CN104139471B - A washing and purification method for recycling and reusing film-type waste plastics - Google Patents
A washing and purification method for recycling and reusing film-type waste plastics Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种废旧塑料回收洗涤净化系统和洗涤净化方法,具体涉及一种薄膜类废旧塑料回收再利用洗涤净化系统和洗涤净化方法。 The invention relates to a recycling, washing and purifying system and a washing and purifying method for waste plastics, in particular to a washing and purifying system and a washing and purifying method for recycling and reusing thin-film waste plastics.
背景技术 Background technique
塑料工业的发展,给人类带来巨大好处,却留下无穷的后患即“白色污染”。自从有了塑料制品,就不可避免地产生了旧塑料,并且随着时间推移,更多新原料投入使用,使得废旧塑料呈大幅度上升。由于废旧塑料在常温下不易老化降解,从而形成与日俱增白色污染,使生态环境遭受严重破坏。 The development of the plastics industry has brought great benefits to mankind, but it has left endless troubles, namely "white pollution". Since there are plastic products, old plastics are inevitably produced, and as time goes by, more new raw materials are put into use, which makes waste plastics rise sharply. Because waste plastics are not easy to age and degrade at room temperature, white pollution is increasing day by day, causing serious damage to the ecological environment.
我国塑料制品产量、用量均居全球第一,人均年消费塑料三公斤左右(发达国家人均年消费八公斤),白色污染程度居全球第四。以废弃的塑料制品为原料加工而成的再生颗粒市场紧俏,可实现资源利用的良性循环,意义深远。农膜、方便袋、水泥袋、食品包装袋、编织袋等薄膜类废旧塑料,都是再生颗粒的原料来源。特别是利用废纸作为原料的造纸厂,每吨废纸会产生5~8%的固弃物,其中以聚丙烯、聚乙烯薄膜类废旧塑料为主,占比80~90%,按年产100万吨纸规模的造纸厂,年产生固弃物5~8万吨,含废旧塑料4~7万吨,回收利用可产生巨大的经济效益,同时降低环境污染。 The output and consumption of plastic products in my country rank first in the world. The per capita annual consumption of plastics is about 3 kg (8 kg per capita in developed countries), and the degree of white pollution ranks fourth in the world. The market for recycled granules processed from discarded plastic products is in short supply, which can realize a virtuous cycle of resource utilization, which is of far-reaching significance. Agricultural film, convenience bags, cement bags, food packaging bags, woven bags and other film-based waste plastics are all sources of raw materials for recycled granules. Especially for paper mills that use waste paper as raw materials, 5-8% of solid waste will be generated per ton of waste paper, of which waste plastics such as polypropylene and polyethylene film are the main ones, accounting for 80-90%. A paper mill with a scale of 1 million tons of paper produces 50,000 to 80,000 tons of solid waste annually, including 40,000 to 70,000 tons of waste plastics. Recycling can generate huge economic benefits while reducing environmental pollution.
由于薄膜类废旧塑料容重低,体积大,成分复杂,特别是破碎和洗涤净化困难,需耗费大量的水资源,现回收再生领域主要以散户、小作坊式生产,设备简陋,规模小,极易造成二次环境污染。 Due to the low bulk density, large volume, and complex composition of film-based waste plastics, it is especially difficult to crush, wash and purify, and consume a lot of water resources. The current recycling and regeneration field is mainly produced by individual households and small workshops, with simple equipment and small scale. Cause secondary environmental pollution.
发明内容 Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种薄膜类废旧塑料回收再利用洗涤净化系统,进而提供一种薄膜类废旧塑料回收再利用洗涤净化方法。 Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a washing and purification system for the recycling and reuse of film-based waste plastics, and further provides a washing and purification method for the recycling and reuse of film-based waste plastics.
技术方案:为解决上述技术问题,本发明提供的薄膜类废旧塑料回收再利用洗涤净化系统,按物料工序运行方向,包括第一输送设备、撕碎机、第二输送设备、转鼓式洗涤机、多转鼓式洗涤分离装置、料片泵、斜螺旋脱水机、缓冲料仓、第三螺旋输送机、双螺杆浸渍机、干燥机、第四输送设备和贮料仓;所述第一输送设备的出料口正对撕碎机的进料口,所述撕碎机的出料口正对第二输送设备的进料口,所述第二输送设备的出料口正对转鼓式洗涤机的进料口,所述转鼓式洗涤机的出料口与多转鼓式洗涤分离装置中的进料口连通,所述多转鼓式洗涤分离装置的出料口下方设有容器,所述料片泵设于该容器与斜螺旋脱水机之间,料片泵的输入端设置在该容器的容积腔内,料片泵的输出端与斜螺旋脱水机的进料口连通,所述斜螺旋脱水机的出料口与缓冲料仓的进料口连通,所述缓冲料仓的出料口与第三螺旋输送机的进料口连通,所述第三螺旋输送机的出料口与双螺杆浸渍机的进料口连通,所述双螺杆浸渍机的出料口与干燥机的进料口连通,所述干燥机的出料口与第四输送设备的进料口连通,所述第四输送设备的出料口与贮料仓的进料口连通。 Technical solution: In order to solve the above technical problems, the washing and purification system for recycling and reusing film waste plastics provided by the present invention includes the first conveying equipment, the shredder, the second conveying equipment, and the drum washing machine according to the running direction of the material process. , multi-drum washing and separating device, sheet pump, oblique screw dehydrator, buffer silo, third screw conveyor, twin-screw impregnation machine, dryer, fourth conveying equipment and storage silo; the first conveying The discharge port of the equipment is facing the feed port of the shredder, the discharge port of the shredder is facing the feed port of the second conveying equipment, and the discharge port of the second conveying device is facing the drum type The feed port of the washing machine, the discharge port of the drum type washing machine is connected with the feed port in the multi-drum type washing and separating device, and a container is arranged below the discharge port of the multi-drum type washing and separating device , the tablet pump is arranged between the container and the inclined screw dehydrator, the input end of the tablet pump is arranged in the volume chamber of the container, and the output end of the tablet pump communicates with the feed port of the inclined screw dehydrator, The discharge port of the inclined screw dehydrator is connected with the feed port of the buffer silo, the discharge port of the buffer silo is connected with the feed port of the third screw conveyor, and the discharge port of the third screw conveyor is The feed port is connected with the feed port of the twin-screw impregnation machine, the discharge port of the twin-screw dip machine is connected with the feed port of the dryer, and the discharge port of the dryer is connected with the feed port of the fourth conveying equipment , the discharge port of the fourth conveying device communicates with the feed port of the storage bin.
优选的,所述第一输送设备和第二输送设备和第四输送设备为链板输送机或皮带输送机。 Preferably, the first conveying equipment, the second conveying equipment and the fourth conveying equipment are chain conveyors or belt conveyors.
优选的,其中的转鼓式洗涤机包括机体,转鼓、转鼓驱动装置;所述机体一侧上部设有进料口,其另一侧设有出料口,机体内设有洗涤腔,所述转鼓设于洗涤腔内并受转鼓驱动装置驱动旋转;所述转鼓位置下方的机体底部形状呈倒锥台形;所述机体邻近进料口的一端设有上进水口,所述机体底部的倒锥台形的下锥台口的下方设有与下锥台口连通的管体,管体侧壁设有下进水口;所述管体的下方设有沉渣管,所述沉渣管的上端设有上卸渣阀,下端设有下卸渣阀。采用本结构的转鼓式洗涤机可通过下进水口进水形成上行水流,上行水流的推力将有效减少比重较轻的物料向下沉淀,仅使得比重较重的重杂质如金属物、石子等沉入沉渣管,可以有效的清除物料中的重杂质,且极大的减少了物料在洗涤分离杂质的过程中易造成的损耗。 Preferably, the drum washing machine includes a body, a drum, and a drum driving device; the upper part of one side of the body is provided with a feed port, the other side is provided with a discharge port, and a washing chamber is provided in the body. The drum is set in the washing chamber and is driven to rotate by the drum driving device; the bottom of the body below the position of the drum is in the shape of an inverted frustum; the end of the body adjacent to the feed inlet is provided with an upper water inlet, The bottom of the inverted frustum-shaped lower cone mouth is provided with a pipe body connected to the lower cone mouth, and the side wall of the pipe body is provided with a lower water inlet; the bottom of the pipe body is provided with a sediment pipe. The upper end is provided with an upper slag discharge valve, and the lower end is provided with a lower slag discharge valve. The drum washing machine with this structure can enter water through the lower water inlet to form an upward water flow, and the thrust of the upward water flow will effectively reduce the downward sedimentation of materials with a lighter specific gravity, and only make heavy impurities with a heavier specific gravity such as metal objects, stones, etc. Sinking into the sediment pipe can effectively remove heavy impurities in the material, and greatly reduce the loss that is easily caused by the material in the process of washing and separating impurities.
优选的,其中的多转鼓式洗涤分离装置包括机体,所述机体一端上部设有进料口,其另一端设有出料口,机体内设有洗涤腔,所述洗涤腔内设有转鼓,在进料口和出料口之间依次设置两个或两个以上的转鼓;所述机体底部形状呈并列多个倒锥台形,倒锥台形的位置与转鼓位置一一对应,并位于所对应的转鼓位置的下方;所述机体邻近进料口的一端设有上进水口,所述机体底部各倒锥台形的下锥台口的下方均对应设有与下锥台口连通的管体,各管体侧壁均对应设有下进水口;各管体的下方均对应设有沉料管,各沉料管的上端均对应设有上卸料阀,下端均对应设有下卸料阀。作为该优选方案的进一步优选:所述多转鼓式洗涤分离装置的各下进水口处均对应设有流速控制装置,所述各管体内均对应设有流速计,所述上卸料阀和与其对应的下卸料阀为间隔交替启闭的自动阀门。本多转鼓式洗涤分离装置可通过上、下进水口同时注入洗涤水,和交替启闭上、下卸料阀的方法,利用混合物料中不同物料的比重不同,控制各个下进水口注入的洗涤水的上行流速,有效洗涤并分离出存在比重差异的不同物料。进一步可通过配置依次递减的各个下进水口注入的洗涤水的上行流速,获得混合物料递进式分离和递增式沉积效果。同时可通过流速控制装置、流速计,更为精确地控制水流流速,通过自动阀门自动积料卸料,有效保障了生产的连续性。 Preferably, the multi-drum type washing and separating device includes a body, the upper part of one end of the body is provided with a feed port, the other end is provided with a discharge port, a washing chamber is provided in the body, and a rotary drum is provided in the washing chamber. Drum, two or more drums are arranged in sequence between the feed inlet and the outlet; the bottom of the machine body is in the shape of multiple inverted frustums juxtaposed, and the positions of the inverted frustums correspond to the positions of the drums one by one. And located below the corresponding drum position; the end of the body adjacent to the feed port is provided with an upper water inlet, and the bottom of the body bottom is equipped with a corresponding lower cone mouth that communicates with the lower cone mouth. The pipe body, the side wall of each pipe body is equipped with a lower water inlet; Lower the dump valve. As a further preference of this preferred solution: each lower water inlet of the multi-drum washing and separating device is correspondingly provided with a flow rate control device, each of the pipes is correspondingly provided with a flow meter, and the upper discharge valve and The corresponding lower discharge valve is an automatic valve that opens and closes alternately at intervals. The multi-drum type washing and separating device can simultaneously inject washing water through the upper and lower water inlets, and alternately open and close the upper and lower discharge valves, and use the different specific gravity of different materials in the mixed material to control the injection of each lower water inlet. The upward flow rate of washing water effectively washes and separates different materials with different specific gravity. Further, the progressive separation and incremental deposition effect of the mixed material can be obtained by configuring the ascending flow rate of the washing water injected into each of the lower water inlets in descending order. At the same time, the water flow rate can be controlled more precisely through the flow rate control device and the flow meter, and the automatic valve can automatically accumulate and unload the material, effectively ensuring the continuity of production.
优选的,所述斜螺旋脱水机包括螺旋外壳,螺旋外壳内设有受螺旋驱动装置驱动旋转的螺旋,所述螺旋外壳及其内部的螺旋沿物料输送方向由低到高倾斜设置,所述螺旋外壳的两端分别为外壳斜下端和外壳斜上端,所述外壳位于外壳斜下端的上部设有进料口,位于外壳斜下端的下部设有排水口,位于外壳斜上端的下部设有出料口,所述螺旋外壳内位于螺旋的下部平行设有滤网板。 Preferably, the helical screw dehydrator includes a helical shell, and a screw driven by a screw driving device is arranged inside the helical shell, and the helical shell and the internal helix are inclined from low to high along the material conveying direction, and the helical The two ends of the shell are respectively the slanted lower end of the shell and the slanted upper end of the shell. The upper part of the shell is located at the slanted lower end of the shell. mouth, the lower part of the spiral casing is provided with a filter screen in parallel.
其中的缓冲料仓可选用本领域常规反应仓,作为本发明的进一步改进,优选均匀落料式缓冲料仓。所述均匀落料式缓冲料仓,包括仓体和均匀落料装置,仓体顶部设有进料口,仓体底部设有落料口;所述均匀落料装置,包括壳体,壳体内设有排料螺旋,壳体一侧下部设有反应仓的出料口,该均匀落料装置的进料口即为反应仓仓体底部的落料口;所述排料螺旋包括螺旋轴和设置在螺旋轴上的螺旋叶片,所述螺旋轴位于出料口上方的部位固定设有均匀落料环,所述均匀落料环与所述螺旋轴的中心轴线一致;所述均匀落料环包括管体和多线螺纹叶片,所述多线螺纹叶片固定连接在管体的外壁上,所述管体固定环绕套接在螺旋轴上,所述多线螺纹叶片的旋向与所述排料螺旋上的螺旋叶片旋向一致。作为本发明的进一步改进,本均匀落料式反应仓的仓体为梯形方仓;所述均匀落料装置包括两根以上的排料螺旋,每根排料螺旋均包括螺旋轴和螺旋叶片,所述螺旋叶片为沿输送方向螺距逐渐由小变大的变螺距螺旋叶片;每根排料螺旋的螺旋轴位于出料口上方的部位均固定设有均匀落料环,每个均匀落料环与其对应的螺旋轴中心轴线一致,每个均匀落料环上的多线螺纹叶片与其对应的排料螺旋上的螺旋叶片旋向一致;所述两根以上的排料螺旋分别独立驱动,相邻排料螺旋的螺旋轴反向旋转。本均匀落料式反应仓通过均匀落料环可实现均匀下料,有利于下游制浆设备稳定生产,负载波动幅度由原来的一倍以上降低至10~15%之内,降低了设备故障率,提高了设备可靠性,稳定了浆料质量。在此基础上,进一步可通过两根以上的排料螺旋反向旋转,使得物料在邻近排料螺旋上的两个反向旋转尤其是反内向旋转的螺旋叶片的共同推动下,更加均衡的往前推移,然后经均匀落料环的搅拌打散,连续均匀得从出料口下落至下游设备。排料螺旋上螺旋叶片的变螺距设计可以使得物料在输送过程中沿螺旋轴输送方向由充满状态逐渐过渡到松散状态,提高效率,降低螺旋运转负载和磨损。 The buffer silo can be a conventional reaction silo in the field, and as a further improvement of the present invention, a uniform-feeding buffer silo is preferred. The uniform blanking type buffer silo includes a silo body and a uniform blanking device, the top of the silo body is provided with a feed port, and the bottom of the silo body is provided with a blanking port; the uniform blanking device includes a shell, and the inside of the shell There is a discharge screw, and the lower part of one side of the shell is provided with the discharge port of the reaction chamber. The feed port of the uniform blanking device is the discharge port at the bottom of the reaction chamber body; the discharge screw includes a screw shaft and a The screw blade arranged on the screw shaft, the position of the screw shaft above the discharge port is fixed with a uniform blanking ring, and the uniform blanking ring is consistent with the central axis of the screw shaft; the uniform blanking ring It includes a pipe body and multi-threaded blades. The multi-threaded blades are fixedly connected to the outer wall of the pipe body. The helical blades on the material auger rotate in the same direction. As a further improvement of the present invention, the bin body of the uniform blanking type reaction bin is a trapezoidal square bin; the uniform blanking device includes more than two discharge screws, and each discharge screw includes a screw shaft and a screw blade, The screw blade is a variable pitch screw blade whose pitch gradually changes from small to large along the conveying direction; the screw shaft of each discharge screw is fixed at the position above the discharge port, and a uniform blanking ring is fixed, and each uniform blanking ring The central axis of the corresponding screw shaft is consistent, and the multi-threaded blades on each uniform blanking ring are in the same direction as the screw blades on the corresponding discharge screw; the two or more discharge screws are driven independently, adjacent to each other. The screw shaft of the discharge screw rotates in reverse. The uniform blanking type reaction chamber can realize uniform blanking through the uniform blanking ring, which is conducive to the stable production of downstream pulping equipment, and the load fluctuation range is reduced from more than doubled to within 10~15%, reducing the equipment failure rate , Improve equipment reliability and stabilize slurry quality. On this basis, more than two discharge augers can be further rotated in reverse, so that the material can flow more evenly under the joint push of two counter-rotating, especially inwardly rotating, spiral blades on the adjacent discharge auger. It moves forward, and then it is broken up by the stirring of the uniform drop ring, and it is continuously and evenly dropped from the discharge port to the downstream equipment. The variable pitch design of the helical blades on the discharge screw can make the material gradually transition from the full state to the loose state along the conveying direction of the screw shaft during the conveying process, which improves the efficiency and reduces the load and wear of the screw.
优选的,本系统中的双螺杆浸渍机,如在2012年9月11日提交的申请号为201210332112.8、公开号为CN 102864669 A的名为“一种双螺杆浸渍机”的中国专利申请中所描述的,其全部内容通过引用结合于此。也可以如2012年9月11日提交的授权号为ZL 201220458032.2的名为“一种双螺杆浸渍机”的中国专利申请中所描述的,其全部内容通过引用结合于此。上述的双螺杆浸渍机包括机架以及设置在机架上的电机、齿轮变速箱、可移式鼓形齿联轴器、机筒和两根螺杆,所述电机通过齿轮变速箱以及可移式鼓形齿联轴器与两根螺杆传动连接,所述两根螺杆互相平行且可转动地设置在所述机筒内,所述机筒一端设有进料口,另一端设有出料口;所述螺杆沿输送方向依次套设有第一输送螺旋套、第一挤压螺旋套、第二输送螺旋套、第二挤压螺旋套、第三输送螺旋套以及第三挤压螺旋套, 所述第一、第二、第三输送螺旋套的螺旋方向与所述第一、第二、第三挤压螺旋套的螺旋方向相反,所述第一输送螺旋套的螺距沿输送方向逐渐减小;所述机筒下部设有废液孔;所述第一、第二、第三挤压螺旋套的螺棱上开有豁槽;所述机筒为上下剖分式机筒,包括对称连接的固定设置在机架上的上半机筒和可启闭的连接在机架上的下半机筒。优选的,所述机筒上部设有与第三输送螺旋套对应的液体加入孔。 Preferably, the twin-screw impregnation machine in this system is as described in the Chinese patent application titled "A twin-screw impregnation machine" filed on September 11, 2012 with application number 201210332112.8 and publication number CN 102864669 A. described, the entire contents of which are hereby incorporated by reference. It can also be as described in the Chinese patent application entitled "A Twin-screw Impregnating Machine" with the authorization number ZL 201220458032.2 filed on September 11, 2012, the entire contents of which are hereby incorporated by reference. The above-mentioned twin-screw impregnation machine includes a frame and a motor arranged on the frame, a gear box, a movable drum gear coupling, a barrel and two screws, and the motor passes through a gear box and a movable The drum-shaped gear coupling is connected with two screw rods, and the two screw rods are parallel to each other and rotatably arranged in the barrel. One end of the barrel is provided with a material inlet, and the other end is provided with a material outlet. ; The screw is sequentially provided with a first conveying helical sleeve, a first extruding helical sleeve, a second conveying helical sleeve, a second extruding helical sleeve, a third conveying helical sleeve and a third extruding helical sleeve along the conveying direction, The helical directions of the first, second, and third conveying helical sleeves are opposite to those of the first, second, and third extruding helical sleeves, and the pitch of the first conveying helical sleeves gradually decreases along the conveying direction. Small; the lower part of the barrel is provided with a waste liquid hole; the first, second, and third extruded helical sleeves have grooves on the ribs; the barrel is split up and down, including symmetrical The connected upper half barrel fixedly arranged on the frame and the openable and closable lower half barrel connected on the frame. Preferably, the upper part of the barrel is provided with a liquid injection hole corresponding to the third conveying screw sleeve.
其中的干燥机可选用本领域常规干燥机,优选网带式干燥机。所述网带式干燥机包括机箱和多层干燥机网带装置;所述机箱的上部设有进料口,底部设有出料口;所述多层干燥机网带装置包括多层横向设置的输送带,在竖直方向上所述多层输送带首尾段交错设置,沿物料输送方向,下一层输送带的首端伸出上一层输送带的尾端;所述进料口位于最高层输送带的首端上方,所述出料口位于最低层输送带的尾端下方;所述机箱周围设有若干热风风机和若干排湿风机,所述热风风机通过风道和导风管与多层干燥机网带装置上设置的进风口、出风口连接,所述排湿风机通过排湿管道与多层干燥机网带装置上设置的排湿口连接。 Dryer wherein can select this area conventional dryer for use, preferably mesh belt type dryer. The mesh belt dryer includes a case and a multi-layer dryer mesh belt device; the upper part of the case is provided with a feed port, and the bottom is provided with a discharge port; the multi-layer dryer mesh belt device includes a multi-layer horizontally arranged In the vertical direction, the first and last sections of the multi-layer conveyor belt are staggered, and along the material conveying direction, the head end of the next layer of conveyor belt protrudes from the tail end of the upper layer of conveyor belt; Above the head end of the highest conveyor belt, the discharge port is located below the tail end of the lowest conveyor belt; several hot air fans and some dehumidification fans are arranged around the chassis, and the hot air fans pass through the air duct and the air duct It is connected with the air inlet and air outlet provided on the mesh belt device of the multi-layer dryer, and the humidity exhaust fan is connected with the moisture discharge port provided on the mesh belt device of the multi-layer dryer through the moisture exhaust pipe.
为解决上述技术问题,本发明提供的一种薄膜类废旧塑料回收再利用洗涤净化方法,其使用上述的薄膜类废旧塑料回收再利用洗涤净化系统,该方法包括: In order to solve the above technical problems, the present invention provides a washing and purification method for recycling and reusing film-based waste plastics, which uses the above-mentioned recycling and reusing washing and purification system for film-based waste and old plastics. The method includes:
①备料工段: ①Material preparation section:
将物料由第一输送设备输送至撕碎机破碎成料片后;然后由第二输送设备输送至转鼓式洗涤机加洗涤水调整浓度为3~5%进行洗涤、沉渣,去除混杂在物料中的重杂质; The material is conveyed by the first conveying equipment to the shredder and crushed into pieces; then conveyed by the second conveying equipment to the drum washing machine, adding washing water to adjust the concentration to 3~5% for washing, sediment, and removal of mixed materials Heavy impurities in;
②洗涤分离工段: ②Washing and separation section:
将备料工段输出的洗涤后的含水物料输送至多转鼓式洗涤分离装置,利用薄膜类废旧塑料中混杂的含水纸片、塑料料片和水的比重差异,洗涤分离出含水纸片和塑料料片,含水纸片从各沉料管排出,塑料料片拨送前移至出料口,然后由料片泵泵送至斜螺旋脱水机进一步清除残余杂质并进行脱水,残余杂质和水通过斜螺旋脱水机的筛网网孔排出; The washed water-containing material output from the material preparation section is transported to the multi-drum washing and separating device, and the water-containing paper and plastic materials are washed and separated by using the difference in specific gravity between the water-containing paper and plastic materials mixed in the film-type waste plastics. , the water-containing paper sheets are discharged from each sinking pipe, and the plastic sheets are moved forward to the discharge port, and then pumped by the sheet pump to the oblique screw dehydrator to further remove residual impurities and dehydrate. Residual impurities and water pass through the oblique spiral The screen mesh of the dehydrator is discharged;
③机械揉搓匀整段: ③Mechanical kneading evenly:
将再洗涤分离工段输出的脱水后的塑料料片输送至缓冲料仓;经缓冲料仓的排料螺旋计量输出的物料由第三螺旋输送机输送至双螺杆浸渍机,在双螺杆浸渍机内被剪切揉搓成小片和团粒状颗粒,同时挤出物料中的游离水; The dehydrated plastic sheets output from the re-washing and separation section are conveyed to the buffer silo; the material output by the discharge screw of the buffer silo is conveyed to the twin-screw impregnation machine by the third screw conveyor, and in the twin-screw impregnation machine It is sheared and kneaded into small flakes and agglomerated particles, and the free water in the material is squeezed out at the same time;
④干燥贮存段: ④ Dry storage section:
将机械揉搓匀整段输出的塑料料片输送至干燥机热风干燥,然后由第四输送设备输送至贮料仓贮存。 The plastic material sheets output by mechanical kneading are conveyed to the dryer for hot air drying, and then conveyed to the storage bin by the fourth conveying equipment for storage.
优选的,所述②洗涤分离工段为:将①备料工段输出的混杂含水纸片、塑料料片和水的洗后薄膜类废旧塑料输送至多转鼓式洗涤分离装置,从多转鼓式洗涤分离装置的上进水口注入洗涤水的同时从各个下进水口注入洗涤水,从各个下进水口注入的洗涤水的上行流速,设为使得各管体中上行水流的冲力小于洗涤水中纸片的重力与浮力之差,同时大于洗涤水中塑料料片的重力与浮力之差;通过同向旋转的多个转鼓洗涤、分离、打散物料,交替启闭各上卸料阀和各下卸料阀排出沉积在各沉料管中的含水纸片;通过同向旋转的多个转鼓将塑料料片拨送前移至出料口,然后输送至斜螺旋脱水机进一步清除残余杂质并完成脱水,残余杂质和水通过斜螺旋脱水机的筛网网孔排出。优选的,所述②洗涤分离工段中,从多转鼓式洗涤分离装置的各个下进水口注入上行流速为0.01m/s~0.3m/s的洗涤水。上述优选的方法可以进一步去除混杂在物料中的轻杂质,如比重大于1的含水纸片在多转鼓式洗涤分离装置的各管体内缓缓上行的水流中逐渐下沉,比重较轻的塑料料片漂浮在洗涤水中随转鼓转动向输出方向拨送,而在上行水流的作用下,塑料料片极少从各下锥台口进入管体内,即使落入也会被缓缓上行的水流冲回机体的洗涤腔内;最终塑料料片被转鼓拨送前移至出料口,而含水纸片沉降累积在各沉料管中,通过上卸料阀和下卸料阀交替启闭排出。 Preferably, the ② washing and separating section is: transporting the mixed water-containing paper sheets, plastic sheets and water-washed film waste plastics output from the ① material preparation section to the multi-drum washing and separating device, from which the multi-drum washing and separating When washing water is injected into the upper water inlet of the device, washing water is injected from each lower water inlet at the same time, and the upward flow velocity of the washing water injected from each lower water inlet is set so that the impulsive force of the upward water flow in each pipe body is smaller than the weight and weight of the paper pieces in the washing water. The difference in buoyancy is greater than the difference between the gravity and buoyancy of plastic sheets in the washing water; the materials are washed, separated and broken up by multiple drums rotating in the same direction, and the upper and lower discharge valves are alternately opened and closed to discharge The water-containing paper sheets deposited in each sinking tube; the plastic sheets are forwarded to the discharge port by multiple drums rotating in the same direction, and then transported to the oblique screw dehydrator to further remove residual impurities and complete dehydration. Impurities and water are discharged through the screen mesh of the oblique screw dehydrator. Preferably, in the ② washing and separating section, washing water with an upward flow velocity of 0.01m/s-0.3m/s is injected from each lower water inlet of the multi-drum washing and separating device. The above preferred method can further remove light impurities mixed in the material, such as water-containing paper sheets with a specific gravity greater than 1 sinking gradually in the water flow slowly ascending in each tube body of the multi-drum type washing and separating device, and plastics with a lighter specific gravity The material floats in the washing water and is transferred to the output direction with the rotation of the drum. Under the action of the upward water flow, the plastic material rarely enters the pipe body from the lower cone ports, and even if it falls, it will be slowly upward. Flush back into the washing chamber of the body; finally the plastic sheets are moved forward by the drum to the discharge port, while the water-containing paper sheets settle and accumulate in each sinking tube, and are opened and closed alternately through the upper discharge valve and the lower discharge valve discharge.
为了避免混合物料进入洗涤腔后,尚未得到充分吸水润张,也尚未得到充分的洗涤打散,就大量通过排在前面的下锥台口和管体沉积落入沉料管,这样所获得的沉积分离的物料较多还是半混合状态,清洁度也达不到要求。因而作为本方法发明的进一步改进,所述②洗涤分离工段中,沿多转鼓式洗涤分离装置的混合物料水平输送方向,从各个下进水口注入的洗涤水的上行流速依次递减。因为第一个下进水口的上行流速相对较大,所以上行水流的冲力较大,进入洗涤腔经第一转鼓洗涤打散的混合物料中,少部分经吸水润张、打散、分离较为充分的含水纸片,才能通过第一个管体内缓缓上行的水流逐渐下沉,而半混合状态的物料无法下沉;含有比重较轻的塑料料片和尚未充分润张的含水纸片的混合物料混合漂浮在洗涤水中,被拨送至后续转鼓的洗涤控制区继续洗涤、打散,进一步吸水润张分散得更为充分,半混合状态的物料逐渐减少,各下进水口注入的洗涤水的上行流速依次递减,能使得逐步增多的润张、打散、分离较为充分的含水纸片,陆续通过后续的各个管体逐渐下沉,从而获得更好的递进式分离效果和递增式沉积效果。 In order to prevent the mixed material from entering the washing chamber, it has not yet been fully absorbed and moistened, nor has it been fully washed and dispersed, so a large amount of it will fall into the sinking tube through the lower cone mouth and tube body in the front row, so that the obtained Most of the deposited and separated materials are still in a semi-mixed state, and the cleanliness cannot meet the requirements. Therefore, as a further improvement of the method invention, in the ②washing and separating section, along the horizontal conveying direction of the mixed material of the multi-drum washing and separating device, the upward flow velocity of the washing water injected from each lower water inlet decreases successively. Because the upward flow velocity of the first lower water inlet is relatively large, the momentum of the upward water flow is relatively large. It enters the washing chamber and is washed and dispersed by the first drum, and a small part is absorbed, moistened, dispersed and separated. A relatively sufficient water-containing paper sheet can gradually sink through the slowly ascending water flow in the first tube body, while the semi-mixed material cannot sink; it contains plastic sheets with light specific gravity and water-containing paper sheets that have not been fully moistened The mixed materials are mixed and floated in the washing water, and are sent to the washing control area of the subsequent drum to continue washing and breaking up, further absorbing water, moistening and dispersing more fully, and the materials in the semi-mixed state gradually decrease, and the water injected into each lower water inlet The upward flow rate of the washing water decreases successively, which can make the gradually increasing moistened, broken up, and separated water-containing paper sheets gradually sink through the subsequent tubes, so as to obtain better progressive separation effect and incremental deposition effect.
优选的,所述④干燥贮存段的干燥机的热风采用蒸汽管道间接加热,蒸汽压力为0.4~0.6MPa。另一种优选为,所述④干燥贮存段的干燥机的热风采用电加热。 Preferably, the hot air of the dryer in the (4) dry storage section is indirectly heated by a steam pipeline, and the steam pressure is 0.4-0.6 MPa. Another preference is that the hot air of the dryer in the ④ dry storage section is heated by electricity.
优选的,所述①备料工段中转鼓式洗涤机洗涤后得到的沉渣杂质进入固废处理系统,所述②再洗涤分离工段中含水纸片经多转鼓式洗涤分离装置的沉料管排出进入废纸再制浆回收系统,通过斜螺旋脱水机的滤网板网孔排出的残余杂质和水进入水处理系统,经沉淀净化后循环回用于洗涤过程;所述③机械揉搓匀整段中通过排水滤网排出的游离水进入水处理系统,经沉淀净化后循环回用于洗涤过程。 Preferably, the sediment impurities obtained after washing by the drum washing machine in the ① material preparation section enter the solid waste treatment system, and the water-containing paper sheets in the ② rewashing and separation section are discharged through the sinking pipe of the multi-drum washing and separating device into the solid waste treatment system In the waste paper repulping recovery system, the residual impurities and water discharged through the mesh of the filter plate of the oblique spiral dewatering machine enter the water treatment system, and are recycled to the washing process after being purified by precipitation; The free water discharged from the drainage filter enters the water treatment system, and after being purified by sedimentation, it is recycled for the washing process.
有益效果:本发明提供的薄膜类废旧塑料回收再利用洗涤净化系统和洗涤净化方法中,采用撕碎机靠机械剪剪切废旧物料后初步洗涤沉渣去除重杂质,然后在多转鼓式洗涤分离装置中通过多级转鼓洗涤,并控制各下进水口注入的洗涤水的上行流速,有效去除混杂在物料中的轻杂质或洗涤分离出存在比重差异的不同物料,进而利用双螺杆浸渍机将得到的塑料料片剪切揉搓匀整成小片和团粒状颗粒,干燥贮存备用。本方法和系统可实现造纸厂固弃物综合利用、废纸纤维和废旧塑料分别回收再利用,并可实现自动化、规模化工业生产,根治小作坊式分散加工二次环境污染问题,综合利用率可达90%以上,且通过洗涤水的循环利用可降低洗涤水消耗50~80%,降低了环境污染的同时,保证了生产的连续性,节约了生产空间,具有显著的意义。 Beneficial effects: In the washing and purifying system and washing and purifying method for recycling and reusing film waste plastics provided by the present invention, the shredder is used to cut waste materials by mechanical shearing, and then the sediment is initially washed to remove heavy impurities, and then separated by multi-drum washing. The device uses multi-stage drum washing, and controls the upward flow rate of the washing water injected into each lower water inlet to effectively remove light impurities mixed in the material or separate different materials with different specific gravity by washing, and then use the twin-screw impregnation machine. The obtained plastic sheet is sheared and kneaded evenly into small pieces and agglomerated granules, and stored dry for future use. The method and system can realize the comprehensive utilization of solid waste in paper mills, the recycling of waste paper fibers and waste plastics, and can realize automation and large-scale industrial production, and can radically solve the problem of secondary environmental pollution caused by small-scale decentralized processing. It can reach more than 90%, and the washing water consumption can be reduced by 50-80% through the recycling of washing water. While reducing environmental pollution, it ensures the continuity of production and saves production space, which has significant significance.
更进一步的,本发明提供的洗涤净化系统,可采用转鼓式洗涤机通过下进水口进水形成上行水流,有效减少比重较轻的物料向下沉淀,仅使得比重较重的重杂质如金属物、石子等沉入沉渣管,可以有效的清除物料中的重杂质,且极大的减少了物料在洗涤分离杂质的过程中易造成的损耗。 Furthermore, the washing and purification system provided by the present invention can adopt a drum washing machine to form an upward water flow through the lower water inlet, effectively reducing the downward precipitation of materials with lighter specific gravity, and only making heavy impurities such as metals with heavier specific gravity It can effectively remove the heavy impurities in the material, and greatly reduce the loss that is easily caused by the material in the process of washing and separating impurities.
更进一步的,本发明提供的洗涤净化系统,可采用均匀落料式缓冲料仓以通过均匀落料环实现均匀下料,有利于下游制浆设备稳定生产,负载波动幅度由原来的一倍以上降低至10~15%之内,降低了设备故障率,提高了设备可靠性,稳定了浆料质量; Furthermore, the washing and purification system provided by the present invention can adopt a uniform blanking type buffer silo to realize uniform blanking through the uniform blanking ring, which is conducive to the stable production of downstream pulping equipment, and the load fluctuation range is more than doubled from the original Reduced to within 10~15%, reducing equipment failure rate, improving equipment reliability and stabilizing slurry quality;
更进一步的,本发明提供的洗涤净化系统,可采用网带式干燥机热风干燥塑料料片,节约生产空间,提高了能效。 Furthermore, the washing and purification system provided by the present invention can use the hot air of a mesh belt dryer to dry plastic sheets, saving production space and improving energy efficiency.
更进一步的,本发明提供的洗涤净化系统和方法,可在采用的多转鼓式洗涤分离装置中,通过配置依次递减的各个下进水口注入的洗涤水的上行流速,获得混合物料递进式分离和递增式沉积效果。还可通过流速控制装置、流速计更为精确地控制水流流速,通过自动阀门自动积料卸料,有效保障了生产的连续性。 Furthermore, in the washing and purification system and method provided by the present invention, in the multi-drum washing and separating device adopted, the progressive flow rate of the mixed material can be obtained by configuring the ascending flow rate of the washing water injected into the lower water inlets in descending order. Separate and incremental deposition effects. The water flow rate can also be controlled more precisely through the flow rate control device and the flow meter, and the automatic valve can automatically accumulate and unload the material, effectively ensuring the continuity of production.
附图说明 Description of drawings
图1是薄膜类废旧塑料回收再利用洗涤净化系统的结构示意图; Figure 1 is a schematic structural view of a washing and purification system for recycling and reusing film-based waste plastics;
图2是转鼓式洗涤机的结构示意图; Fig. 2 is the structural representation of drum type washing machine;
图3是图2的左视图; Fig. 3 is the left view of Fig. 2;
图4是多转鼓式洗涤分离装置的结构示意图; Fig. 4 is the structural representation of multi-drum washing and separating device;
图5是图4的左视图; Fig. 5 is the left view of Fig. 4;
图6是多转鼓式洗涤分离装置中转鼓的结构示意图; Fig. 6 is the structural representation of drum in multi-drum washing and separating device;
图7是斜螺旋脱水机的结构示意图; Fig. 7 is a structural schematic diagram of an oblique spiral dehydrator;
图8是均匀落料式缓冲料仓的结构示意图; Fig. 8 is a schematic structural view of a uniform blanking type buffer silo;
图9是均匀落料式缓冲料仓中均匀落料环的结构示意图; Fig. 9 is a schematic structural view of the uniform blanking ring in the uniform blanking type buffer silo;
图10是均匀落料式缓冲料仓中的均匀落料装置配置两根排料螺旋的结构示意图; Fig. 10 is a schematic diagram of the structure of the uniform blanking device configured with two discharge screws in the uniform blanking type buffer silo;
图11是网带式干燥机的结构示意图; Fig. 11 is the structural representation of mesh belt dryer;
图12是图11的俯视图。 FIG. 12 is a top view of FIG. 11 .
具体实施方式 detailed description
下面结合附图、系统的实施方式和方法的实施例对本发明作更进一步的说明。 The present invention will be further described below with reference to the accompanying drawings, system implementations and method embodiments.
如图1所示,本薄膜类废旧塑料回收再利用洗涤净化系统,按物料工序运行方向,包括第一输送设备1、撕碎机2、第二输送设备3、转鼓式洗涤机4、多转鼓式洗涤分离装置5、料片泵6、斜螺旋脱水机7、缓冲料仓8、第三螺旋输送机9、双螺杆浸渍机10、干燥机11、第四输送设备12和贮料仓13;所述第一输送设备1的出料口正对撕碎机2的进料口,所述撕碎机2的出料口正对第二输送设备3的进料口,所述第二输送设备3的出料口正对转鼓式洗涤机4的进料口,所述转鼓式洗涤机4的出料口与多转鼓式洗涤分离装置5中的进料口连通,所述多转鼓式洗涤分离装置5的出料口下方设有容器,所述料片泵6设于该容器与斜螺旋脱水机7之间,料片泵6的输入端设置在该容器的容积腔内,料片泵6的输出端与斜螺旋脱水机7的进料口连通,所述斜螺旋脱水机7的出料口与缓冲料仓8的进料口连通,所述缓冲料仓8的出料口与第三螺旋输送机9的进料口连通,所述第三螺旋输送机9的出料口与双螺杆浸渍机10的进料口连通,所述双螺杆浸渍机10的出料口与干燥机11的进料口连通,所述干燥机11的出料口与第四输送设备12的进料口连通,所述第四输送设备12的出料口与贮料仓13的进料口连通。 As shown in Figure 1, the washing and purification system for the recovery and reuse of film-based waste plastics includes a first conveying device 1, a shredder 2, a second conveying device 3, a drum washing machine 4, and multiple Drum type washing and separating device 5, tablet pump 6, oblique screw dehydrator 7, buffer bin 8, third screw conveyor 9, twin-screw impregnation machine 10, dryer 11, fourth conveying equipment 12 and storage bin 13. The discharge port of the first conveying device 1 is facing the feed port of the shredder 2, and the discharge port of the shredder 2 is directly facing the feed port of the second conveying device 3, and the second The discharge port of the conveying equipment 3 is facing the feed port of the drum washing machine 4, and the discharge port of the drum wash machine 4 is communicated with the feed port in the multi-drum washing and separating device 5, and the A container is arranged below the discharge port of the multi-drum type washing and separating device 5, and the tablet pump 6 is arranged between the container and the oblique screw dehydrator 7, and the input end of the tablet pump 6 is arranged in the volume chamber of the container Inside, the output end of tablet pump 6 communicates with the feed port of oblique spiral dehydrator 7, and the discharge port of described helical dehydrator 7 communicates with the feed port of buffer hopper 8, and the feed port of described buffer hopper 8 The discharge port is communicated with the feed port of the third screw conveyor 9, the discharge port of the third screw conveyor 9 is connected with the feed port of the twin-screw impregnation machine 10, and the discharge port of the twin-screw impregnation machine 10 is The mouth is communicated with the feed port of the dryer 11, and the discharge port of the dryer 11 is communicated with the feed port of the fourth conveying equipment 12, and the discharge port of the fourth conveying equipment 12 is connected with the feed port of the storage bin 13. The feed port is connected.
其中,第一输送设备1和第二输送设备3和第四输送设备12为链板输送机或皮带输送机。其中的撕碎机2的破碎机械结构由固定于机壳上的定刀和两根相对逆向旋转的刀辊组成,物料进入撕碎机后,依靠两刀辊之间的若干刀盘以及刀盘与定刀之间组成的剪切副,将物料剪切破碎成一定尺寸的料片,刀辊由中间为花键或六方形截面的轴和串装于轴上的刀盘构成,可以通过调整刀盘厚度来调整剪切后物料的尺寸;撕碎机可以根据需要配置单刀辊结构,也可以采用双刀辊或多刀辊结构。 Wherein, the first conveying equipment 1 , the second conveying equipment 3 and the fourth conveying equipment 12 are chain conveyors or belt conveyors. The crushing mechanical structure of the shredder 2 is composed of a fixed knife fixed on the casing and two relatively counter-rotating knife rollers. The shearing pair formed between the fixed knife and the fixed knife cuts the material into pieces of a certain size. The knife roller is composed of a shaft with a spline or a hexagonal section in the middle and a cutter head mounted on the shaft in series. It can be adjusted by The thickness of the cutter head is used to adjust the size of the cut material; the shredder can be configured with a single cutter roller structure, or a double cutter roller or multi cutter roller structure.
其中的转鼓式洗涤机4可选用本领域常规转鼓式洗涤机,此处给出一种具体实现方式,如图2和图3所示,该转鼓式洗涤机包括机体,转鼓402、转鼓驱动装置404;所述机体一侧上部设有进料口401,其另一侧设有出料口403,机体内设有洗涤腔,所述转鼓402设于洗涤腔内并受转鼓驱动装置404驱动旋转;所述转鼓402位置下方的机体底部形状呈倒锥台形;所述机体邻近进料口401的一端设有上进水口406,所述机体底部的倒锥台形的下锥台口的下方设有与下锥台口连通的管体,管体侧壁设有下进水口407;所述管体的下方设有沉渣管405,所述沉渣管405的上端设有上卸渣阀408,下端设有下卸渣阀409。工作时,经撕碎机破解成料片的物料进入转鼓式洗涤机的进料口401,洗涤水由上进水口406和下进水口407加入,转鼓402由转鼓驱动装置404驱动并连续缓慢旋转,料片进入洗涤区后,通过转鼓402的旋转连续将洗后料片通过出料口403拨出,重杂质如金属物、石子等沉入沉渣管405;正常工作时上卸渣阀408打开、下卸渣阀409关闭,以利于渣料沉淀入沉渣管405,当需要排渣时,上卸渣阀408关闭、下卸渣阀409打开,排出沉渣,然后上卸渣阀408再次打开,下卸渣阀409再次关闭,上、下卸渣阀交替关闭和打开实现沉渣,沉渣排出后进入固废处理系统。在该结构中,因为下进水口407进水会形成上行水流,上行水流的推力可以有效减少比重较轻的物料向下沉淀,但比重较重的重杂质如金属物、石子等依然会沉入沉渣管,可以有效的清除物料中的重杂质,且极大的减少了物料在洗涤分离杂质的过程中易造成的损耗。 Drum type washing machine 4 wherein can be selected conventional drum type washing machine in this field, provides a kind of specific implementation mode here, as shown in Figure 2 and Figure 3, this drum type washing machine comprises body, and drum 402 , drum driving device 404; the upper part of one side of the body is provided with a feed port 401, the other side is provided with a discharge port 403, a washing chamber is provided in the body, and the drum 402 is located in the washing chamber and subjected to The drum driving device 404 drives the rotation; the bottom of the machine body below the position of the drum 402 is in the shape of an inverted truncated cone; The bottom of the cone mouth is provided with a pipe body connected with the lower cone mouth, and the side wall of the pipe body is provided with a lower water inlet 407; the bottom of the pipe body is provided with a sediment pipe 405, and the upper end of the sediment pipe 405 is provided with an upper The slag discharge valve 408 is provided with a lower slag discharge valve 409 at the lower end. When working, the material broken into pieces by the shredder enters the feed port 401 of the drum washing machine, the washing water is added from the upper water inlet 406 and the lower water inlet 407, and the drum 402 is driven by the drum driving device 404 and continuously Rotate slowly, after the tablet enters the washing area, the washed tablet is continuously pulled out through the discharge port 403 through the rotation of the drum 402, and heavy impurities such as metal objects and stones sink into the sediment pipe 405; Open the valve 408 and close the lower slag valve 409 to facilitate the sedimentation of the slag into the slag pipe 405. When the slag needs to be discharged, the upper slag valve 408 is closed and the lower slag valve 409 is opened to discharge the slag, and then the upper slag valve 408 Open again, the lower slag unloading valve 409 is closed again, and the upper and lower slag unloading valves are closed and opened alternately to realize the sediment, which enters the solid waste treatment system after being discharged. In this structure, since the water entering the lower water inlet 407 will form an upward flow, the thrust of the upward flow can effectively reduce the downward sedimentation of materials with a lighter specific gravity, but heavy impurities such as metal objects and stones with a heavier specific gravity will still sink into the structure. The sediment pipe can effectively remove the heavy impurities in the material, and greatly reduce the loss easily caused by the material in the process of washing and separating impurities.
如图4所示,其中的多转鼓式洗涤分离装置5包括机体520,所述机体520一端上部设有进料口510,其另一端设有出料口530,机体520内设有洗涤腔,所述洗涤腔内设有转鼓,在进料口和出料口之间依次设置三个转鼓,分别为第一转鼓541、第二转鼓542和第三转鼓543;所述机体520底部形状呈并列三个倒锥台形,倒锥台形的位置与转鼓位置一一对应,并位于所对应的转鼓位置的下方;所述倒锥台形即为上口大下口小的锥台形。所述机体520邻近进料口510的一端设有上进水口550,所述机体520底部各倒锥台形的下锥台口的下方均对应设有与下锥台口连通的管体,分别为第一管体561、第二管体562和第三管体563;第一管体561侧壁设有第一下进水口571,第一管体561的下方设有第一沉料管581,第一沉料管581的上端对应设有第一上卸料阀591,下端对应设有第一下卸料阀599;第二管体562侧壁设有第二下进水口572,第二管体562的下方设有第二沉料管582,第二沉料管582的上端对应设有第二上卸料阀592,下端对应设有第二下卸料阀598;第三管体563侧壁设有第三下进水口573,第三管体563的下方设有第三沉料管583,第三沉料管583的上端对应设有第三上卸料阀593,下端对应设有第三下卸料阀597。当然,也可以根据需要配置为4个转鼓、5个转鼓或其他数量的转鼓,对应的管体、下进水口、沉料管、上卸料阀、下卸料阀也为相同的数量和位置关系。 As shown in Figure 4, the multi-drum type washing and separating device 5 wherein includes a body 520, the upper part of one end of the body 520 is provided with a feed port 510, and the other end is provided with a discharge port 530, and a washing chamber is provided in the body 520 , the washing chamber is provided with drums, and three drums are arranged in sequence between the feed port and the discharge port, which are respectively the first drum 541, the second drum 542 and the third drum 543; The shape of the bottom of the machine body 520 is three inverted truncated cones arranged side by side. The positions of the inverted truncated cones correspond to the positions of the drums one by one, and are located below the corresponding positions of the drums; Frustoconical. One end of the body 520 adjacent to the feed port 510 is provided with an upper water inlet 550, and the bottom of the body 520 is provided with a pipe connected to the lower cone mouth correspondingly below each inverted frustum-shaped lower cone mouth. A pipe body 561, a second pipe body 562 and a third pipe body 563; the side wall of the first pipe body 561 is provided with a first lower water inlet 571, and the bottom of the first pipe body 561 is provided with a first sinking pipe 581. The upper end of a sinking pipe 581 is correspondingly provided with a first upper discharge valve 591, and the lower end is correspondingly provided with a first lower discharge valve 599; the side wall of the second pipe body 562 is provided with a second lower water inlet 572, and the second pipe body The bottom of the 562 is provided with a second sinking tube 582, the upper end of the second sinking tube 582 is correspondingly provided with a second upper discharge valve 592, and the lower end is correspondingly provided with a second lower discharge valve 598; the side wall of the third pipe body 563 A third lower water inlet 573 is provided, and a third sinking pipe 583 is provided below the third pipe body 563. The upper end of the third sinking pipe 583 is correspondingly provided with a third upper discharge valve 593, and the lower end is correspondingly provided with a third Lower dump valve 597. Of course, it can also be configured as 4 drums, 5 drums or other numbers of drums according to needs, and the corresponding pipe body, lower water inlet, sinking pipe, upper discharge valve, and lower discharge valve are also the same Quantity and positional relationship.
所述各下进水口处均对应设有流速控制装置,所述各管体内均对应设有流速计,所述上卸料阀和与其对应的下卸料阀为间隔交替启闭的自动阀门。所述下卸料阀交替启闭可设置为,先打开各上卸料阀并关闭各下卸料阀一段时间,以在沉料管中沉积第一类物料,然后关闭各上卸料阀并打开各下卸料阀,以从沉料管中排出第一类物料,然后再打开各上卸料阀并关闭各下卸料阀一段时间沉积物料,然后再关闭各上卸料阀并打开各下卸料阀排出物料,……,如此间隔交替重复。所述机体520由可分开的上壳体和下壳体通过螺栓连接扣装在一起,各转鼓安装于上壳体和下壳体之内的洗涤腔内,由轴承支撑进行支撑,齿轮减速电机与各个转鼓的输入轴连接并分别驱动其旋转。所述各转鼓由齿轮减速电机驱动同向旋转,所述齿轮减速电机采用变频调速电机,如图5所示,第一转鼓541由轴承支撑547和轴承支撑548支撑,并由齿轮减速电机549驱动旋转。 Each of the lower water inlets is correspondingly equipped with a flow rate control device, each of the pipes is correspondingly equipped with a flow rate meter, and the upper discharge valve and the corresponding lower discharge valve are automatic valves that open and close alternately at intervals. The alternate opening and closing of the lower unloading valves can be set as follows: firstly open each upper unloading valve and close each lower unloading valve for a period of time to deposit the first type of material in the sinking pipe, then close each upper unloading valve and Open each lower discharge valve to discharge the first type of material from the sinking pipe, then open each upper discharge valve and close each lower discharge valve to deposit materials for a period of time, then close each upper discharge valve and open each The lower unloading valve discharges the material, ..., repeating this alternately at intervals. The body 520 is fastened together by the detachable upper shell and the lower shell through bolt connection, and each drum is installed in the washing chamber inside the upper shell and the lower shell, supported by bearings, and the gears are decelerated. The motor is connected with the input shaft of each drum and drives its rotation respectively. The drums are driven by gear reduction motors to rotate in the same direction, and the gear reduction motors adopt variable frequency speed regulation motors. As shown in Figure 5, the first drum 541 is supported by a bearing support 547 and a bearing support 548, and is decelerated by a gear. The motor 549 drives the rotation.
如图6所示,其中每个转鼓包括转轮306和沿转轮轴向方向顺序设置的5组叶片组,分别为第一叶片组301、第二叶片组302、第三叶片组303、第四叶片组304和第五叶片组305,每组叶片组包含沿转轮圆周方向均布的若干叶片,齿轮减速电机通过输入轴307驱动固定连接在输入轴上的转轮306旋转。这5组叶片组沿转轮切向方向的拨料方向一致;位于转轮轴向外侧的第一叶片组301和第五叶片组305沿转轮轴向方向的拨料方向相对;位于转轮轴向内侧的第二叶片组302和与其相邻的第一叶片组301沿转轮轴向方向的拨料方向相对;位于转轮轴向内侧的第三叶片组303和与其相邻的第二叶片组302沿转轮轴向方向的拨料方向相同;位于转轮轴向内侧的第四叶片组304和与其相邻的第三叶片组303沿转轮轴向方向的拨料方向相反;位于转轮轴向内侧的第五叶片组305和与其相邻的第四叶片组304沿转轮轴向方向的拨料方向相对。当然也可以根据需要灵活配置各叶片组上叶片的设置方向以获得所需的拨料方向。这样第一方面增加了转鼓的洗涤打散有效区域,第二方面聚拢混合物料至洗涤打散有效区域,第三方面可使水流产生湍流更加充分、均衡的洗涤打散混合物料,第四方面通过各叶片组在转轮上旋转产生的离心力的相互抵消,起到轴向力自平衡的作用,提高了装置运转的能效比、稳定性,延长了装置的寿命。 As shown in Figure 6, each drum includes a runner 306 and 5 sets of blade groups arranged sequentially along the axial direction of the runner, namely the first blade group 301, the second blade group 302, the third blade group 303, The fourth vane group 304 and the fifth vane group 305, each vane group includes several vanes uniformly distributed along the circumferential direction of the runner, and the gear reduction motor drives the runner 306 fixedly connected on the input shaft to rotate through the input shaft 307 . These 5 sets of blade groups have the same feeding direction along the tangential direction of the runner; the first blade group 301 and the fifth blade group 305 located outside the axial direction of the runner are opposite to each other in the feeding direction along the axial direction of the runner; The second blade group 302 on the inner side of the axial direction is opposite to the first blade group 301 adjacent to it along the material direction of the axial direction of the runner; the third blade group 303 located on the axial inner side of the runner is opposite to the second The padding direction of the blade group 302 along the axial direction of the runner is the same; the feeding direction of the fourth blade group 304 located on the axial inner side of the runner and the third blade group 303 adjacent to it along the axial direction of the runner are opposite; The fifth blade group 305 on the inner side of the runner axis is opposite to the fourth blade group 304 adjacent thereto in the direction of material shifting in the runner axial direction. Of course, the arrangement direction of the blades on each blade group can also be flexibly configured according to needs to obtain the required direction of feeding. In this way, the first aspect increases the washing and breaking up effective area of the drum, the second aspect gathers the mixed material to the washing and breaking up effective area, the third aspect can make the water flow generate turbulent flow more fully and balance washing and breaking up the mixed material, and the fourth aspect Through the mutual cancellation of the centrifugal force generated by the rotation of each blade group on the runner, it plays the role of self-balancing axial force, improves the energy efficiency ratio and stability of the device operation, and prolongs the life of the device.
其中的斜螺旋脱水机7可选用本领域常规斜螺旋脱水机,此处给出一种具体实现形式,如图7所示,该斜螺旋脱水机包括螺旋外壳602,螺旋外壳602内设有受螺旋驱动装置604驱动旋转的螺旋603,所述螺旋外壳602及其内部的螺旋603沿物料输送方向由低到高倾斜设置,所述螺旋外壳602的两端分别为外壳斜下端和外壳斜上端,所述外壳位于外壳斜下端的上部设有进料口601,位于外壳斜下端的下部设有排水口607,位于外壳斜上端的下部设有出料口605,所述螺旋外壳602内位于螺旋603的下部平行设有滤网板606。工作时,经转鼓式洗涤机洗涤后的物料和水由料片泵泵送至斜螺旋脱水机的进料口601,螺旋603由驱动装置604驱动旋转,物料被螺旋603提升输送至出料口605排出。洗涤水和残余杂质通过滤网板606的网孔排出并经排水口607排入水处理系统,经沉淀净化后循环回用于洗涤过程。 The oblique spiral dehydrator 7 can be a conventional oblique spiral dehydrator in the field, and a specific implementation form is given here, as shown in Figure 7, the oblique spiral dehydrator includes a spiral shell 602, and the spiral shell 602 is equipped with a receiving The screw driving device 604 drives the rotating screw 603. The screw housing 602 and its internal screw 603 are inclined from low to high along the material conveying direction. The two ends of the screw housing 602 are the lower end and the upper end of the housing respectively. The casing is provided with a feed inlet 601 at the upper part of the inclined lower end of the casing, a drain outlet 607 is arranged at the lower part of the inclined lower end of the casing, and a discharge port 605 is arranged at the lower part of the inclined upper end of the casing. The lower part of the filter screen plate 606 is arranged in parallel. When working, the materials and water washed by the drum washing machine are pumped to the feed port 601 of the helical screw dehydrator by the tablet pump, the screw 603 is driven to rotate by the driving device 604, and the material is lifted by the screw 603 and transported to the discharge Port 605 exits. The washing water and residual impurities are discharged through the meshes of the filter screen plate 606 and discharged into the water treatment system through the drain 607, and then circulated back to the washing process after being purified by precipitation.
其中的缓冲料仓8可选用本领域常规料仓,优选均匀落料式缓冲料仓。如图8所示, The buffer silo 8 can be a conventional silo in the field, preferably a uniform drop type buffer silo. As shown in Figure 8,
本实施方式中选用的均匀落料式缓冲料仓包括仓体1010和均匀落料装置,仓体1010为梯形方仓,仓体顶部设有反应仓的进料口1020,仓体1010底部设有落料口;该均匀落料装置包括壳体,壳体内设有排料螺旋,所述排料螺旋包括螺旋轴1040和设置在螺旋轴上的螺旋叶片1050;该排料螺旋的螺旋轴1040与设在壳体一侧的电机传动连接,壳体另一侧下部设有反应仓的出料口1030,本均匀落料装置的进料口即仓体1010底部的落料口;所述螺旋轴1040位于出料口1030上方的部位固定设有均匀落料环1060;均匀落料环1060的结构示意图如图9所示,包括管体1061,管体1061的外壁固定连接有多线螺纹叶片1062;所述均匀落料环的管体1061通过焊接或螺栓紧固连接在所述螺旋轴1040上,均匀落料环1060与螺旋轴1040的中心轴线一致;所述多线螺纹叶片1062的旋向与所述排料螺旋上的螺旋叶片1050旋向一致。当然该反应仓的均匀落料装置中也可以包括两根这样的独立驱动的排料螺旋,如图10所示,每根排料螺旋均包括螺旋轴和螺旋叶片,所述螺旋叶片为沿输送方向螺距逐渐由小变大的变螺距螺旋叶片;每根排料螺旋的螺旋轴位于出料口上方的部位均固定设有均匀落料环,每个均匀落料环与其对应的螺旋轴中心轴线一致,每个均匀落料环上的多线螺纹叶片与其对应的排料螺旋上的螺旋叶片旋向一致;这两根排料螺旋的螺旋轴反向旋转。在这种配置下,物料在邻近排料螺旋上的两个反向旋转尤其是反内向旋转的螺旋叶片的共同推动下,更加均衡的往前推移,然后经均匀落料环的搅拌打散,连续均匀得从出料口下落至下游设备;排料螺旋上螺旋叶片的变螺距设计可以使得物料在输送过程中沿螺旋轴输送方向由充满状态逐渐过渡到松散状态,提高效率,降低螺旋运转负载和磨损。工作时,浆料由上游输送设备自反应仓顶部的反应仓入料口1020连续送入反应仓仓体1010内,满足工艺设计停留时间要求后,仓体内物料充满率为70~80%,此时排料螺旋填充物料呈充满压实状态,浆料在排料螺旋螺旋叶片1050之间的螺旋槽内呈充满块团状;当位于反应仓底部的排料螺旋启动并旋转时,螺旋槽内呈充满块团状的物料被连续输向排料螺旋接近出料口1030的一端;浆料接近排料螺旋尾端在下落前先经过均匀落料环1060,经均匀落料环1060上的多线螺纹叶片1062搅拌和打散后,连续均匀下落至下游设备。 The uniform blanking buffer silo selected in this embodiment includes a silo body 1010 and a uniform blanking device, the silo body 1010 is a trapezoidal square silo, the top of the silo body is provided with a feed port 1020 of the reaction chamber, and the bottom of the silo body 1010 is provided with Blanking port; the uniform blanking device includes a housing, and a discharge screw is provided in the housing, and the discharge screw includes a screw shaft 1040 and a screw blade 1050 arranged on the screw shaft; the screw shaft 1040 of the discharge screw is connected to the The motor transmission connection on one side of the housing is connected, and the lower part of the other side of the housing is provided with the discharge port 1030 of the reaction chamber. 1040 is located above the discharge port 1030 and is fixed with a uniform blanking ring 1060; the structural diagram of the uniform blanking ring 1060 is shown in Figure 9, including a pipe body 1061, and the outer wall of the pipe body 1061 is fixedly connected with a multi-thread thread blade 1062 The pipe body 1061 of the uniform blanking ring is connected to the screw shaft 1040 by welding or bolt fastening, and the uniform blanking ring 1060 is consistent with the central axis of the screw shaft 1040; the rotation direction of the multi-threaded blade 1062 It is consistent with the spiral blade 1050 on the discharge spiral. Of course, the uniform blanking device of the reaction chamber can also include two such independently driven discharge screws, as shown in Figure 10, each discharge screw includes a screw shaft and a screw blade, and the screw blade is a The variable-pitch helical blades whose direction pitch gradually changes from small to large; the screw shaft of each discharge screw above the discharge port is fixed with a uniform blanking ring, and each uniform blanking ring corresponds to the central axis of the screw shaft Consistent, the multi-threaded blades on each uniform blanking ring and the helical blades on the corresponding discharge auger rotate in the same direction; the screw shafts of the two discharge augers rotate in opposite directions. Under this configuration, the material is pushed forward more evenly by the two counter-rotating, especially anti-inwardly rotating, spiral blades on the adjacent discharge screw, and then dispersed by the uniform blanking ring. Continuously and evenly drop from the discharge port to the downstream equipment; the variable pitch design of the screw blades on the discharge screw can make the material gradually transition from the full state to the loose state along the direction of the screw axis during the conveying process, improving efficiency and reducing the operating load of the screw and wear and tear. When working, the slurry is continuously fed into the reaction chamber body 1010 from the reaction chamber inlet 1020 at the top of the reaction chamber by the upstream conveying equipment. After meeting the residence time requirement of the process design, the material filling rate in the chamber is 70-80%. When the discharge screw is filled with material, it is in a state of full compaction, and the slurry is in the shape of lumps in the spiral groove between the discharge spiral blades 1050; when the discharge screw at the bottom of the reaction chamber starts and rotates, the spiral groove The material that is full of lumps is continuously conveyed to the end of the discharge screw close to the discharge port 1030; the slurry close to the tail end of the discharge screw passes through the uniform blanking ring 1060 before falling, and passes through the even discharge ring 1060. After the threaded blade 1062 stirs and breaks up, it falls continuously and evenly to the downstream equipment.
其中的双螺杆浸渍机,如在2012年9月11日提交的申请号为201210332112.8、公开号为CN 102864669 A的名为“一种双螺杆浸渍机”的中国专利申请中所描述的,其全部内容包含附图通过引用结合于此。也可以如2012年9月11日提交的授权号为ZL 201220458032.2的名为“一种双螺杆浸渍机”的中国专利申请中所描述的,其全部内容包含附图通过引用结合于此。该双螺杆浸渍机包括机架以及设置在机架上的电机、齿轮变速箱、可移式鼓形齿联轴器、机筒和两根螺杆,所述电机通过齿轮变速箱以及可移式鼓形齿联轴器与两根螺杆传动连接,所述两根螺杆互相平行且可转动地设置在所述机筒内,所述机筒一端设有进料口,另一端设有出料口;所述螺杆沿输送方向依次套设有第一输送螺旋套、第一挤压螺旋套、第二输送螺旋套、第二挤压螺旋套、第三输送螺旋套以及第三挤压螺旋套, 所述第一、第二、第三输送螺旋套的螺旋方向与所述第一、第二、第三挤压螺旋套的螺旋方向相反,所述第一输送螺旋套的螺距沿输送方向逐渐减小;每个输送螺旋套与挤压螺旋套之间都设有均化环;所述机筒下部设有与第一、 第二输送螺旋套的输出端对应的废液孔,废液孔处设有过滤蓖,即排水滤网;所述第一、第二、第三挤压螺旋套的螺棱上开有豁槽;所述机筒可为上下剖分式机筒,包括对称连接的固定设置在机架上的上半机筒和可启闭的连接在机架上的下半机筒。进一步的,所述上半机筒上部设有与第三输送螺旋套对应的液体加入孔。工作时,物料通过两根啮合并同向旋转的螺杆向出料口方向推进,输送过程中由于第一输送螺旋套的螺距逐渐减小,物料被逐渐压缩并充满螺槽,进入逆向挤压区挤压螺旋套前即第一均化环处,挤压力达到最大,物料被强烈挤压,在正向挤压力的作用下,物料被强制通过第一挤压螺旋套螺棱上的豁槽,物料在此过程受到挤压、剪切、搓揉匀整使得几何尺寸变小;同样的,再经第二输送螺旋套及第二挤压螺旋套、第三输送螺旋套及第三挤压螺旋套的挤压、剪切、搓揉均化后,物料被剪切揉搓成小片和团粒状颗粒排出,同时挤出物料中的游离水并通过滤蓖排出。 Among them, the twin-screw impregnation machine, as described in the Chinese patent application titled "a twin-screw impregnation machine" with the application number 201210332112.8 and the publication number CN 102864669 A filed on September 11, 2012, all The contents including the figures are hereby incorporated by reference. It can also be as described in the Chinese patent application entitled "A Twin-screw Impregnating Machine" with the authorization number ZL 201220458032.2 filed on September 11, 2012, the entire contents of which are incorporated herein by reference including the accompanying drawings. The twin-screw impregnation machine includes a frame and a motor arranged on the frame, a gear box, a movable drum gear coupling, a barrel and two screws, and the motor passes through a gear box and a movable drum. The shape-tooth coupling is connected with two screw rods by transmission, and the two screw rods are parallel to each other and rotatably arranged in the barrel, one end of the barrel is provided with a material inlet, and the other end is provided with a material outlet; The screw is sequentially provided with a first conveying helical sleeve, a first extruding helical sleeve, a second conveying helical sleeve, a second extruding helical sleeve, a third conveying helical sleeve and a third extruding helical sleeve along the conveying direction. The helical directions of the first, second, and third conveying helical sleeves are opposite to those of the first, second, and third extruding helical sleeves, and the pitch of the first conveying helical sleeves gradually decreases along the conveying direction ; A homogenizing ring is provided between each conveying helical sleeve and the extruding helical sleeve; the lower part of the barrel is provided with a waste liquid hole corresponding to the output ends of the first and second conveying helical sleeves, and the waste liquid hole is provided There is a filter grate, that is, a drainage screen; the first, second, and third extruded spiral sleeves have grooves on the ribs; the barrel can be split up and down, including symmetrically connected fixed The upper half barrel arranged on the frame and the lower half barrel connected on the frame can be opened and closed. Further, the upper part of the upper half of the barrel is provided with a liquid injection hole corresponding to the third conveying screw sleeve. When working, the material is propelled towards the discharge port through two meshing and co-rotating screws. During the conveying process, due to the gradual decrease of the pitch of the first conveying screw sleeve, the material is gradually compressed and filled with the screw groove, and enters the reverse extrusion zone. Before the extruding helical sleeve, that is, at the first homogenizing ring, the extruding force reaches the maximum, and the material is strongly extruded. In this process, the material is extruded, sheared, and kneaded evenly to make the geometric size smaller; similarly, the second conveying spiral sleeve, the second extrusion spiral sleeve, the third conveying spiral sleeve and the third extrusion After extrusion, shearing, kneading and homogenization of the spiral sleeve, the material is sheared and kneaded into small pieces and pellets, and the free water in the material is squeezed out and discharged through the filter grate.
其中的干燥机可选用本领域常规干燥机,优选网带式干燥机。如图11和图12所示,本实施方式中选用的网带式干燥机,包括机箱和多层干燥机网带装置603;所述机箱的上部设有进料口,底部设有出料口;所述多层干燥机网带装置603包括多层横向设置的输送带,在竖直方向上所述多层输送带首尾段交错设置,沿物料输送方向,下一层输送带的首端伸出上一层输送带的尾端;所述进料口位于最高层输送带的首端上方,所述出料口位于最低层输送带的尾端下方;所述机箱周围设有若干热风风机601和若干排湿风机602,所述热风风机601通过风道和导风管与多层干燥机网带装置603上设置的进风口、出风口连接,所述排湿风机602通过排湿管道与多层干燥机网带装置603上设置的排湿口连接。 Dryer wherein can select this area conventional dryer for use, preferably mesh belt type dryer. As shown in Fig. 11 and Fig. 12, the mesh belt dryer selected in this embodiment includes a cabinet and a multi-layer dryer mesh belt device 603; the top of the cabinet is provided with a feed port, and the bottom is provided with a discharge port The multi-layer dryer mesh belt device 603 includes a multi-layer conveyor belt arranged horizontally, and the first and last sections of the multi-layer conveyor belt are staggered in the vertical direction. Along the material conveying direction, the head end of the next layer of conveyor belt extends Out of the tail end of the upper conveyor belt; the feed inlet is located above the head end of the highest conveyor belt, and the discharge port is located below the tail end of the lowest conveyor belt; several hot air fans 601 are arranged around the chassis And several dehumidifying blowers 602, described hot blast blower 601 is connected with the air inlet, the air outlet that is provided with on the mesh belt device 603 of multi-layer drier through air duct and air duct, and described dehumidifying blower 602 is connected with multiple through dehumidifying pipes The moisture outlet provided on the mesh belt device 603 of the layer dryer is connected.
使用上述薄膜类废旧塑料回收再利用洗涤净化系统的薄膜类废旧塑料回收再利用洗涤净化方法,其具体实施方式为: The method for recycling, reusing, washing and purifying film-based waste plastics using the above-mentioned film-based waste plastic recycling washing and purification system, the specific implementation method is as follows:
实施例 1 :农地膜废旧塑料再生回收 Embodiment 1 : Recycling of agricultural mulch film waste plastics
将以农地膜废旧塑料为主的物料由第一输送设备1输送至撕碎机2,被破碎成边长20~50mm的料片;然后由第二输送设备3将破碎后料片输送至转鼓式洗涤机4进行洗涤并经沉渣管去除混杂在料片中的金属物、石子和沙粒等有害杂质,沉渣进入固废处理系统,洗涤浓度3%;洗涤后料片和水一起流入多转鼓式洗涤分离装置5,从多转鼓式洗涤分离装置的上进水口注入洗涤水的同时,从各个下进水口注入上行流速为0.3m/s的洗涤水,再次洗涤并分离出物料中含有的轻杂质,如纸片等。然后塑料料片和水一起经料片泵6泵送至斜螺旋脱水机7脱水,泥沙等细小杂质和水一起通过斜螺旋外围的筛网网孔排出,送至水处理系统,经沉淀净化后的水循环回用于洗涤过程,脱水后的塑料料片被提升输送至缓冲料仓7,缓冲料仓中料片含水率低于25%;洗后塑料料片经缓冲料仓8的排料螺旋推出仓外并由第三螺旋输送机9输送至双螺杆浸渍机10,在双螺杆浸渍机10内物料受两根啮合并同向旋转的螺杆挤压浓缩,依次通过三段挤压剪切搓揉匀整段,被剪切揉搓匀整成小片和团粒状颗粒,同时,料片中含的游离水被强行浓缩挤出,通过排水滤网排出进入水处理系统,经沉淀净化后的水循环回用于洗涤过程。物料被挤压剪切和揉搓时会产生大量的摩擦热,物料温度可达80~90℃,料片含水率降至15%以下;由双螺杆浸渍机10匀整并团粒后的塑料料片落入网带式的干燥机11热风干燥,干燥空气采用电加热;干燥后料片经第四输送设备12送至贮料仓13,作为商品打包出售或进入下游设备混炼造粒。本实施例资源回收综合利用率约为90%,且通过洗涤水的循环利用降低洗涤水消耗50~80%左右。 The materials mainly composed of agricultural film waste plastics are conveyed by the first conveying equipment 1 to the shredder 2, and are crushed into pieces with a side length of 20~50mm; The drum washing machine 4 washes and removes harmful impurities such as metal objects, stones and sand mixed in the tablet through the sediment pipe, and the sediment enters the solid waste treatment system with a washing concentration of 3%; after washing, the tablet and water flow into the multi-rotation Drum type washing and separating device 5, while injecting washing water from the upper water inlet of the multi-drum type washing and separating device, inject washing water with an upward flow rate of 0.3m/s from each lower water inlet, wash again and separate out the Light impurities, such as paper, etc. Then the plastic tablet and water are pumped together by the tablet pump 6 to the inclined screw dehydrator 7 for dehydration, and fine impurities such as sediment and water are discharged through the screen mesh on the periphery of the inclined screw together, sent to the water treatment system, and purified by sedimentation The final water is recycled for the washing process, and the dehydrated plastic sheets are lifted and transported to the buffer silo 7, where the moisture content of the sheets in the buffer silo is lower than 25%; the washed plastic sheets are discharged through the buffer silo 8 The screw is pushed out of the warehouse and transported to the twin-screw impregnation machine 10 by the third screw conveyor 9. In the twin-screw impregnation machine 10, the material is squeezed and concentrated by two meshing and co-rotating screws, and then passes through three-stage extrusion and shearing successively. Knead the entire section, and be cut and kneaded into small pieces and aggregated particles. At the same time, the free water contained in the material is forcibly concentrated and squeezed out, and discharged through the drainage filter into the water treatment system. The water after precipitation and purification is recycled. in the washing process. When the material is extruded, sheared and kneaded, a large amount of frictional heat will be generated, the temperature of the material can reach 80~90°C, and the moisture content of the tablet will drop below 15%; The mesh-feed belt dryer 11 is used for hot air drying, and the drying air is heated by electricity; the dried tablet is sent to the storage bin 13 through the fourth conveying equipment 12, and is packaged and sold as a commodity or enters downstream equipment for mixing and granulation. In this embodiment, the comprehensive utilization rate of resource recovery is about 90%, and the washing water consumption is reduced by about 50-80% through the recycling of washing water.
上述过程中,经过多转鼓式洗涤分离装置再次洗涤分离得到的轻杂质如含水纸片可输出至废纸再制浆回收系统回收利用。 In the above process, light impurities such as water-containing paper pieces obtained by washing and separating again with the multi-drum washing and separating device can be output to the waste paper repulping recovery system for recycling.
实施例2:编织袋类废旧塑料再生回收 Example 2: Recycling of woven bag waste plastics
将以编织袋类废旧塑料为主的物料由第一输送设备1输送至撕碎机2,被破碎成边长20~50mm的料片;然后由第二输送设备3将破碎后料片输送至转鼓式洗涤机4进行洗涤并经沉渣管去除混杂在料片中的金属物、石子和沙粒等有害杂质,沉渣进入固废处理系统,洗涤浓度4%;洗涤后料片和水一起流入多转鼓式洗涤分离装置5,从多转鼓式洗涤分离装置的上进水口注入洗涤水的同时,从各个下进水口注入上行流速为0.2m/s的洗涤水,再次洗涤并分离出物料中含有的轻杂质,如纸片等。然后塑料料片和水一起经料片泵6泵送至斜螺旋脱水机7脱水,泥沙等细小杂质和水一起通过斜螺旋外围的筛网网孔排出,送至水处理系统,经沉淀净化后的水循环回用于洗涤过程,脱水后的塑料料片被提升输送至缓冲料仓7,缓冲料仓中料片含水率低于20%;洗后塑料料片经缓冲料仓8的排料螺旋推出仓外并由第三螺旋输送机9输送至双螺杆浸渍机10,在双螺杆浸渍机10内物料受两根啮合并同向旋转的螺杆挤压浓缩,依次通过三段挤压剪切搓揉匀整段,被剪切揉搓匀整成小片和团粒状颗粒,同时,料片中含的游离水被强行浓缩挤出,通过排水滤网排出进入水处理系统,经沉淀净化后的水循环回用于洗涤过程。物料被挤压剪切和揉搓时会产生大量的摩擦热,物料温度可达80~90℃,料片含水率降至10%以下;由双螺杆浸渍机10匀整并团粒后的塑料料片落入网带式的干燥机11热风干燥,干燥空气采用蒸汽管道间接加热,蒸汽压力为0.4~0.6MPa;干燥后料片经第四输送设备12送至贮料仓13,作为商品打包出售或进入下游设备混炼造粒。本实施例资源回收综合利用率约为93%,且通过洗涤水的循环利用降低洗涤水消耗50~80%左右。 The materials mainly composed of woven bag waste plastics are conveyed to the shredder 2 by the first conveying equipment 1, and are crushed into pieces with a side length of 20~50mm; then the crushed pieces are conveyed to the Drum washing machine 4 washes and removes harmful impurities such as metal objects, stones and sand mixed in the tablet through the sediment pipe, and the sediment enters the solid waste treatment system with a washing concentration of 4%; after washing, the tablet and water flow into the multi- Drum type washing and separating device 5, when washing water is injected from the upper water inlet of the multi-drum type washing and separating device, washing water with an upward flow rate of 0.2m/s is injected from each lower water inlet, and the material containing Light impurities, such as paper, etc. Then the plastic tablet and water are pumped together by the tablet pump 6 to the inclined screw dehydrator 7 for dehydration, and fine impurities such as sediment and water are discharged through the screen mesh on the periphery of the inclined screw together, sent to the water treatment system, and purified by sedimentation The final water is recycled for the washing process, and the dehydrated plastic sheets are lifted and transported to the buffer silo 7, where the moisture content of the sheets in the buffer silo is lower than 20%; the washed plastic sheets are discharged through the buffer silo 8 The screw is pushed out of the warehouse and transported to the twin-screw impregnation machine 10 by the third screw conveyor 9. In the twin-screw impregnation machine 10, the material is squeezed and concentrated by two meshing and co-rotating screws, and then passes through three-stage extrusion and shearing successively. Knead the entire section, and be cut and kneaded into small pieces and aggregated particles. At the same time, the free water contained in the material is forcibly concentrated and squeezed out, and discharged through the drainage filter into the water treatment system. The water after precipitation and purification is recycled. in the washing process. When the material is extruded, sheared and kneaded, a large amount of frictional heat will be generated, the temperature of the material can reach 80~90°C, and the moisture content of the tablet will drop below 10%; The mesh belt dryer 11 is used for hot air drying, and the drying air is indirectly heated by a steam pipe with a steam pressure of 0.4~0.6MPa; the dried tablet is sent to the storage bin 13 through the fourth conveying device 12, and is packaged and sold as a commodity or imported Downstream equipment mixing and granulation. In this embodiment, the comprehensive utilization rate of resource recovery is about 93%, and the washing water consumption is reduced by about 50-80% through the recycling of washing water.
上述过程中,经过多转鼓式洗涤分离装置再次洗涤分离得到的轻杂质如含水纸片可输出至废纸再制浆回收系统回收利用。 In the above process, light impurities such as water-containing paper pieces obtained by washing and separating again with the multi-drum washing and separating device can be output to the waste paper repulping recovery system for recycling.
实施例3:造纸厂固弃物再生综合利用 Example 3: Recycling and comprehensive utilization of solid waste in paper mills
将以废纸、聚丙烯、聚乙烯等薄膜类废旧塑料为主的造纸厂固弃物物料由第一输送设备1输送至撕碎机2,被破碎成边长20~50mm的料片;然后由第二输送设备3将破碎后料片输送至转鼓式洗涤机4进行洗涤并经沉渣管去除混杂在料片中的金属物、石子和沙粒等有害杂质,沉渣进入固废处理系统,洗涤浓度5%;洗涤后料片和水一起流入多转鼓式洗涤分离装置5,从多转鼓式洗涤分离装置的上进水口和各个下进水口同时注入洗涤水,沿多转鼓式洗涤分离装置的混合物料水平输送方向,从各个下进水口注入的洗涤水的上行流速依次递减,第一下进水口注入上行流速为0.3m/s的洗涤水,第二下进水口注入上行流速为0.2m/s的洗涤水,第三下进水口注入上行流速为0.15 m/s的洗涤水,利用含水纸片、塑料料片和水的比重差异分离含水纸片和塑料料片,含水纸片进入各个沉料管排出并进入废纸纤维再制浆回收系统;从多转鼓式洗涤分离装置出料口排出的塑料料片和水一起经料片泵6泵送至斜螺旋脱水机7脱水,泥沙等细小杂质和水一起通过斜螺旋外围的筛网网孔排出,送至水处理系统,经沉淀净化后的水循环回用于洗涤过程;脱水后的塑料料片被提升输送至缓冲料仓7,缓冲料仓中料片含水率低于35%;洗后塑料料片经缓冲料仓8的排料螺旋推出仓外并由第三螺旋输送机9输送至双螺杆浸渍机10,在双螺杆浸渍机10内物料受两根啮合并同向旋转的螺杆挤压浓缩,依次通过三段挤压剪切搓揉匀整段,被剪切揉搓匀整成小片和团粒状颗粒,同时,料片中含的游离水被强行浓缩挤出,通过排水滤网排出进入水处理系统,经沉淀净化后的水循环回用于洗涤过程。物料被挤压剪切和揉搓时会产生大量的摩擦热,物料温度可达80~90℃,料片含水率降至25%以下;由双螺杆浸渍机10匀整并团粒后的塑料料片落入网带式的干燥机11热风干燥,干燥空气采用蒸汽管道间接加热,蒸汽压力为0.5MPa,耗气量为350kg/t料片;干燥后料片经第四输送设备12送至贮料仓13,作为商品打包出售或进入下游设备混炼造粒。本实施例资源回收综合利用率约为96%,且通过洗涤水的循环利用降低洗涤水消耗50~80%左右。 The paper mill solid waste materials mainly composed of waste paper, polypropylene, polyethylene and other film waste plastics are transported from the first conveying equipment 1 to the shredder 2, and are shredded into pieces with a side length of 20~50mm; and then The second conveying equipment 3 transports the crushed material to the drum washing machine 4 for washing, and removes harmful impurities such as metal objects, stones and sand mixed in the material through the sediment pipe, and the sediment enters the solid waste treatment system for washing. The concentration is 5%; after washing, the tablet and water flow into the multi-drum washing and separating device 5 together, and the washing water is injected from the upper water inlet and each lower water inlet of the multi-drum washing and separating device at the same time. In the horizontal conveying direction of the mixed material, the upward flow velocity of the washing water injected from each lower water inlet decreases successively, the first lower water inlet injects the washing water with an upward flow velocity of 0.3m/s, and the second lower water inlet injects an upward flow velocity of 0.2m /s of washing water, the third lower water inlet injects washing water with an upward flow velocity of 0.15 m/s, and uses the difference in specific gravity between the water-containing paper, plastic material and water to separate the water-containing paper and plastic material, and the water-containing paper enters each The sinking pipe is discharged and enters the waste paper fiber repulping recovery system; the plastic flakes and water discharged from the outlet of the multi-drum washing and separating device are pumped together by the flake pump 6 to the oblique screw dehydrator 7 for dehydration, and the mud Small impurities such as sand and water are discharged through the screen mesh on the periphery of the inclined spiral, and sent to the water treatment system, and the water after sedimentation and purification is recycled for the washing process; the dehydrated plastic sheets are lifted and transported to the buffer silo 7 , the moisture content of the sheet in the buffer silo is lower than 35%; the washed plastic sheet is pushed out of the silo through the discharge screw of the buffer silo 8 and is transported to the twin-screw impregnation machine 10 by the third screw conveyor 9. The material in the impregnating machine 10 is squeezed and concentrated by two meshing and co-rotating screws, and then passes through three stages of extrusion, shearing and kneading in turn, and is sheared and kneaded to form small pieces and pellets. At the same time, the material contains The free water is forcibly concentrated and squeezed out, and then discharged into the water treatment system through the drainage filter, and the water purified by sedimentation is recycled for the washing process. When the material is extruded, sheared and kneaded, a large amount of frictional heat will be generated, the temperature of the material can reach 80~90°C, and the moisture content of the tablet will drop below 25%; The mesh belt dryer 11 is used for hot air drying, and the drying air is indirectly heated by steam pipes, the steam pressure is 0.5MPa, and the air consumption is 350kg/t tablet; the dried tablet is sent to the storage bin 13 through the fourth conveying equipment 12 , sold as a packaged product or entered into downstream equipment for mixing and granulation. In this embodiment, the comprehensive utilization rate of resource recovery is about 96%, and the washing water consumption is reduced by about 50-80% through the recycling of washing water.
实施例3为较优实施例,以实施例3为例说明在多转鼓式洗涤分离装置中进行的物料分离:因为纸片的比重大于1,而聚丙烯、聚乙烯薄膜类废旧塑料片的比重小于纸片的比重,将从各个下进水口注入的洗涤水的上行流速设为0.01m/s~0.3m/s之内(含0.01m/s和0.3m/s),可以使得各管体中上行水流的冲力小于纸片在水中的重力与浮力之差,同时大于薄膜类废旧塑料片在水中的重力与浮力之差。这样混合在一起的纸片和废旧塑料片,经同向旋转的多个转鼓洗涤、打散,在洗涤腔里逐渐分离开;纸片由于吸水润张,在各管体内缓缓上行的水流中逐渐下沉至沉料管,而薄膜类废旧塑料料片因为不吸水且比重较轻漂浮于水面,被同向旋转的多个转鼓拨送前移至出料口。在实施例1和实施例2中通过多转鼓式洗涤分离装置洗涤并分离出物料中含有的轻杂质如纸片,也是相同的原理。 Embodiment 3 is a preferred embodiment, and it is an example to illustrate the separation of materials carried out in the multi-drum type washing and separating device with Embodiment 3: because the specific gravity of the paper sheet is greater than 1, and the waste and old plastic sheet of polypropylene, polyethylene film class The specific gravity is smaller than that of the paper, and the upward flow velocity of the washing water injected from each lower water inlet is set within 0.01m/s~0.3m/s (including 0.01m/s and 0.3m/s), which can make each tube The impulsive force of the upward water flow in the body is less than the difference between the gravity and the buoyancy of the paper sheet in the water, and is greater than the difference between the gravity and the buoyancy of the film-like waste plastic sheet in the water. The paper pieces and waste plastic pieces mixed together in this way are washed and broken up by multiple drums rotating in the same direction, and gradually separated in the washing chamber; Gradually sink down to the sinking tube, while the film-like waste plastic material floats on the water surface because it does not absorb water and has a light specific gravity, and is moved forward to the discharge port by multiple drums rotating in the same direction. In Embodiment 1 and Embodiment 2, the light impurities contained in the material, such as paper pieces, are washed and separated by the multi-drum washing and separating device, which is also the same principle.
在转鼓的外圆线速度为1m/s,绝干混合物料与洗涤水重量比值为3:97,即洗涤浓度为3%的洗涤条件下进行实验,实验证明,各个下进水口注入的洗涤水的上行流速设为0.01m/s~0.3m/s之内,可以恰当的实现含水纸片和薄膜塑料片的有效分离,否则上行流速过大,会对沉降的含水纸片形成过高的冲力而影响分离效果;而在上行水流的作用下,随转鼓转动洗涤的薄膜类废旧塑料料片极少从各个下锥台口进入管体内,即使落入也会被缓缓上行的水流冲回机体的洗涤腔内,因此没有上行流速或者上行流速过小,也不能有效的将随水流误入管体的薄膜塑料片反送回洗涤腔内往输出方向拨送。充分利用了含水纸片、塑料料片和水的比重差异,实现了纸片和塑料薄膜片的高效洗涤和分离。 The experiment was carried out under the washing condition that the outer circular velocity of the drum was 1m/s, the weight ratio of the dry mixed material to the washing water was 3:97, that is, the washing concentration was 3%. The upward flow velocity of water is set within 0.01m/s~0.3m/s, which can properly realize the effective separation of water-containing paper sheets and film plastic sheets, otherwise the upward flow velocity is too high, which will cause excessive pressure on the settled water-containing paper sheets. However, under the action of the upward water flow, the film-type waste plastic materials washed with the rotation of the drum seldom enter the pipe body from the lower cone ports, and even if they fall, they will be washed by the slowly upward water flow. Back in the washing cavity of the body, so there is no upward flow velocity or the upward flow velocity is too small, and the film and plastic sheet that has strayed into the pipe body with the water flow can not be effectively returned to the washing cavity and sent to the output direction. The difference in specific gravity between water-containing paper sheets, plastic sheets and water is fully utilized to realize efficient washing and separation of paper sheets and plastic film sheets.
以上实施例对本发明不构成限定,相关工作人员在不偏离本发明技术思想的范围内,所进行的多样变化和修改,均落在本发明的保护范围内。 The above embodiments do not limit the present invention, and various changes and modifications made by relevant workers within the scope of not departing from the technical idea of the present invention all fall within the protection scope of the present invention.
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| CN102179883A (en) * | 2011-01-31 | 2011-09-14 | 苏州中塑再生机械有限公司 | Film crushing washing line |
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