CN206367110U - A kind of scrap rubber green restores regeneration integrated production system - Google Patents
A kind of scrap rubber green restores regeneration integrated production system Download PDFInfo
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- CN206367110U CN206367110U CN201621288554.7U CN201621288554U CN206367110U CN 206367110 U CN206367110 U CN 206367110U CN 201621288554 U CN201621288554 U CN 201621288554U CN 206367110 U CN206367110 U CN 206367110U
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Abstract
Regeneration integrated production system is restored the utility model discloses a kind of scrap rubber green, including feed plasticizing apparatus, millstone type scrap rubber restore reactor, cyclone separator, cooling mixing and filtrating device, granulation packing device.The utility model realizes the serialization cleanly production overall process that waste and old rubber particle is fed to reclaimed rubber finished product packing storage, device structure is simple and arranges from top to bottom, floor space is small, and realize that PLC control system is managed collectively, whole production system realizes total closed type and energy-conserving and environment-protective, production process obtains Product Green environmental protection without any chemical assistant, and Mirae Corp. has a extensive future.
Description
Technical field
The utility model is related to reclaimed rubber production field, and specifically a kind of scrap rubber green restores regeneration integration production
System.
Background technology
Rubber is the fourth-largest strategic resource after the raw materials of industry such as oil, iron ore and non-ferrous metal, along with vapour
The quick increase of car usage amount, the yield of junked tire is also more and more, and the accumulation of substantial amounts of junked tire is not only easy to grow
Raw mosquito and fire can be triggered, serious harm is brought to human environment.In China, natural rubber and petroleum resources seriously lack
It is weary, thus China using waste old production reclaimed rubber turned into partly to substitute rubber come environment rubber sources shortage problem
A kind of important means, while reclaimed rubber turns into after the third-largest rubber sources outside natural rubber and synthetic rubber.
In recent years, China production reclaimed rubber method experienced oil process, water/oil method, HTHP dynamic desulfurization, often
A series of evolutions of compression moulding method, these methods thoroughly break away from the mode of chemical method desulfurization not from root, more or less deposit
The problem of high pollution, high energy consumption, Batch Process, big labor intensity and unstable properties of product, the same of huge achievement is being obtained
When also directly results in the cost that resource and environment has paid heaviness, therefore be badly in need of seeking a kind of new without any chemical assistant
Waste old green regenerating new method substitutes conventional chemical methods regeneration technology, thoroughly solves reclaimed rubber production process and product
The feature of environmental protection the problem of, the final development for promoting to drive whole scrap rubber to comprehensively utilize industry.
Utility model content
The purpose of this utility model is to provide a kind of scrap rubber green and restores regeneration integrated production system, existing to solve
Defect and traditional machine such as technology tradition chemical method regeneration high pollution, high energy consumption, interval, labor intensity is big and properties of product are unstable
Tool renovation process temperature be difficult to control to and unstable product quality shortcoming.
In order to achieve the above object, the technical scheme that the utility model is used for：
A kind of scrap rubber green restores regeneration integrated production system, it is characterised in that：Including feed plasticizing apparatus, mill
Type scrap rubber restores reactor, cyclone separator, cooling mixing and filtrating device, granulation packing device, wherein：
The feed plasticizing apparatus includes the machine barrel that is set along left and right horizontal direction of central shaft, machine barrel top left side be provided with into
Agitating auger feed arrangement is installed, machine barrel right-hand member is set to be rotatablely equipped with and machine barrel in discharging opening, machine barrel on material mouth, charging aperture
The concentrically single screw rod of axle, machine barrel left end is provided with motor, the driving motor output shaft with single screw rod left end concentrically
Axle is connected, and machine barrel right hand top, bottom are also provided with electromagnetic heater respectively；
The millstone type scrap rubber, which restores reactor, includes casing, and cabinet top is provided with charging aperture, and cabinet top is fed
Mouthpiece connects the discharging opening of machine barrel in feed plasticizing apparatus, and casing side is provided with cooling water inlet and coolant outlet, and casing is another
Side, which is provided with discharging opening, casing, is provided with horizontal fixed disk, and horizontal movable grinding disc is provided with by axis of rotation on fixed disk, and
Rotating shaft is extended downward into below fixed disk, is provided with the middle of movable grinding disc by center slotted eye in material distributing cone, casing and is being located at movable grinding disc just
Top is further fixedly arranged on horizontal fixed millstone, fixed millstone, movable grinding disc it is relative and between have a gap, fixed millstone center be provided with for point
The center slotted eye that material cone is passed, the charging aperture of the cabinet top is extended downward at material distributing cone, and casing inner bottom part is provided with driving
Motor, reductor, shaft coupling, the rotating shaft lower end transmission that the motor passes sequentially through reductor, shaft coupling and movable grinding disc connect
Connect, scraper blade, and discharging opening position and the scraper leaf of casing sidepiece are also installed with the rotating shaft below fixed disk
Piece correspondence；
The cyclone separator includes body, and body upper end, which is covered, is provided with lid, is provided with upper lid with connecting in body
Logical air outlet, the upper lateral part of body one is provided with charging aperture, and the charging aperture of body is accepted in millstone type scrap rubber recovery reactor
The discharging opening of casing sidepiece, body lower end is provided with discharging opening；
The cooling mixing and filtrating device includes machine barrel central shaft along left and right horizontal direction, machine barrel top left side be provided with into
Material mouth, and machine barrel its top feed mouthpiece connects cyclone separator body lower end discharging opening, machine barrel right-hand member is connected with filter, filtering
Device right-hand member is provided with discharging opening, the twin-screw with machine barrel concentrically axle is rotatablely equipped with machine barrel, machine barrel left end is provided with driving electricity
Machine, decelerator, and motor, by decelerator and the drive connection of twin-screw left end, machine barrel right hand top, bottom are also tight respectively
It is sticked and is equipped with cooling device；
The granulation packing device includes frame, and frame is provided with the comminutor that is driven by motor, and comminutor
Charging aperture accepts the discharging opening of filter in cooling mixing and filtrating device, and comminutor lower end is set to product outlet, frame middle position
Provided with the finished-product packaging device for accepting product outlet below comminutor.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The feed plasticizing dress
Putting middle agitating auger feed arrangement includes hopper, and the charging aperture of feed plasticizing apparatus is accepted in hopper lower end, and hopper upper end covers peace
Equipped with hopper cover, it is provided with hopper cover and the vertical agitating auger stretched into hopper, hopper is rotatablely equipped with charging aperture, hopper cover
Tops are provided with stirring motor, planet-cycloid reducer, and the stirring motor passes through on planet-cycloid reducer and agitating auger
End drive connection.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The agitating auger
Epimere is provided with fan-shaped stirring vane, and hypomere is provided with spiral, and spiral is from top to bottom by tapering into greatly.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The millstone type gives up rubber
Glue is restored in reactor, and movable grinding disc is discharged with fixed millstone in horizontal type, compared to the discharging of vertical mill evenly, movable grinding disc and fixed millstone
Upper and lower ends are respectively equipped with cooler pan, and scraper blade is set to trapezoidal, plays a part of automatically cleaning material.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The cooler pan is with determining
Mill or the interior surface of movable grinding disc contact are provided with snakelike groove, are conducive to extending the time of contact of cooling water and mill.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The cyclone separator
In, the air outlet covered on body upper end can reduce the pressure in back segment cooling mixing and filtrating device.
A kind of described scrap rubber green restores regeneration integrated production system, it is characterised in that：The cooling was mixed
Filter in device, filter includes leading portion filter screen and back segment orifice plate, material extrudes filtering from filter screen to orifice plate, and orifice plate plays fixation
Filter screen acts on and bears the pressure of twin-screw extrusion material.
The utility model has the advantages that：
1. raw material of the present utility model is using the extruding that 2-4mm rubber grain purpose is that rubber grain is vulnerable to machinery
Corresponding shearing force is produced with shear action, 20 mesh above rubber powders are used for the technique of raw material with domestic all scrap rubber regeneration
Compare, raw material per ton can save 200 degree of electric energy consumptions；
2. the utility model is plastified using first-level transport and is combined work with the disconnected sulphur of secondary grinding dish-type scrap rubber recovery reactor
Skill, effectively prevent independent millstone type scrap rubber and restores reactor and be difficult to scrap rubber needed for being rapidly reached and break the temperature of sulfur regeneration
Defect, and the conveying plasticizing of one-level can will prevent rubber grain from causing secondary grinding dish-type to give up after rubber grain heating preliminarily softened
Rubber restores the blocking of reactor；
3. in view of the bond energy of S -- S is less than bond energy and it between Chemical bond energy ratio of the bond energy less than C-C keys of C-S keys
It is closer to, it is in horizontal type that millstone type scrap rubber, which restores inside reactor mill, compared to the discharging of vertical mill evenly, its movement locus
For spiral status, material compares tradition machinery from the path for being fed to discharging process, and generating apparatus will be grown again, be conducive to extending disconnected sulphur
Regenerative response time, rubber grain is extruded by the powerful three-dimensional shearing circumference stress of mill, stretches, rubs in the reactor
The bigger powdery of specific surface area is worn into the effects such as wiping, deformation first, while by controlling the size of shearing force and having by inside
The cooler pan controlling reaction temperature of circular passage preferentially completes the fracture of S -- S and C-S keys, destroys the three-dimensional network knot of scrap rubber
Structure and occur the disconnected sulphur of power chemistry, this method has that disconnected sulphur selectively good and efficiency high, technique are continuous, save environment-friendly and be easy to
The advantages such as industrialized production；
4. whole production system removes volatile in reclaimed rubber without any chemical assistant, follow-up cyclone separator
Material, the complete cooling extruded machine combination back segment filter of meshed double screw, which plays closed continuous coo1ing, in the same direction prevents reclaimed rubber
Overheat occur aoxidize and filter out large granular impurity, do not break sulphur completely etc. material, obtained finished product through comminutor granulate packaging and storage,
Production system full-automation continuous production and production process and Product Green environmental protection, labor intensity, production and maintenance cost
Low, device structure is simple, and floor space is small, automatic control, realizes the totally-enclosed integration production from raw material to finished product,
Future has a extensive future.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is that millstone type scrap rubber restores reactor partial enlarged drawing.
Embodiment
As shown in figure 1, a kind of scrap rubber green restores regeneration integrated production system, including feed plasticizing apparatus, mill
Type scrap rubber restores reactor, cyclone separator, cooling mixing and filtrating device, granulation packing device, wherein：
The feed plasticizing apparatus includes the machine barrel 11 that is set along left and right horizontal direction of central shaft, and machine barrel 11 is by bearing 8
Support, the top left side of machine barrel 11, which is provided with charging aperture, charging aperture, is provided with agitating auger feed arrangement, and the right-hand member of machine barrel 11 is set to discharging
Mouthfuls 12, the single screw rod 9 with the concentrically axle of machine barrel 11 is rotatablely equipped with machine barrel 11, the left end of machine barrel 11 is provided with motor 1, driven
Concentrically axle is connected the dynamic output shaft of motor 1 with the left end of single screw rod 9, and the right hand top of machine barrel 11, bottom are also close to set respectively
There is electromagnetic heater 10；
Millstone type scrap rubber, which restores reactor, includes casing 45, and the top of casing 45 is provided with charging aperture 13, and the top of casing 45
Charging aperture 13 accepts 12 mouthfuls of the discharging of machine barrel 1 in feed plasticizing apparatus, and the side of casing 45 is provided with cooling water inlet 41 and cooling water
Outlet 40, the opposite side of casing 45, which is provided with discharging opening 18, casing 45, is provided with horizontal fixed disk 43, and rotating shaft is passed through on fixed disk 43
Horizontal movable grinding disc 17 is rotatablely equipped with, and rotating shaft extends downward into the middle of the lower section of fixed disk 43, movable grinding disc 17 and passes through central channel
Hole is provided with material distributing cone 44, is located at directly over movable grinding disc in casing 45 and is further fixedly arranged on horizontal fixed millstone 16, fixed millstone 16, dynamic
Mill 17 it is relative and between have a gap, the center of fixed millstone 16 is provided with the center slotted eye passed for material distributing cone, and the top of casing 45 being entered
Material mouth 13 is extended downward at material distributing cone 44, and is provided with outside the downward extension of charging aperture 13 in adjusting nut 14, casing 45
Bottom is provided with motor 38, reductor 37, shaft coupling 39, and motor 38 passes sequentially through reductor 37, shaft coupling 39 with moving
The rotating shaft lower end drive connection of mill 17, scraper blade 42, and machine are also installed with the rotating shaft of the lower section of fixed disk 43
The discharging opening position of the sidepiece of shell 45 is corresponding with scraper blade 42；
Cyclone separator includes body 21, and the upper end of body 21, which is covered, is provided with lid 20, is provided with and body on upper lid 20
The air outlet 19 of connection in 21, the upper lateral part of body 21 1 is provided with charging aperture, and the charging aperture of body 21 accepts millstone type scrap rubber
The discharging opening 18 of the sidepiece of casing 45 in reactor is restored, the lower end of body 21 is provided with discharging opening 22；
Cooling mixing and filtrating device includes the machine barrel 24 central shaft along left and right horizontal direction, the top left side of machine barrel 24 be provided with into
Material mouth 23, and its top feed mouthful of machine barrel 24 23 accepts the lower end discharging opening 22 of cyclone separator body 21, machine barrel right-hand member was connected with
Device is filtered, filter right-hand member is provided with discharging opening 34, the twin-screw 26 with the concentrically axle of machine barrel 24 is rotatablely equipped with machine barrel 24,
The left end of machine barrel 24 is provided with motor 36, decelerator 35, and motor 36 is driven by decelerator 35 and the left end of twin-screw 26
Connection, the right hand top of machine barrel 24, bottom are also provided with cooling device 25 respectively；
Granulating packing device includes frame 31, and frame 31 is provided with the comminutor 29 driven by motor 30, and granulation
The charging aperture of machine 29 accepts the discharging opening 34 of filter in cooling mixing and filtrating device, and the lower end of comminutor 29 is set to product outlet
33, the lower section of comminutor 29 is located in frame 31 provided with the finished-product packaging device 32 for accepting product outlet 33.
Being fed agitating auger feed arrangement in plasticizing apparatus includes hopper 6, and entering for feed plasticizing apparatus is accepted in the lower end of hopper 6
Material mouth, the upper end of hopper 6, which is covered, is provided with hopper cover 5, is provided with charging aperture 2, hopper cover 5 and is rotatablely equipped with vertically in hopper cover 5
The agitating auger 7 stretched into hopper 6, the top of hopper cover 5 is provided with stirring motor 3, planet-cycloid reducer 4, and stirring motor 3 passes through
Planet-cycloid reducer 4 is connected with the upper end of agitating auger 7.
The epimere of agitating auger 7 is provided with fan-shaped stirring vane, and hypomere is provided with spiral, and spiral is from top to bottom by gradually becoming greatly
It is small.
Millstone type scrap rubber is restored in reactor, and movable grinding disc 17 is discharged with fixed millstone 16 in horizontal type, is gone out compared to vertical mill
Evenly, movable grinding disc 17 and the upper and lower ends of fixed millstone 16 are respectively equipped with cooler pan 15 to material, and scraper blade 42 is set to trapezoidal, plays
The effect of automatically cleaning material.
The interior surface that cooler pan 15 is contacted with fixed millstone 16 or movable grinding disc 17 is provided with snakelike groove, is conducive to extension to cool down
The time of contact of water and mill.
In cyclone separator, the air outlet 19 of lid 20 can reduce in back segment cooling mixing and filtrating device on the upper end of body 21
Pressure.
Cool down mixing and filtrating device in, filter include leading portion filter screen 27 and back segment orifice plate 28, material from filter screen 27 to
The extrusion filtering of orifice plate 28, orifice plate 28 plays fixed filter screen 27 and acts on and bear the pressure of the extruded material of twin-screw 26.
Its operation principle of the utility model：Junked tire delivers to feed through broken apart obtained rubber grain by wind
Plasticizing apparatus charging aperture 2, the agitating auger 7 controlled by means of stirring motor 3 is delivered in feed plasticizing apparatus machine barrel 11, at it
Shearing mixing and electromagnetic heater 10 preheating collective effect of the inside by the course of conveying of single screw rod 9 realize that first-level transport is moulded
Change, this process realizes uniform preheating and the part of sizing material（15%）The effect of disconnected sulfur regeneration；Through being fed plasticizing apparatus first-level transport
After plastics processing 3-5min, sizing material enters millstone type scrap rubber by discharging opening 12 and restores reactor feed mouthful 13, then through dividing
Material cone 44 enters between fixed millstone 16 and movable grinding disc 17, and movable grinding disc 17 is restored reactor motor 38 by millstone type scrap rubber
Drive under rotation and to material carry out screw-type extrusion, ring shearing, stretching etc. effect, by material it is powdered while
So that sizing material temperature reaches 150-190 DEG C, its three-dimensional net structure of selective destruction realizes the disconnected sulfur regeneration of two grades of greens, should
Stage breaks sulfur regeneration 85% or so, and obtained regeneration sizing material delivers to millstone type scrap rubber through the rotation of scraper blade 42 and restores reactor
Discharging opening 18, then entered by the passage of closing in cyclone separator body 21, the waste gas that regenerative process is produced is brought out from above
Exhaust treatment system is delivered in air port 19, and regeneration feed is discharged through cyclone separator lower end discharging opening 22, subsequently enters cooling mixing
Filter charging aperture 23, is cooled device 25 by twin-screw 26 in conveying and mixing process and is uniformly cooled to 50-60
After DEG C, cooling reclaimed rubber crude product is set to remove the impurity such as steel wire and incomplete by filter by the motive force of twin-screw 26
Reclaimed rubber semi-finished product needed for being obtained after the particulate matter of regeneration, the reclaimed rubber semi-finished product after finally filtering are by granulation packaging dress
Processing is put, realizes that automatic granulating is packaged to be reclaimed rubber finished product storage.
Claims (7)
1. a kind of scrap rubber green restores regeneration integrated production system, it is characterised in that：Including feed plasticizing apparatus, millstone type
Scrap rubber restores reactor, cyclone separator, cooling mixing and filtrating device, granulation packing device, wherein：
The feed plasticizing apparatus includes the machine barrel that central shaft is set along left and right horizontal direction, and machine barrel top left side is provided with charging
Mouthful, agitating auger feed arrangement is installed, machine barrel right-hand member is set to be rotatablely equipped with discharging opening, machine barrel and is total to machine barrel on charging aperture
The single screw rod of central shaft, machine barrel left end is provided with motor, the driving motor output shaft and single screw rod left end concentrically axle
Drive connection, machine barrel right hand top, bottom are also provided with electromagnetic heater respectively；
The millstone type scrap rubber, which restores reactor, includes casing, and cabinet top is provided with charging aperture, and cabinet top charging mouthpiece
The discharging opening of machine barrel in feed plasticizing apparatus is connect, casing side is provided with cooling water inlet and coolant outlet, and casing opposite side is set
Have to be provided with discharging opening, casing on horizontal fixed disk, fixed disk and horizontal movable grinding disc, and rotating shaft are installed by axis of rotation
Extend downward into below fixed disk, be provided with material distributing cone, casing and be located at directly over movable grinding disc by center slotted eye in the middle of movable grinding disc
Be further fixedly arranged on horizontal fixed millstone, fixed millstone, movable grinding disc it is relative and between have a gap, fixed millstone center is provided with supplying material distributing cone
The center slotted eye passed, the charging aperture of the cabinet top is extended downward at material distributing cone, casing inner bottom part provided with motor,
Reductor, shaft coupling, the motor pass sequentially through the rotating shaft lower end drive connection of reductor, shaft coupling and movable grinding disc, position
Scraper blade, and discharging opening position and the scraper blade pair of casing sidepiece are also installed with rotating shaft below the fixed disk
Should；
The cyclone separator includes body, and body upper end, which is covered, is provided with lid, is provided with what is connected with body on upper lid
Air outlet, the upper lateral part of body one is provided with charging aperture, and the charging aperture of body accepts casing in millstone type scrap rubber recovery reactor
The discharging opening of sidepiece, body lower end is provided with discharging opening；
The cooling mixing and filtrating device includes machine barrel central shaft along left and right horizontal direction, and machine barrel top left side is provided with charging
Mouthful, and machine barrel its top feed mouthpiece connects cyclone separator body lower end discharging opening, machine barrel right-hand member is connected with filter, filtering dress
Right-hand member is put provided with discharging opening, the twin-screw with machine barrel concentrically axle is rotatablely equipped with machine barrel, machine barrel left end provided with motor,
Decelerator, and motor, by decelerator and the drive connection of twin-screw left end, machine barrel right hand top, bottom are also close to set respectively
It is equipped with cooling device；
The granulation packing device includes frame, and frame is provided with the comminutor driven by motor, and the charging of comminutor
Mouthpiece connects the discharging opening of filter in cooling mixing and filtrating device, and comminutor lower end is set to be located in product outlet, frame and made
Provided with the finished-product packaging device for accepting product outlet below grain machine.
2. a kind of scrap rubber green according to claim 1 restores regeneration integrated production system, it is characterised in that：It is described
Being fed agitating auger feed arrangement in plasticizing apparatus includes hopper, and the charging aperture of feed plasticizing apparatus, hopper are accepted in hopper lower end
Upper end, which is covered, is provided with hopper cover, is provided with charging aperture, hopper cover to be rotatablely equipped with hopper cover and stretches into stirring in hopper vertically
Mix spiral, be provided with stirring motor, planet-cycloid reducer at the top of hopper cover, the stirring motor by planet-cycloid reducer with
Agitating auger upper end is connected.
3. a kind of scrap rubber green according to claim 2 restores regeneration integrated production system, it is characterised in that：It is described
The epimere of agitating auger is provided with fan-shaped stirring vane, and hypomere is provided with spiral, and spiral is from top to bottom by tapering into greatly.
4. a kind of scrap rubber green according to claim 1 restores regeneration integrated production system, it is characterised in that：It is described
Millstone type scrap rubber is restored in reactor, and movable grinding disc is discharged with fixed millstone in horizontal type, compared to the discharging of vertical mill evenly, moves mill
Disk and fixed millstone upper and lower ends are respectively equipped with cooler pan, and scraper blade is set to trapezoidal, plays a part of automatically cleaning material.
5. a kind of scrap rubber green according to claim 4 restores regeneration integrated production system, it is characterised in that：It is described
The interior surface that cooler pan is contacted with fixed millstone or movable grinding disc is provided with snakelike groove, is conducive to extending contact of the cooling water with mill
Time.
6. a kind of scrap rubber green according to claim 1 restores regeneration integrated production system, it is characterised in that：It is described
In cyclone separator, the air outlet covered on body upper end can reduce the pressure in back segment cooling mixing and filtrating device.
7. a kind of scrap rubber green according to claim 1 restores regeneration integrated production system, it is characterised in that：It is described
Cool down in mixing and filtrating device, filter includes leading portion filter screen and back segment orifice plate, material extrudes filtering, hole from filter screen to orifice plate
Plate plays the pressure that fixed filter screen acts on and bears twin-screw extrusion material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621288554.7U CN206367110U (en) | 2016-11-29 | 2016-11-29 | A kind of scrap rubber green restores regeneration integrated production system |
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| CN201621288554.7U CN206367110U (en) | 2016-11-29 | 2016-11-29 | A kind of scrap rubber green restores regeneration integrated production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018099130A1 (en) * | 2016-11-29 | 2018-06-07 | 安徽世界村新材料有限公司 | Integrated production system and method for green recovering and regenerating waste rubber |
-
2016
- 2016-11-29 CN CN201621288554.7U patent/CN206367110U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018099130A1 (en) * | 2016-11-29 | 2018-06-07 | 安徽世界村新材料有限公司 | Integrated production system and method for green recovering and regenerating waste rubber |
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