CN206663571U - A high-efficiency plastic extruder - Google Patents
A high-efficiency plastic extruder Download PDFInfo
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- CN206663571U CN206663571U CN201720270117.0U CN201720270117U CN206663571U CN 206663571 U CN206663571 U CN 206663571U CN 201720270117 U CN201720270117 U CN 201720270117U CN 206663571 U CN206663571 U CN 206663571U
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Abstract
Description
技术领域technical field
本实用新型涉及挤粒设备技术领域,具体为一种高效塑胶挤粒机。The utility model relates to the technical field of extruding equipment, in particular to a high-efficiency plastic extruding machine.
背景技术Background technique
随着中国塑胶工业的发展,近几年来中国塑胶机械工业的年增长率、利润率都远高于工业总产值的增长,是中国机械行业中增长最快的产业之一,而在塑胶制品的加工生产中,常常根据产品的工艺需求,需要将塑胶挤粒,使塑胶成为大小均匀的颗粒状,方便后续工艺的加工以及生产,但现在一般的挤粒机功能比较单一,效率低下,挤粒速度慢,无法满足工厂流水线式作业,挤塑的颗粒大小不均匀,产品质量差,无法满足工业生产的需求。With the development of China's plastics industry, in recent years, the annual growth rate and profit margin of China's plastics machinery industry are much higher than the growth of the total industrial output value. It is one of the fastest growing industries in China's machinery industry. In processing and production, it is often necessary to extrude the plastic according to the technological requirements of the product to make the plastic into uniform granules, which is convenient for the processing and production of the subsequent process, but now the general extruder has a single function and low efficiency. The speed is slow, unable to meet the assembly line operation of the factory, the size of the extruded particles is uneven, and the product quality is poor, which cannot meet the needs of industrial production.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效塑胶挤粒机,以解决上述背景技术中提出一般的挤粒机功能比较单一,效率低下,挤粒速度慢,无法满足工厂流水线式作业,挤塑的颗粒大小不均匀,产品质量差,无法满足工业生产的需求的问题。The purpose of this utility model is to provide a high-efficiency plastic extruder to solve the problem that the general extruder proposed in the above background technology has relatively single function, low efficiency, and slow extruding speed, which cannot meet the needs of factory assembly line operations. Uneven size, poor product quality, unable to meet the needs of industrial production.
为实现上述目的,本实用新型提供如下技术方案:一种高效塑胶挤粒机,包括底座、粉碎箱和水槽,所述底座的上方安装有挤塑箱,所述挤塑箱的内部安装有挤塑螺杆,且挤塑箱的内壁侧设置有加热壁,所述挤塑箱的左侧安装有第一电动机,且第一电动机通过第一转轴与挤塑螺杆转动连接,所述挤塑箱的上方右侧设置有加热电炉,且加热电炉的上方安装有控制面板,所述挤塑箱的右侧安装有挤粒模具,所述粉碎箱的内部安装有粉碎轴,且粉碎箱位于挤塑箱的上方,所述粉碎轴通过皮带与第二电动机转动连接,所述粉碎箱的上方设置有进料口和密封盖,且进料口位于密封盖的下方,所述粉碎箱的内壁设置有预热壁,所述水槽的内部安装有出料管,且水槽位于切割箱的下方,所述出料管的右侧设置有出料口,所述切割箱的内部上方固定有第三电动机,且第三电动机通过第二转轴与变速箱转动连接,所述第二转轴的下方固定有切割刀。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-efficiency plastic extruder, including a base, a crushing box and a water tank, an extrusion box is installed above the base, and an extrusion box is installed inside the extrusion box. Plastic screw, and the inner wall side of the extrusion box is provided with a heating wall, the first motor is installed on the left side of the extrusion box, and the first motor is rotationally connected with the extrusion screw through the first rotating shaft, the extrusion box A heating electric furnace is installed on the right side above, and a control panel is installed above the heating electric furnace, an extruding mold is installed on the right side of the extrusion box, and a crushing shaft is installed inside the crushing box, and the crushing box is located in the extrusion box above, the crushing shaft is rotationally connected with the second motor through a belt; a feeding port and a sealing cover are arranged above the crushing box, and the feeding port is located below the sealing cover; the inner wall of the crushing box is provided with a preset The hot wall, the inside of the water tank is equipped with a discharge pipe, and the water tank is located below the cutting box, the right side of the discharge pipe is provided with a discharge port, and a third motor is fixed above the inside of the cutting box, and The third motor is rotationally connected with the gearbox through the second rotating shaft, and a cutting knife is fixed below the second rotating shaft.
优选的,所述加热壁设置有2块,且加热壁之间关于挤塑箱的水平中心线对称。Preferably, there are two heating walls, and the heating walls are symmetrical with respect to the horizontal centerline of the extrusion box.
优选的,所述挤粒模具的表面为均匀分布的孔状结构。Preferably, the surface of the extruding die has a uniformly distributed hole-like structure.
优选的,所述预热壁为碗形结构。Preferably, the preheating wall is a bowl-shaped structure.
优选的,所述切割刀为圆柱形结构,且其表面均匀的设置有6个刀片。Preferably, the cutting knife has a cylindrical structure, and 6 blades are uniformly arranged on its surface.
与现有技术相比,本实用新型的有益效果是:该高效塑胶挤粒机,与现有的挤粒机相比较之下,不仅能进行挤粒,还可以对较大的胶体先进行粉碎,并且进行预加热,能大大减少胶体加热熔融的时间,提高了工作效率,该装置设置有切割刀,可以对挤塑好的胶体进行切割,把胶体切割成颗粒状,还可以调节变速箱来控制切割刀的速度,从而改变颗粒的大小,来满足不同的塑胶产品的需求,增加了该装置的实用性。Compared with the prior art, the beneficial effect of the utility model is: the high-efficiency plastic extruder, compared with the existing extruder, can not only extrude granules, but also crush larger colloids first. , and preheating can greatly reduce the heating and melting time of the colloid and improve work efficiency. The device is equipped with a cutting knife, which can cut the extruded colloid into granules, and can also adjust the gearbox to The speed of the cutting knife is controlled to change the size of the particles to meet the requirements of different plastic products, which increases the practicability of the device.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型结构切割刀示意图。Fig. 2 is the schematic diagram of the utility model structure cutter.
图中:1、底座,2、挤塑箱,3、挤塑螺杆,4、加热壁,5、第一电动机,6、第一转轴,7、加热电炉,8、控制面板,9、挤粒模具,10、粉碎箱,11、粉碎轴,12、第二电动机,13、皮带,14、进料口,15、密封盖,16、预热壁,17、出料管,18、水槽,19、切割箱,20、出料口,21、第三电动机,22、变速箱,23、第三转轴,24、切割刀,25、刀片。In the figure: 1. base, 2. extrusion box, 3. extrusion screw, 4. heating wall, 5. first motor, 6. first rotating shaft, 7. heating electric furnace, 8. control panel, 9. extruding pellets Mold, 10, crushing box, 11, crushing shaft, 12, second motor, 13, belt, 14, feed inlet, 15, sealing cover, 16, preheating wall, 17, discharge pipe, 18, water tank, 19 , cutting box, 20, discharge port, 21, the third motor, 22, gearbox, 23, the third rotating shaft, 24, cutting knife, 25, blade.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,本实用新型提供一种技术方案:一种高效塑胶挤粒机,包括底座1、粉碎箱10和水槽18,底座1的上方安装有挤塑箱2,挤塑箱2的内部安装有挤塑螺杆3,且挤塑箱2的内壁侧设置有加热壁4,加热壁4设置有2块,且加热壁4之间关于挤塑箱2的水平中心线对称,加热壁4可以使胶体受热熔融,挤塑箱2的左侧安装有第一电动机5,且第一电动机5通过第一转轴6与挤塑螺杆3转动连接,挤塑箱2的上方右侧设置有加热电炉7,且加热电炉7的上方安装有控制面板8,加热电炉7可以为加热壁4以及预热壁16提供热源,挤塑箱2的右侧安装有挤粒模具9,挤粒模具9的表面为均匀分布的孔状结构,可以使胶体从孔内挤出,粉碎箱10的内部安装有粉碎轴11,且粉碎箱10位于挤塑箱2的上方,粉碎轴11通过皮带13与第二电动机12转动连接,粉碎箱10的上方设置有进料口14和密封盖15,且进料口14位于密封盖15的下方,粉碎箱10的内壁设置有预热壁16,预热壁16为碗形结构,预热壁16可以对胶体进行预热,一方面帮助粉碎轴11更好的粉碎胶体,另一方面可以加速胶体熔融的速度,水槽18的内部安装有出料管17,且水槽18位于切割箱19的下方,水槽18的内部可以放置冷却水,加速挤塑好的胶体冷却的时间,出料管17的右侧设置有出料口20,切割箱19的内部上方固定有第三电动机21,且第三电动机21通过第二转轴23与变速箱22转动连接,第二转轴23的下方固定有切割刀24,切割刀24为圆柱形结构,且其表面均匀的设置有6个刀片25,可以对胶体进行均匀的切割,保证了胶体颗粒大小的均匀。Please refer to Figure 1-2, the utility model provides a technical solution: a high-efficiency plastic extruder, including a base 1, a crushing box 10 and a water tank 18, an extrusion box 2 is installed above the base 1, and an extrusion box 2 Extrusion screw 3 is installed in the interior of the extrusion box 2, and the inner wall side of the extrusion box 2 is provided with a heating wall 4. There are two heating walls 4, and the heating walls 4 are symmetrical about the horizontal centerline of the extrusion box 2. The heating wall 4 The colloid can be heated and melted. The first motor 5 is installed on the left side of the extrusion box 2, and the first motor 5 is rotationally connected with the extrusion screw 3 through the first rotating shaft 6. The upper right side of the extrusion box 2 is provided with a heating Electric furnace 7, and control panel 8 is installed on the top of heating electric furnace 7, and heating electric furnace 7 can provide heat source for heating wall 4 and preheating wall 16, and the right side of extruding case 2 is equipped with extruding die 9, and extruding die 9 The surface is a uniformly distributed pore-like structure, which can make the colloid extrude from the holes. A crushing shaft 11 is installed inside the crushing box 10, and the crushing box 10 is located above the extrusion box 2. The crushing shaft 11 passes through the belt 13 and the second The motor 12 is connected in rotation, the top of the crushing box 10 is provided with a feed port 14 and a sealing cover 15, and the feeding port 14 is located below the sealing cover 15, and the inner wall of the crushing box 10 is provided with a preheating wall 16, and the preheating wall 16 is Bowl-shaped structure, the preheating wall 16 can preheat the colloid. On the one hand, it helps the crushing shaft 11 to crush the colloid better, and on the other hand, it can accelerate the melting speed of the colloid. 18 is located below the cutting box 19. Cooling water can be placed inside the water tank 18 to accelerate the cooling time of the extruded colloid. The right side of the discharge pipe 17 is provided with a discharge port 20, and the inside top of the cutting box 19 is fixed with a second Three motors 21, and the third motor 21 is rotationally connected with the gearbox 22 through the second rotating shaft 23, and a cutting knife 24 is fixed below the second rotating shaft 23. The cutting knife 24 is a cylindrical structure, and its surface is uniformly provided with 6 The blade 25 can evenly cut the colloid, ensuring the uniform size of the colloid particles.
工作原理:在使用该高效塑胶挤粒机时,首先打开密封盖15,从进料口14中投放待挤粒的胶体,使胶体放入粉碎箱10的内部,通过控制面板8开启第二电动机12,使第二电动机12通过皮带13带动粉碎轴11转动,对胶体进行粉碎作业,而加热电炉7为预热壁16提供热源对胶体进行预加热,当粉碎完成,胶体进入挤塑箱2中在加热壁4的持续加热下胶体熔融,而第一电动机5通过第一转轴6带动挤塑螺杆3转动,使胶体进行挤塑,然后胶体进入挤粒模具9中成型,切割刀24在第三电动机21通过第三转轴23的带动下进行转动,对挤塑好的胶体进行切割,而变速箱22可以控制切割刀24的转速,使胶体可以切割成不同规格的颗粒,增加了该装置的实用性,该装置的水槽18内放置冷却水,当胶体颗粒进入出料管17中,冷却水可以对胶体颗粒进行冷却,最后胶体颗粒从出料口20中出去,这就是该高效塑胶挤粒机的工作原理。Working principle: When using this high-efficiency plastic extruder, first open the sealing cover 15, put the colloid to be extruded from the feed port 14, put the colloid into the inside of the crushing box 10, and turn on the second motor through the control panel 8 12. Make the second motor 12 drive the crushing shaft 11 to rotate through the belt 13 to crush the colloid, and the electric heating furnace 7 provides a heat source for the preheating wall 16 to preheat the colloid. When the pulverization is completed, the colloid enters the extrusion box 2 The colloid melts under the continuous heating of the heating wall 4, and the first motor 5 drives the extruding screw 3 to rotate through the first rotating shaft 6, so that the colloid is extruded, and then the colloid enters the extruding die 9 for molding, and the cutting knife 24 is in the third The motor 21 rotates under the drive of the third rotating shaft 23 to cut the extruded colloid, and the gearbox 22 can control the rotating speed of the cutting knife 24, so that the colloid can be cut into particles of different specifications, which increases the practicality of the device. The cooling water is placed in the water tank 18 of the device. When the colloidal particles enter the discharge pipe 17, the cooling water can cool the colloidal particles, and finally the colloidal particles go out from the discharge port 20. This is the high-efficiency plastic extruder working principle.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720270117.0U CN206663571U (en) | 2017-03-20 | 2017-03-20 | A high-efficiency plastic extruder |
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| CN201720270117.0U CN206663571U (en) | 2017-03-20 | 2017-03-20 | A high-efficiency plastic extruder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437327A (en) * | 2018-04-23 | 2018-08-24 | 袁俊 | A kind of plastic cement machine-shaping device |
| CN111923273A (en) * | 2020-08-10 | 2020-11-13 | 安徽埃克森科技集团有限公司 | Rubber melting system for cable production |
-
2017
- 2017-03-20 CN CN201720270117.0U patent/CN206663571U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437327A (en) * | 2018-04-23 | 2018-08-24 | 袁俊 | A kind of plastic cement machine-shaping device |
| CN111923273A (en) * | 2020-08-10 | 2020-11-13 | 安徽埃克森科技集团有限公司 | Rubber melting system for cable production |
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