CN209440620U - A kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system - Google Patents
A kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system Download PDFInfo
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- CN209440620U CN209440620U CN201821628057.6U CN201821628057U CN209440620U CN 209440620 U CN209440620 U CN 209440620U CN 201821628057 U CN201821628057 U CN 201821628057U CN 209440620 U CN209440620 U CN 209440620U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model discloses a kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing systems, the manufacture system of the utility model includes the useless cloth apparatus for crushing and treating of PET, storing drying tower bin device, PET forced feed-extrusion fusing device, spray strip device, the cooling devices such as cyclic processing device and hair dryer of PET spray water, make PET cloth waste can be with recycling and reusing by the system of the utility model, environmental pollution is avoided while avoiding the wasting of resources, and large-scale promotion is suitble to use.
Description
Technical field
The utility model relates to PET cloth waste resource reutilization technical field, in particular to a kind of PET cloth waste resource reutilization
Green circulatory intelligent manufacturing system.
Background technique
With the continuous improvement of people's living standards, in daily life people to the service life of textile increasingly
Short, recycling handles and has arrived very important stage using waste PET cloth waste product, and so-called waste PET cloth waste product is main
Refer to leftover bits and pieces staple fiber, refuse yarn, hard waste, leftover pieces generated in process of production etc. and waste and old PET cloth clothes and its
Product;On the one hand waste PET cloth comes from manufacturing enterprise, enterprise produces and process meeting in each process in spinning, weaving and finished product
Generate leftover bits and pieces staple fiber, refuse yarn, hard waste, useless cloth noil etc.;It on the other hand is the textile discarded in daily life, as usual
Clothes, bedding, towel, carpet etc..The processing method of cloth but existing PET gives up the, generally by (environmental protection of extensive style low side
Forbid producing) manufacture Land use systems processing, this processing method can generate a large amount of pernicious gas, with the increasingly evil of environment
Change, China is increasingly stringenter the emission request of industrial waste gas, then providing a kind of environmentally protective PET cloth waste resource reutilization
System is particularly important.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of PET cloth waste resource reutilization green circulatory intelligence manufactures
System, to solve to produce by the useless cloth of extensive style low side (environmental protection is forbidden producing) manufacture Land use systems processing PET in the prior art
The technical issues of raw a large amount of pernicious gas.
To achieve the above object, the utility model provides a kind of PET cloth waste resource reutilization green circulatory intelligence manufacture system
System, which is characterized in that give up cloth apparatus for crushing and treating, storing drying tower bin device, PET forced feed-extrusion fusion dress including PET
Set and spray strip device, the input terminal phase of the output end and the storing drying tower bin device of the useless cloth apparatus for crushing and treating of the PET
Even, the output end of the storing drying tower bin device is connected with the PET forced feed-extrusion fusing device, and the PET is forced
Feeding-extrusion fusing device output end is connected with spray strip device.
Preferably, the system also includes the cooling cyclic processing device of PET spray water, hair dryer, pelleter, vibrating screen,
Particle transport drying device and waste gas recovery processing unit, it is cooling that the output end of the spray strip device is equipped with PET spray water
The output end of cyclic processing device, the cooling cyclic processing device of PET spray water is equipped with hair dryer, the output of the hair dryer
End is equipped with pelleter, and the output end of the pelleter is connected with the input terminal of vibrating screen, and the vibrating screen output end and particle are defeated
Drying device input terminal is sent to be connected, the waste gas recovery processing unit is mounted on PET forced feed-extrusion fusing device.
Preferably, the useless cloth apparatus for crushing and treating of the PET, including useless cloth pulverizer, the useless cloth pulverizer go out
Material end is connected with the first PET cloth waste centrifugation conveying device, the output end and material wind point of the first PET cloth waste centrifugation conveying device
It is connected from device, the bottom of the output end of the material wind separator is equipped with portable belt stacker, and the PET gives up cloth pulverization process
Device whole process uses closed transportion.
Preferably, the useless cloth crushes motor spindle and is equipped with spiral conveyer, the output end of the spiral conveyer
It is connected with the first PET cloth waste centrifugation conveying device.
Preferably, the first PET cloth waste is centrifuged conveying device, including cloth waste power device, the cloth waste power device
It is connected with transmission shaft, described transmission shaft one end is connected with cloth waste power device, and the other end is connect with blower, and the blower includes wind
Machine leaf and rotary shaft, the blower leaf are ladder structure of right angle, and the shorter upper bottom edge of the blower leaf is fixedly connected with rotary shaft,
Two panels, the rotary shaft bottom and the transmission axis connection is at least arranged in the blower leaf.
Preferably, the material wind separator includes tank body, the top of the tank be air outlet, the tank body side be equipped with into
Material mouth, the tank base are discharge port.
Preferably, the portable belt stacker includes vehicle frame, and belt, the belt are tiltedly installed on the vehicle frame
On power drive unit is installed, the belt upper surface is equipped with hopper.
Preferably, the storing drying tower bin device includes ground feed bin bucket, and described ground feed bin bucket and the 2nd PET cloth waste are centrifuged
Conveying device is connected by pipeline, and the output end of the 2nd PET cloth waste centrifugation conveying device is connected with dryness storehouse, the drying
The output end in storehouse and the 3rd PET cloth waste centrifugation conveying device are connected, the output end of the 3rd PET cloth waste centrifugation conveying device and
The input terminal of host feed bin is connected, and the 2nd PET cloth waste centrifugation conveying device and the 3rd PET cloth waste are centrifuged conveying device and institute
The structure for stating the first PET cloth waste centrifugation conveying device is identical.
Preferably, the dryness storehouse includes tower body, and the tower body top side is connected with pan feeding pipeline, the tower body top
Side is equipped with wind pipe, is equipped with sleeve, the bottom opening of the sleeve inside the tower body at the corresponding wind pipe position
Lower than the air outlet of the wind pipe, the section of the sleeve is inverted trapezoidal, and tower body medium position side is equipped with first
Air intake branch, tower body bottom position side are equipped with the second air intake branch, first air intake branch and the second air intake branch
A general pipeline is communicated to be connected with drying heater, the inlet end of the drying heater is connected with air blower, described first into
It is equipped with jet inside tower body between gas branch pipe and the second air intake branch at height and position and pushes away cotton device.
Preferably, it includes high pressure whirlpool blower and jet thrust, the high pressure whirlpool assembling that the jet, which pushes away cotton device,
Outside the dryness storehouse tower body, the jet thrust is connected with the high pressure whirlpool blower and pipeline, and the jet thrust protrudes into tower
In vivo.
Preferably, the PET forced feed-extrusion fusing device, including forced feed machine and extruder, it is described to force to feed
The output end of material machine is connected with the input terminal of extruder.
Preferably, the forced feed machine includes cloth waste material storage tube, screw auger and incongruous double screw formula forced feed dress
It sets, cloth waste material storage tube bottom, which is protruded into, is equipped with rotary blade, the rotary blade and power drive unit in cloth waste material storage tube
Connection, cloth waste material storage tube bottom are equipped with screw auger, and the screw auger is connect with power drive unit, and the spiral twists
The output end of dragon is connect with incongruous double screw formula forced-feeding device, the incongruous double screw formula forced-feeding device and the first electricity
Machine connection, the output end of the incongruous double screw formula forced-feeding device are connected with the input terminal of the extrusion screw rod of extruder.
Preferably, the extruder includes the second motor, reduction gearbox and the extrusion screw rod, the output of second motor
End is connected with the reduction gearbox, and the output end of the reduction gearbox is connected with the extrusion screw rod, is arranged with outside the extrusion screw rod
Heating device, the output end and filter device of the extrusion screw rod are adapted setting, are provided with strainer on the filter device, institute
The discharge end for stating filter device is equipped with die head, and shaping hole is provided on the die head, exhaust is offered on the extrusion screw rod
Hole.
Preferably, the PET sprays the cooling cyclic processing device of water, including cooling tower, is provided with confession on the cooling tower
Water pipe, sewage pipe and cooling tower outlet pipe, the water supplying pipe are connected with water supply device;The sewage pipe is connected with blowdown apparatus
It connects;The cooling tower outlet pipe is connected with the first centrifugal pump, and first centrifugal pump is connected with sink water inlet pipe, the water
Slot water inlet pipe is connected with one end of sink;The other end of the sink is provided with sink outlet pipe, the sink outlet pipe with
Second centrifugal pump is connected, and second centrifugal pump is connected with cooling tower water inlet pipe, the cooling tower water inlet pipe with it is described cold
But tower is connected;The water supplying pipe, the sewage pipe, the cooling tower outlet pipe, the sink water inlet pipe, sink water outlet
Shut-off valve is respectively arranged on pipe and the cooling tower water inlet pipe.
Preferably, the particle transport drying device include the first particle tower storehouse and the second particle tower storehouse, described first
The feeding inlet in grain tower storehouse and the second particle tower storehouse is connected with air blower, the tower storehouse in the first particle tower storehouse and the second particle tower storehouse
Air blower is respectively equipped in the middle part of body.
Compared with prior art, the utility model produces following the utility model has the advantages that a kind of PET cloth waste of the utility model provides
Source recycles green circulatory intelligent manufacturing system, which makes PET cloth waste that can avoid the wasting of resources with recycling and reusing
While avoid environmental pollution, be suitble to large-scale promotion use.
Detailed description of the invention
Fig. 1 is the schematic diagram of the PET cloth waste resource reutilization green circulatory intelligent manufacturing system of the utility model;
Fig. 2 is the structural schematic diagram of the useless cloth apparatus for crushing and treating of PET of the utility model;
Fig. 3 is the structural schematic diagram of the first PET cloth waste centrifugation conveying device of the utility model;
Fig. 4 is the structural schematic diagram of the blower of the first PET cloth waste centrifugation conveying device of the utility model;
Fig. 5 is the structural schematic diagram of the storing drying tower bin device of the utility model;
Fig. 6 is PET forced feed-extrusion fusing device main view of the utility model;
Fig. 7 is PET forced feed-extrusion fusing device left view of the utility model;
Fig. 8 is that the structure of the filter device of PET forced feed-extrusion fusing device extrusion screw rod of the utility model is shown
It is intended to;
Fig. 9 is the structural schematic diagram of the cooling cyclic processing device of PET spray water of the utility model;
Figure 10 is the structural schematic diagram of the particle transport drying device of the utility model;
Figure 11 is that useless cloth is carried out using the PET cloth waste resource reutilization green circulatory intelligent manufacturing system of the utility model
The flow diagram of processing.
Wherein, the useless cloth pulverizer of 1-, 110- spiral conveyer, the first PET cloth waste of 2- are centrifuged conveying device, and 210- is broken
Cloth power device, 211- transmission shaft, 212- reinforce support plate, 213- blower, 214- blower leaf, 215- rotary shaft, 3- material wind point
From device, 4- portable belt stacker, 410- vehicle frame, 411- belt, 412- hopper, 413- idler wheel, the ground 5- feed bin bucket, 6- second
PET cloth waste centrifugation conveying device, 7- dryness storehouse, 711- tower body, 712- wind pipe, 713- sleeve, the first air intake branch of 714-,
The second air intake branch of 715-, 716- drying heater, 717- air blower, 718- feeding limit sensors, 719- blanking limit pass
Sensor, 720- high pressure whirlpool blower, 721- jet thrust, the 3rd PET cloth waste of 8- are centrifuged conveying device, 9- host feed bin, 10- cloth waste
Material storage tube, 1011- rotary blade, 11- screw auger, 12- incongruous double screw formula forced-feeding device, 1211- first motor,
13- extrusion screw rod, 1311- gas vent, 1312- filter device, 1313- strainer, 1314- die head, the second motor of 14-, 15- slow down
Case, 16- cooling tower, 1610- water supplying pipe, 1611- sewage pipe, 1612- cooling tower outlet pipe, 1613- water supply device, 1614- row
Dirty device, 1615- cooling tower water inlet pipe, 1616- shut-off valve, 17- sink, 1710- sink water inlet pipe, 1711- sink outlet pipe,
The first centrifugal pump of 18-, the second centrifugal pump of 19-, 20- the first particle tower storehouse, 21- the second particle tower storehouse.
Specific embodiment
Specific embodiment of the present utility model is described further with reference to the accompanying drawing.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
Embodiment
As shown in Figure 1, a kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system, including PET gives up at cloth crushing
Device, storing drying tower bin device, PET forced feed-extrusion fusing device and spray strip device, the PET is managed to give up at cloth crushing
The output end of reason device is connected with the input terminal of the storing drying tower bin device, the output end of the storing drying tower bin device
It is connected with the PET forced feed-extrusion fusing device, the output end and spray item of the PET forced feed-extrusion fusing device
Device is connected, and the molten state of extrusion is carried out the processing of spinneret item.
Preferably, the PET cloth waste resource reutilization green circulatory intelligent manufacturing system further includes that PET spray water cooling follows
Ring processing unit, hair dryer, pelleter, vibrating screen, particle transport drying device and waste gas recovery processing unit, the spray item dress
The output end set is equipped with the cooling cyclic processing device of PET spray water, is cooled and shaped to the strand of ejection, the PET
The output end of the cooling cyclic processing device of spray water is equipped with hair dryer, for that will pass through the cooling strand drying of water, the drying
The output end of machine is equipped with pelleter, carries out pelletizing to the strand by drying, the output end of the pelleter and vibrating screen it is defeated
Enter end to be connected, the particle by pelleter cutting is screened, picks out granular size qualified products, the vibrating screen output
End is connected with particle transport drying device input terminal, is dried, packs to the particle after selecting, at the waste gas recovery
Reason device is mounted on PET forced feed-extrusion fusing device.
The cloth apparatus for crushing and treating as shown in Fig. 2, the PET gives up, including useless cloth pulverizer 1, it is preferred that the useless cloth
Three are equipped in pulverizer 1 rotatable moving knife and two fixed quiet knives, this structure is conducive to fast-crushing cloth,
Preferably, useless 1 bottom of cloth pulverizer be equipped with spiral conveyer 110, the output end of the spiral conveyer 110 with
The first PET cloth waste centrifugation conveying device 2 is connected, and increases spiral conveyer 110 and advantageously reduces the centrifugation of the first PET cloth waste
The power consumption of conveying device 2 needs biggish centrifugation wind could be by useless cloth pulverizer 1 if not increasing spiral conveyer 110
Interior smashed cloth is sucked out, and can effectively collect cloth waste, the first PET cloth waste centrifugation after increasing spiral conveyer 110
The output end of conveying device 2 is connected with material wind separator 3, and the bottom of the output end of the material wind separator 3 is equipped with mobile skin
Band stacker 4, the PET give up cloth apparatus for crushing and treating whole process using closed transportion.
As shown in figure 3, the first PET cloth waste is centrifuged conveying device 2, including cloth waste power device 210, the cloth waste is dynamic
Power device 210 can be selected but be not limited to motor, it is preferred that the motor is dust-proof motor or fire-proof motor, is capable of increasing life
The production security of producing line, the cloth waste power device 210 are connected with transmission shaft 211, it is preferred that 211 side of transmission shaft
With the fixed stability to enhance transmission shaft 211 of reinforcement 212 phase of support plate, described 211 one end of transmission shaft and cloth waste power device
210 are connected, and the other end is connect with blower 213, under the action of cloth waste power device 210, drive blower by transmission shaft 211
213 rotations, the blower 213 are mounted in perpendicular type pipeline.
As shown in figure 4, the blower 213 includes blower leaf 214 and rotary shaft 215, the blower leaf 214 is right-angled trapezium
Structure, the shorter upper bottom edge of the blower leaf 214 are fixedly connected with rotary shaft 215, and two panels is at least arranged in the blower leaf 214,
Preferably, the blower leaf 214 is evenly arranged with 8, to the efficiency of transmission highest of cloth waste and is not easy to plug, blower leaf at this time
214 very few efficiencies of transmission are not high, and blower leaf 214 is excessively then easy to happen stopping state;215 bottom of rotary shaft and transmission shaft
211 connect, and are arc-shaped at the top of the rotary shaft 215, cloth waste is enabled to pass through, and the feelings for winding fiber will not occur
Condition, it is preferred that the blower leaf 214 and rotary shaft 215 are the stainless steel material by polishing treatment, so can increase smooth journey
The case where degree is easier to transmission cloth waste, winding fiber will not be generated because of burr.In use, cloth waste is from the one of perpendicular type pipeline
End enters, and exports under the drive of blower leaf 214 from the other end of perpendicular type pipeline.
As shown in Fig. 2, the material wind separator 3 includes tank body, the top of the tank is air outlet, and the tank body side is set
There is feed inlet, the tank base is discharge port, when cloth waste material enters tank body by feed inlet, due to gravity, cloth waste
Material can be from the discharge port output of tank base, and wind is then escaped from the air outlet of top of the tank, thus can effectively by cloth waste material and
Wind separates, it is preferred that the air outlet of the top of the tank can be connected with external dedusting treater, to avoid containing
There is the air of flying dust to pollute workshop, it is preferred that the tank body is equipped with observation window, can monitor useless cloth in tank body
Separation situation.
As shown in Fig. 2, the portable belt stacker 4 includes vehicle frame 410, skin is tiltedly installed on the vehicle frame 410
Band 411, for the belt 411 by power drive unit, the belt 411 is equipped with hopper 412, and hopper 412 is being just when collecting material
To the discharge port of 3 tank base of material wind separator, conveyed after expecting to have collected in the drive of belt 411, it is preferred that
410 bottom of vehicle frame is equipped with idler wheel 413, the movement of formula belt stacking machine 4 easy to remove.
As shown in figure 5, the storing drying tower bin device includes ground feed bin bucket 5, described ground feed bin bucket 5 is broken with the 2nd PET
Cloth is centrifuged conveying device 6 and is connected by pipeline, the output end and 7 phase of dryness storehouse of the 2nd PET cloth waste centrifugation conveying device 6
Even, the output end of the dryness storehouse 7 is connected with the 3rd PET cloth waste centrifugation conveying device 8, the 3rd PET cloth waste centrifugation conveying
The output end of device 8 is connected with the input terminal of host feed bin 9, and the 2nd PET cloth waste centrifugation conveying device 6 and the 3rd PET are broken
It is identical as the first PET cloth waste centrifugation structure of conveying device 2 that cloth is centrifuged conveying device 8.
As shown in figure 5, the dryness storehouse 7 includes tower body 711,711 top side of tower body is connected with pan feeding pipeline, institute
711 top side of tower body is stated equipped with wind pipe 712, for the gas in tower body 711 to be discharged, it is preferred that the discharge pipe
Be equipped with membrane filter in road 712, prevent the dust in tower body 711 from entering operation workshop, pollute working environment, it is corresponding it is described go out
Sleeve 713 is equipped with inside tower body 711 at 712 position of air piping, the bottom opening of the sleeve 713 is lower than the wind pipe
The section of 712 air outlet, the sleeve 713 is inverted trapezoidal, after material enters tower body 711, since the top of sleeve 713 is wide
Pine circles round convenient for gas to form eddy flow feeding, simultaneously because its underpart outlet is gradually reduced, allows useless cloth in wind
It falls under pressure, according to gravity principle, gas can then be upwardly into wind pipe 712 from side, and material then can downwards certainly
By falling, prevent the cloth waste in tower body 711 from entering in wind pipe 712 during the falling process.711 medium position of tower body
Side be equipped with the first air intake branch 714, the 711 bottom position side of tower body be equipped with the second air intake branch 715, described first into
Gas branch pipe 714 is communicated to a general pipeline with the second air intake branch 715 and is connected with drying heater 716, the drying heater 716
Inlet end be connected with air blower 717, it is preferred that several electrical bars are equipped in the drying heater 716, it is logical by electrical bar
Electricity generates heat, and hot gas is inputted tower body 711 under the action of air blower 717, and it is de- to carry out heating to the cloth waste in tower body 711
Water;Preferably, observation window is offered on the tower body 711, convenient for the situation in monitoring tower body 711, it is preferred that the tower body
711 tops and top are respectively equipped with feeding limit sensors 718 and blanking limit sensors 719 to the maximum position of cloth waste material
It is monitored with minimum position, guarantees the amount of cloth waste material in tower body 711, convenient for effective progress of subsequent handling, described first
It is equipped with jet inside tower body 711 between air intake branch 714 and the second air intake branch 715 at height and position and pushes away cotton device.
As shown in figure 5, it includes high pressure whirlpool blower 720 and jet thrust 721 that the jet, which pushes away cotton device, it is mounted on described dry
High pressure whirlpool blower 720 outside dry 7 tower body 711 of storehouse is protruded into tower body 711 by pipeline sprays into high pressure gas from jet thrust 721
Tower body 711, this design are easy for blanking, since cloth waste is fluffy and lighter weight, are easy to be packed together, by by high pressure whirlpool
Blower 720 can effectively solve the problem that this problem as power source, it is preferred that the high pressure whirlpool blower 720 can select 0.28
The model of~0.35MPa/2.2KW.
As shown in Figures 6 and 7, the PET forced feed-extrusion fusing device, including forced feed machine and extruder, it is described
The output end of forced feed machine is connected with the input terminal of extruder;The forced feed machine includes cloth waste material storage tube 10, spiral strand
Dragon 11 and incongruous double screw formula forced-feeding device 12,10 bottom of cloth waste material storage tube, which is protruded into, is equipped with rotation in cloth waste material storage tube 10
Rotary impeller 1011, it is preferred that the rotary blade 1011 is horizontal rotary blade, the rotary blade 1011 and power drive
Device connection, rotary blade 1011 rotate in cloth waste material storage tube 10 under the drive of power drive unit, the power drive
Device can be selected but be not limited to motor, it is preferred that the motor is dust-proof motor or fire-proof motor, is capable of increasing production line
Production security, 10 bottom of cloth waste material storage tube are equipped with screw auger 11, and the screw auger 11 connects with power drive unit
Connect, the power drive unit can be selected but be not limited to motor, it is preferred that the motor be dust-proof motor or fire-proof motor,
It is capable of increasing the production security of production line, the screw auger 11 can be by cloth waste material storage tube under the drive of power drive unit
Cloth waste in 10 is forced in feeding extruder, the output end and incongruous double screw formula forced-feeding device 12 of the screw auger 11
Connection, when usually used, cloth waste enters the ratio between the density of the cloth waste material of 12 front and back of incongruous double screw formula forced-feeding device
For 1:3~1:5, optimal feeding effect can be reached at this time, while also contributing to subsequent extrusion process, it will not be because of density too
It results in blockage greatly, strand easy fracture will not be caused out because density is too low, specific regulation is according to the incongruous double screw
Model, size or the discharging speed of formula forced-feeding device 12 and carry out adaptability adjusting, incongruous double screw formula forced feed dress
It sets 12 to connect with first motor 1211, the first motor 1211 drives incongruous double screw formula forced-feeding device 12 to move, excellent
Choosing, the first motor 1211 is dust-proof motor or fire-proof motor, is capable of increasing the production security of production line, described incorgruous
The output end of double-screw type forced-feeding device 12 is connected with the input terminal of the extrusion screw rod 13 of extruder;The extruder includes
The output end of second motor 14, reduction gearbox 15 and the extrusion screw rod 13, second motor 14 is connected with reduction gearbox 15, described
The output end of reduction gearbox 15 is connected with extrusion screw rod 13, is arranged with heating device outside the extrusion screw rod 13, can squeeze to feeding
The cloth waste in screw rod 13 carries out heating extruding out, is more advantageous to the extrusion of cloth waste, it is preferred that the extrusion screw rod 13 is double spiral shells
Bar can make extrusion efficiency higher, the strand better quality of extrusion, it is preferred that be equipped with temperature sensor in extrusion screw rod 13, use
Temperature in monitoring extrusion screw rod 13, in general, controlling the temperature in extrusion screw rod 13 when using are as follows: preheating section: 250-265
DEG C, incipient melting section: 265-285 DEG C, mixing section: 270-280 DEG C, pumping section: 260-275 DEG C, extruding zone: 270-285 DEG C.
As shown in Figure 6 and Figure 8, the output end of the extrusion screw rod 13 and filter device 1312 are adapted setting, the mistake
Strainer 1313 is provided on filter device 1312, it is preferred that the strainer 1313 is at least arranged one, can be convenient for strainer 1313
Replacement uses, it is preferred that the strainer 1313 is detachable double switching strainers, since strainer 1313 belongs in whole device
Easily-consumed products require to replace in actual use daily, are convenient for changing using detachable double switching strainers, and can squeeze out spiral shell
Bar 13 is replaced in the case where not stopping working, and greatly improves working efficiency, the discharge end peace of the filter device 1312
Equipped with die head 1314, it is provided with shaping hole on the die head 1314, for controlling out diameter and the position of strand, convenient at the later period
Reason, it is preferred that be provided with gas vent 1311 on the extrusion screw rod 13, be mainly used for gas during material extrusion of extrusion screw rod 13
The discharge of body, it is preferred that the gas vent 1311 on the extrusion screw rod 13 is connected with external waste gas recovery processing unit, can be right
Exhaust gas in extrusion screw rod 13 is post-processed, and is prevented pernicious gas to be discharged into workshop and is caused air pollution.
As shown in figure 9, the cooling cyclic processing device of PET spray water, including the centrifugation of cooling tower 16, sink 17, first
Pump 18 and second centrifugal pump 19 are provided with water supplying pipe 1610, sewage pipe 1611 and cooling tower outlet pipe on the cooling tower 16
1612, the water supplying pipe 1610 is connected with water supply device 1613;The sewage pipe 1611 is connected with blowdown apparatus 1614;Institute
It states cooling tower outlet pipe 1612 to be connected with the first centrifugal pump 18, first centrifugal pump 18 is connected with sink water inlet pipe 1710
It connects, the sink water inlet pipe 1710 is connected with one end of sink 17;The other end of the sink 17 is provided with sink outlet pipe
1711, the sink outlet pipe 1711 is connected with the second centrifugal pump 19, second centrifugal pump 19 and cooling tower water inlet pipe
1615 are connected, and the cooling tower water inlet pipe 1615 is connected with the cooling tower 16;The water supplying pipe 1610, sewage pipe
1611, it is set respectively on cooling tower outlet pipe 1612, sink water inlet pipe 1710, sink outlet pipe 1711 and cooling tower water inlet pipe 1615
It is equipped with shut-off valve 1616.
Preferably, the cooling tower outlet pipe 1612 is connected with the water inlet of first centrifugal pump 18;Described first
The water outlet of centrifugal pump 18 is connected with the sink water inlet pipe 1710, work of the cold water in cooling tower 16 in the first centrifugal pump 18
Enter sink 17 with lower.
Preferably, the sink outlet pipe 1711 is connected with the water inlet of second centrifugal pump 19, described second from
The water outlet of heart pump 19 is connected with cooling tower water inlet pipe 1615, the hot water in sink 17 under the action of the second centrifugal pump 19 into
Enter cooling tower 16.
As shown in Figure 10, the particle transport drying device includes the first particle tower storehouse 20 and the second particle tower storehouse 21, institute
The feeding inlet for stating the first particle tower storehouse 20 and the second particle tower storehouse 21 is connected with air blower 717, by air blower 717 to first
The particle in grain tower storehouse 20 and the second particle tower storehouse 21 is dried, the tower in the first particle tower storehouse 20 and the second particle tower storehouse 21
It is respectively equipped with air blower 717 in the middle part of warehouse, forced air drying is carried out to the intracorporal particle in tower storehouse.
Useless cloth is handled using the PET cloth waste resource reutilization green circulatory intelligent manufacturing system of the utility model
Process mainly comprise the steps that
A. the PET cloth that gives up is collected and is arranged, and the PET compiled the cloth that gives up is put into the PET cloth that gives up and crushes
Processing unit is crushed, separated and is conveyed: the useless cloth of the PET compiled being put into the useless cloth pulverizer 1 and carries out powder
Broken, so that the control of smashed cloth waste is in 80*50mm size or so, smashed cloth enters spiral conveyer 110, then
Enter the material wind separator 3 under the action of the first PET cloth waste is centrifuged conveying device 2 and carries out cloth waste material and wind and dirt
Cloth waste material after separation is transported to the ground of the storing drying tower bin device by separation by the portable belt stacker 4
In feed bin bucket 5;
B. the storing drying tower bin device will be passed through by smashed cloth waste material to dehydrate: described ground feed bin
Cloth waste material in bucket 5 is transported to the dryness storehouse 7 under the action of the 2nd PET cloth waste is centrifuged conveying device 6 and is dehydrated
Dry, 7 temperature of the dryness storehouse control stops 1.5-3 hours in 180-230 DEG C, this dryness storehouse 7 of cloth waste material, it is preferred that
7 temperature of dryness storehouse is controlled at 180 DEG C, and cloth waste material stops 2 hours in this dryness storehouse 7, and such setting can guarantee raw material aqueous
In the case where measuring lower pair, the thermal energy used is minimum, reaches the optimum degree of technique, prevents the waste of the energy, so that cloth waste material
Water content is less than 500ppm, since the water content of raw material is affected to later period spinneret moulding process, if water content is excessive
Then silk is easily broken off, and influences final product quality, therefore to control the water content of raw material, is centrifuged conveying dress in the 3rd PET cloth waste
Cloth waste material is fed into the PET forced feed-extrusion fusing device under the action of setting 8;
C. the PET forced feed-extrusion fusing device will be fed by the cloth in the cloth waste material of dehydration and drying to carry out
Extrusion molten: the cloth waste material is centrifuged conveying device 8 by the 3rd PET cloth waste and inputs in the cloth waste material storage tube 10,
The spiral that cloth waste material strip enters 10 bottom of cloth waste material storage tube is twisted under the drive of rotary blade 1011 in cloth waste material storage tube 10
In dragon 11, cloth waste is sent into incongruous double screw formula forced-feeding device 12 and carries out forced feed by the screw auger 11, wherein
The ratio between the density of cloth waste material of 12 front and back of incongruous double screw formula forced-feeding device is 1:3~1:5, and cloth waste material is fed institute
It states and carries out melt extruded in extruder, at this point, the temperature in the extrusion screw rod 13 controls are as follows: preheating section: 250-265 DEG C, just
Molten section: 265-285 DEG C, mixing section: 270-280 DEG C, pumping section: 260-275 DEG C, extruding zone: 270-285 DEG C, after extruding molten
Melt body is filtered by the filter device 1312, removes extra impurity, so that non-melt (solid) impurity≤3 ‰, are protected
Demonstrate,prove the quality of spinneret item;
Preferably, it is post-processed by the pernicious gas that waste gas recovery processing unit generates extruder, prevents nocuousness
Gas, which is discharged into workshop, causes air pollution;
D. spinneret item will be carried out by the spray strip device by filtered molten mass.
Preferably, useless cloth processing is carried out using the PET cloth waste resource reutilization green circulatory intelligent manufacturing system
Process further includes following steps:
E. the strand sprayed by the spray strip device is carried out by the cooling cyclic processing device of PET spray water cold
But it forms;
F. the strand being cooled and shaped by the cooling cyclic processing device of PET spray water is carried out by the hair dryer
Drying: strand is to remove moisture extra on strand that can carry a large amount of moisture, the main purpose of drying after supercooling, is made
Water content≤5% of strand after must drying up;
G. the strand after the drying is subjected to pelletizing by the pelleter;
H. the particle after the pelletizing is filtered out into the particle of qualified size by vibrating screen;
I. particle transport drying device will be delivered to by the particle of screening to be dried, pack.
It can be seen from the above description that the above embodiments of the utility model achieve the following technical effects: this is
System is suitble to push away on a large scale so that PET cloth waste can avoid environmental pollution with recycling and reusing while avoiding the wasting of resources
It is wide to use.
The embodiments of the present invention is explained in detail in conjunction with attached drawing above, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the protection scope of the utility model.
Claims (15)
1. a kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system, which is characterized in that give up at cloth crushing including PET
Device, storing drying tower bin device, PET forced feed-extrusion fusing device and spray strip device, the PET is managed to give up at cloth crushing
The output end of reason device is connected with the input terminal of the storing drying tower bin device, the output end of the storing drying tower bin device
It is connected with the PET forced feed-extrusion fusing device, the output end and spray item of the PET forced feed-extrusion fusing device
Device is connected.
2. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as described in claim 1, which is characterized in that described
System further includes the cooling cyclic processing device of PET spray water, hair dryer, pelleter, vibrating screen, particle transport drying device and gives up
Gas recycling and processing device, the output end of the spray strip device are equipped with the cooling cyclic processing device of PET spray water, the PET
The output end of the cooling cyclic processing device of spray water is equipped with hair dryer, and the output end of the hair dryer is equipped with pelleter, described to cut
The output end of grain machine is connected with the input terminal of vibrating screen, the vibrating screen output end and particle transport drying device input terminal phase
Even, the waste gas recovery processing unit is mounted on PET forced feed-extrusion fusing device.
3. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as described in claim 1, which is characterized in that described
PET gives up cloth apparatus for crushing and treating including giving up cloth pulverizer (1), and the discharge end and the first PET of the useless cloth pulverizer (1) are broken
Cloth is centrifuged conveying device (2) and is connected, output end and material wind separator (3) phase of the first PET cloth waste centrifugation conveying device (2)
Even, the bottom of the output end of the material wind separator (3) is equipped with portable belt stacker (4), and the PET gives up cloth pulverization process
Device whole process uses closed transportion.
4. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 3, which is characterized in that described
Useless cloth pulverizer (1) bottom is equipped with spiral conveyer (110), the output end of the spiral conveyer (110) with it is described
First PET cloth waste is centrifuged conveying device (2) and is connected.
5. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 3, which is characterized in that described
It includes cloth waste power device (210) that first PET cloth waste, which is centrifuged conveying device (2), the cloth waste power device (210) and transmission shaft
(211) it is connected, described transmission shaft (211) one end is connected with cloth waste power device (210), and the other end is connect with blower (213), institute
Stating blower (213) includes blower leaf (214) and rotary shaft (215), and the blower leaf (214) is ladder structure of right angle, the wind
The shorter upper bottom edge of machine leaf (214) is fixedly connected with rotary shaft (215), and two panels, the rotation is at least arranged in the blower leaf (214)
Shaft (215) bottom is connect with the transmission shaft (211).
6. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 3, which is characterized in that described
Expect that wind separator (3) include tank body, the top of the tank is air outlet, and the tank body side is equipped with feed inlet, the tank body bottom
Portion is discharge port.
7. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 3, which is characterized in that described
Portable belt stacker (4) includes vehicle frame (410), is tiltedly installed with belt (411), the belt on the vehicle frame (410)
(411) power drive unit is installed, belt (411) upper surface is equipped with hopper (412) on.
8. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 3, which is characterized in that described
Storing drying tower bin device includes ground feed bin bucket (5), and described ground feed bin bucket (5) and the 2nd PET cloth waste centrifugation conveying device (6) are logical
The output end of piping connection, the 2nd PET cloth waste centrifugation conveying device (6) is connected with dryness storehouse (7), the dryness storehouse
(7) output end is connected with the 3rd PET cloth waste centrifugation conveying device (8), the 3rd PET cloth waste centrifugation conveying device (8)
Output end is connected with the input terminal of host feed bin (9), the 2nd PET cloth waste centrifugation conveying device (6) and the 3rd PET cloth waste from
Heart conveying device (8) is identical as the first PET cloth waste centrifugation structure of conveying device (2).
9. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 8, which is characterized in that described
Dryness storehouse (7) includes tower body (711), and tower body (711) top side is connected with pan feeding pipeline, tower body (711) top
Side is equipped with wind pipe (712), is equipped with sleeve inside the tower body (711) at corresponding wind pipe (712) position
(713), the bottom opening of the sleeve (713) is lower than the air outlet of the wind pipe (712), and the sleeve (713) is cut
Face is inverted trapezoidal, and tower body (711) the medium position side is equipped with the first air intake branch (714), tower body (711) the bottom position
Side is set equipped with the second air intake branch (715), first air intake branch (714) and the second air intake branch (715) are communicated to one
A general pipeline is connected with drying heater (716), and the inlet end of the drying heater (716) is connected with air blower (717), described
It is equipped with jet inside tower body (711) between first air intake branch (714) and the second air intake branch (715) at height and position and pushes away cotton
Device.
10. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 9, which is characterized in that described
It includes high pressure whirlpool blower (720) and jet thrust (721) that jet, which pushes away cotton device, and the high pressure whirlpool blower (720) is mounted on institute
State dryness storehouse (7) tower body (711) outside, the jet thrust (721) is connected with the high pressure whirlpool blower (720) by pipeline, institute
Jet thrust (721) is stated to protrude into tower body (711).
11. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as described in claim 1, which is characterized in that described
PET forced feed-extrusion fusing device, including forced feed machine and extruder, the output end and extrusion of the forced feed machine
The input terminal of machine is connected.
12. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 11, which is characterized in that institute
Stating forced feed machine includes cloth waste material storage tube (10), screw auger (11) and incongruous double screw formula forced-feeding device (12), institute
Cloth waste material storage tube (10) bottom is stated to protrude into cloth waste material storage tube (10) equipped with rotary blade (1011), the rotary blade (1011)
Connect with power drive unit, cloth waste material storage tube (10) bottom be equipped with screw auger (11), the screw auger (11) with
Power drive unit connection, the output end of the screw auger (11) are connect with incongruous double screw formula forced-feeding device (12),
The incongruous double screw formula forced-feeding device (12) connect with first motor (1211), the incongruous double screw formula forced feed
The output end of device (12) is connected with the input terminal of the extrusion screw rod (13) of extruder.
13. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 12, which is characterized in that institute
Stating extruder includes the second motor (14), reduction gearbox (15) and the extrusion screw rod (13), the output of second motor (14)
End is connected with the reduction gearbox (15), and the output end of the reduction gearbox (15) is connected with the extrusion screw rod (13), the extrusion
Heating device is arranged with outside screw rod (13), the output end of the extrusion screw rod (13) and filter device (1312) are adapted setting,
It is provided with strainer (1313) on the filter device (1312), the discharge end of the filter device (1312) is equipped with die head
(1314), it is provided with shaping hole on the die head (1314), offers gas vent (1311) on the extrusion screw rod (13).
14. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 2, which is characterized in that described
The cooling cyclic processing device of PET spray water, including cooling tower (16), be provided on the cooling tower (16) water supplying pipe (1610),
Sewage pipe (1611) and cooling tower outlet pipe (1612), the water supplying pipe (1610) are connected with water supply device (1613);It is described
Sewage pipe (1611) is connected with blowdown apparatus (1614);The cooling tower outlet pipe (1612) is connected with the first centrifugal pump (18)
It connects, first centrifugal pump (18) is connected with sink water inlet pipe (1710), the sink water inlet pipe (1710) and sink (17)
One end be connected;The other end of the sink (17) is provided with sink outlet pipe (1711), the sink outlet pipe (1711)
It is connected with the second centrifugal pump (19), second centrifugal pump (19) is connected with cooling tower water inlet pipe (1615), the cooling
Tower water inlet pipe (1615) is connected with the cooling tower (16);It is the water supplying pipe (1610), the sewage pipe (1611), described cold
But tower outlet pipe (1612), the sink water inlet pipe (1710), the sink outlet pipe (1711) and the cooling tower water inlet pipe
(1615) shut-off valve (1616) are respectively arranged on.
15. PET cloth waste resource reutilization green circulatory intelligent manufacturing system as claimed in claim 2, which is characterized in that described
Particle transport drying device include the first particle tower storehouse (20) and the second particle tower storehouse (21), the first particle tower storehouse (20) and
The feeding inlet in the second particle tower storehouse (21) is connected with air blower (717), the first particle tower storehouse (20) and the second particle tower storehouse
(21) air blower (717) are respectively equipped in the middle part of tower warehouse.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109352871A (en) * | 2018-10-08 | 2019-02-19 | 无锡市熔杰再生资源有限公司 | A kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system and technique |
CN113713943A (en) * | 2021-07-27 | 2021-11-30 | 上海莱布星科技有限公司 | Preparation method of water wax powder |
-
2018
- 2018-10-08 CN CN201821628057.6U patent/CN209440620U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109352871A (en) * | 2018-10-08 | 2019-02-19 | 无锡市熔杰再生资源有限公司 | A kind of PET cloth waste resource reutilization green circulatory intelligent manufacturing system and technique |
CN113713943A (en) * | 2021-07-27 | 2021-11-30 | 上海莱布星科技有限公司 | Preparation method of water wax powder |
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