which is fixedly connected with the worm 431 and the other end of which is in sliding fit with the lifting stop bar 434, is lifted in the vertical direction, but the vertical length of the through hole can limit the limit position of the up-and-down movement of the worm 431, so that the flange unit 8 is prevented from colliding with the bottom brick in the tin bath 1.
Referring to fig. 1, 5, 6 and 7, the walking unit 6 is in spiral fit with the walking screw 509 on the walking driving unit 5 through the nut seat 64, so that the walking unit 6 moves transversely along the horizontal direction with the flange unit 8 under the driving of the walking driving motor 504, and the walking limiting block 62 can limit the maximum movement position of the walking unit 6; the flange unit 8 can be prevented from impacting the traveling unit 6 by the aid of the sex shaft when the glass plate is impacted, so that the whole device is prevented from being impacted by the glass plate when the glass plate is impacted; buttons, an operation panel and the like can be arranged on the control box body 503 and used for manual control during field operation; the first auxiliary bracket 423 and the second auxiliary bracket 502 can also be used for power lines and signal lines of the rotary driving motor 31 and the lifting driving motor 433; the walking pointer 69 and the graduation marks on the sliding rail 510 are used for initially positioning the walking zero point and intuitively measuring and feeding back the position of the flange unit 8 in real time; in addition, when the strain gauge at the end part of the flange assembly 82 collides with the glass plate, the pressure sensor 60 transmits detected signals to the controller, and when the pressure signals detected by the stress gauge on the single-side flange device are overlarge, the controller controls the driving motor in the flange device to work, meanwhile, the pressure sensor 60 also transmits the detected signals to the edge roller device 10 at the rear end, and the edge roller device 10 adjusts the position and the width of the glass plate.
Referring to fig. 1 and 8, the haverse spherical bearing 74 in the seal support unit 7 can ensure that the whole of the rib unit 8 rotates on the horizontal plane, lifts in the vertical direction, and moves upward on the water balance; the sealing support unit 7 can ensure the support between the flange unit 8 and the tin bath 1, and can isolate the influence of external air on the internal environment of the tin bath 1; the inlet and outlet pipes are fed with water for cooling the water drum assembly 81 so as to maintain a sufficient rigidity thereof.
The invention can ensure that the flange assembly 82 can rotate on the horizontal plane, lift and lower in the vertical direction and move in the horizontal and transverse directions in the tin bath 1.
The foregoing embodiments are merely for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that modifications may be made to the technical solution described in the foregoing embodiments, or equivalents may be substituted for parts of the technical features thereof, and the modifications or substitutions may be made without departing from the spirit and scope of the technical solution of the embodiments of the present invention.
Claims (6)
1. An intelligent glass flange device which is characterized in that: comprises a frame (2), a rotating unit (3), a lifting unit (4), a walking unit (6), a walking driving unit (5), a flange unit (8) and a controller; the frame (2) is positioned outside the tin bath (1), the rotating unit (3) is fixed on the frame (2), the flange unit (8) is fixed at the bottom of the walking unit (6), the rotating unit (3) drives the walking unit (6) to rotate on a horizontal plane, the lifting unit (4) drives the walking unit (6) to lift in a vertical direction, the walking driving unit (5) drives the walking unit (6) to move in a horizontal transverse direction, and the walking unit (6) drives the flange unit (8) to rotate on the horizontal plane, lift in a vertical direction and move in the horizontal transverse direction; the controller is in communication connection with encoders of the rotating unit (3), the lifting unit (4) and the walking driving unit (5) and a board edge detection device (9), and the encoders and the controller are respectively connected with driving motors of the rotating unit (3), the lifting unit (4) and the walking driving unit (5);
the rotating unit (3) comprises a rotary driving motor (31), a rotary encoder (32), a rotary gear (33), a rotary rack (34), a dial (35) and a rotary pointer (36); the rotary driving motor (31) is fixedly connected with the frame (2), one end of the rotary driving motor (31) is coaxially and fixedly connected with the rotary gear (33), the other end of the rotary driving motor is coaxially and fixedly connected with the rotary encoder (32), the rotary gear (33) is meshed with the circular arc-shaped rotary rack (34), the dial (35) is fixed on the rotary rack (34), and the rotary pointer (36) is fixed on the rotary motor;
the lifting unit (4) comprises a supporting seat (41), a bracket component (42) and a lifting component (43), wherein the supporting seat (41) is fixed on the frame (2), the bracket component (42) is rotationally connected with the supporting seat (41), the bracket component (42) is fixedly connected with the rotary rack (34), and the lifting component (43) is connected with the bracket component (42);
the bracket assembly (42) comprises an upper bracket (421), a fixed bracket (422), a first auxiliary bracket (423) and a rotating bracket (424); the fixed support (422) is rotationally connected with the supporting seat (41), the upper end of the fixed support (422) is fixedly connected with the upper support (421), the lower end of the fixed support is hinged with the rotating support (424), the upper support (421) is fixedly connected with the rotating rack (34), and the first auxiliary support (423) is fixedly arranged below the upper support (421);
the lifting assembly (43) comprises a worm (431), a turbine shaft (432), a lifting driving motor (433), a lifting limiting rod (434), a lifting limiting sleeve (435), a lifting encoder (436) and a sleeve (437); the lifting driving motor (433) is fixed on the first auxiliary bracket (423), one axial end of the turbine shaft (432) is fixed with an output shaft of the lifting driving motor (433), and the other axial end of the turbine shaft is coaxially connected with the lifting encoder (436); the turbine shaft (432) is meshed with the worm (431), the lower end of the worm (431) is hinged with the rotating bracket (424), and the upper end of the worm (431) is in sliding connection with the upper bracket (421); the sleeve (437) is sleeved at the upper end of the worm (431) and is fixed with the upper bracket (421), a through hole is formed in the sleeve (437), and the lifting limiting rod (434) is fixed on the upper bracket (421); the lifting limiting sleeve (435) penetrates through the through hole, one end of the lifting limiting sleeve (435) is fixed with the worm (431), the other end of the lifting limiting sleeve is fixed with the lifting limiting rod (434) in a sliding mode, and the vertical length of the through hole is larger than the vertical thickness of the positioning sleeve.
2. An intelligent glass flange device according to claim 1, characterized in that: the controller collects detection signals of the plate edge detection device (9), controls the driving motor to move according to the detection signals, converts the movement condition of the driving motor into electric signals, feeds the electric signals back to the controller, and continuously adjusts the movement of the driving motor according to the electric signals.
3. An intelligent glass flange device according to claim 1, characterized in that: the walking driving unit (5) comprises a walking base (501), a second auxiliary bracket (502), a control box body (503), a walking driving motor (504), a walking encoder (505), a coupler (506), a fixed seat (507), a bearing seat (508), a walking screw rod (509) and a sliding rail (510); the walking device is characterized in that one bearing seat (508) is respectively fixed below the walking base (501) and the rotating support (424), one walking screw rod (509) is connected between the two bearing seats (508) in a spiral manner, the second auxiliary support (502) is fixedly connected to the end part of the walking base (501), the control box body (503) is fixed on the walking base (501), the walking driving motor (504) is fixed below the walking base (501), one end of the walking driving motor (504) is fixedly connected with the walking encoder (505) in a coaxial manner, and the other end of the walking driving motor is connected with the walking screw rod (509) in a coaxial manner through the coupling (506); two fixing seats (507) are respectively fixed below the rotating support (424) and the walking base (501), the two fixing seats (507) below the rotating support (424) and the two fixing seats (507) below the walking base (501) are respectively in one-to-one correspondence, a sliding rail (510) is respectively and fixedly arranged between every two fixing seats (507), the two sliding rails (510) are parallel to the walking screw rod (509), and scale marks are marked on one sliding rail (510); the control box (503) is connected with the controller.
4. An intelligent glass flange apparatus according to claim 3, characterized in that: the walking unit (6) comprises a pressure sensor (60), a transmission frame (61), a walking limiting block (62), a sliding seat (63), a nut seat (64), a hanging frame (65), an elastic shaft (66), a hanging frame (67), a quick-release pipe clamp (68) and a walking pointer (69); two ends of the upper part of the transmission frame (61) are respectively fixed with a walking limiting block (62) in the moving direction of the walking unit (6); two sliding seats (63) are respectively fixed at two ends of the transmission frame (61) along the moving direction of the walking unit (6), and the two sliding seats (63) at each end of the transmission frame (61) are in sliding connection with the sliding rail (510); the nut seat (64) is fixedly arranged under the transmission frame (61) between the sliding seats (63) at two ends of the transmission frame (61), and the nut seat (64) is in spiral fit with the walking screw rod (509); the device is characterized in that a hanging frame (65) is fixedly arranged below the transmission frame (61), two elastic shafts (66) which are parallel to each other are fixedly arranged at two ends of the hanging frame (65) along the moving direction of the walking unit (6), the two elastic shafts (66) are respectively in sliding fit with the hanging frame (67), quick-release pipe clamps (68) are respectively fixed at two ends of the lower part of the hanging frame (65) and two ends of the lower part of the hanging frame (67), and the quick-release pipe clamps (68) are fixedly provided with the flange unit (8); the suspension bracket (67) is also fixedly provided with a walking pointer (69), and the tip of the walking pointer (69) points to the scale mark on the sliding rail (510); the hanging frame (65) is fixedly provided with the pressure sensor (60).
5. The intelligent glass flange device according to claim 4, wherein: the intelligent glass flange device further comprises a sealing support unit (7), wherein the sealing support unit (7) comprises a sealing flange (71), a Harvard sealing piece (72), a soft connecting piece (73), a Harvard spherical bearing (74) and a tin bath edge seal (75); the tin bath edge seal (75) is fixedly arranged on the tin bath (1), one end of the tin bath edge seal (75) is positioned in the tin bath (1), and the other end of the tin bath edge seal is positioned outside the tin bath (1); the sealing flange (71) is fixedly installed at two ends of the flexible connecting piece (73), one end of the flexible connecting piece (73) and one end of the tin bath edge seal (75) located outside the tin bath (1) are fixed through the sealing flange (71), the Harvard sealing piece (72) is installed in the other end of the flexible connecting piece (73), and the Harvard spherical bearing (74) is installed between the sealing flange (71) and the tin bath edge seal (75) in the flexible connecting piece (73).
6. The intelligent glass flange device according to claim 5, wherein: the flange unit (8) comprises a water drum assembly (81), a flange assembly (82) and a strain gauge; the water drum assembly (81) comprises two pipelines, namely a water inlet pipe and a water outlet pipe, wherein the two pipelines are respectively fixed with the quick-release pipe clamp (68), the end parts of the two pipelines are communicated, and the end parts are fixed with the flange assembly (82); the water drum assembly (81) is arranged on the tin bath (1) through the sealing assembly, two pipelines respectively penetrate through the Harvard sealing element (72) and the Harvard spherical bearing (74) in sequence, and the end parts of the two pipelines are positioned in the tin bath (1); the end of the flange assembly (82) is provided with the strain gauge in communication with the pressure sensor (60).
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| CN202111473812.4A CN114163108B (en) | 2021-11-30 | 2021-11-30 | Intelligent glass flange device |
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| CN202111473812.4A CN114163108B (en) | 2021-11-30 | 2021-11-30 | Intelligent glass flange device |
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| CN114163108B true CN114163108B (en) | 2023-09-19 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114956524B (en) * | 2022-06-13 | 2024-03-12 | 深圳南玻科技有限公司 | Tin bath equipment, float glass production line and float glass production process |
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