CN206318500U - A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change - Google Patents
A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change Download PDFInfo
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- CN206318500U CN206318500U CN201621238234.0U CN201621238234U CN206318500U CN 206318500 U CN206318500 U CN 206318500U CN 201621238234 U CN201621238234 U CN 201621238234U CN 206318500 U CN206318500 U CN 206318500U
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Abstract
A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change, belong to technical field of automation equipment.It is characterized in that:Including roller and the y-axis actuating unit for driving roller to rotate, roller, which has, is coaxially installed with synchronous pulley on two ends that are multiple and being rotatably installed in y-axis crossbeam, each roller, and roller and synchronous pulley synchronous axial system, and multiple synchronous pulleys pass through y-axis Timing Belt(16)It is connected, y-axis actuating unit is connected with a synchronous pulley;In y-axis Timing Belt(16)Side be provided with y-axis Timing Belt strainer;Encoder is installed on y-axis actuating unit.This y-axis drive mechanism convenient disassembly, and need not set the guide rail can also to be installed in frame, and smooth running, the translational speed of y-axis crossbeam can be controlled;Originally the manipulator speed of travel that can be moved along y-axis speed change is adjustable, and high along the displacement accuracy of y-axis, working stability.
Description
Technical field
A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change, belong to technical field of automation equipment.
Background technology
Manipulator is some functions of referring to imitate human hand and arm, to be captured by fixed routine, carry object or behaviour
Make the automatic pilot of instrument.Manipulator is the industrial robot occurred earliest, is also the modern machines people occurred earliest, machine
Tool hand replaces the heavy labor of people to realize the mechanization and automation of production, can operate to protect personal peace under hostile environment
Entirely, manipulator is widely used in the departments such as machine-building, metallurgy, electronics, light work(and atomic energy.
In ceramic tile production sector, manipulator main function is the transhipment of ceramic tile and the stacking of ceramic tile, existing manipulator
The movement of x-axis, y-axis and z-axis usually can be completed, x-axis, y-axis refer to the movement in level longitudinal direction and horizontal cross, z respectively
Axle refers to the movement in vertical direction, ceramic tile is transported through in three dimensions or stacking so as to realize.Existing machinery
Hand is being transported through or during stacking, there are the following problems to ceramic tile:
1st, the attitude of ceramic tile can not be changed, can only be transported according to the original attitude of ceramic tile, therefore to porcelain after transhipment
When brick carries out stacking, it is merely able to carry out stacking to ceramic tile according to same mode, flexibility is poor, the requirement to the environment of stacking
It is higher, in-convenience in use;
2nd, manipulator can only be run along x-axis, y-axis, moving for z-axis according to constant speed, in order to ensure in transport process
In the ceramic tile of crawl will not be damaged, it is necessary to the speed of service of manipulator is relatively low, had a strong impact on the work effect of manipulator
Rate;
3rd, when manipulator is moved along the z-axis, z-axis column can drive the ceramic tile of crawl to lift, due to the ceramic tile that captures every time
Quantity is different, therefore occurs that weight when z-axis column is lifted every time has differences, and so on the one hand makes manipulator operationally
There may be vibrations, there may be due to can not precise control translational speed and the problem of collide;
4th, the power set of existing manipulator are usually motor, and motor is typically fixed in frame, in manipulator
Travel distance is excessive, especially apart from motor farther out when, due to being driven apart from excessive, it may appear that the problem of being short of power, and
The speed of service is also very unstable;
5th, when carrying out stacking to ceramic tile, the rear on-carriage of ceramic tile or entrucking for convenience, it usually needs place pallet, both
Follow-up operation is facilitated, can avoid that ceramic tile is caused to damage again.Existing manipulator is in stacking, and pallet needs manually to put
Put.Because manipulator needs to coordinate with ceramic tile production line, therefore in daily production process, manipulator can not be shut down, and this is just needed
Want workman to place pallet during robot work, there is potential safety hazard.And existing manipulator to the position of pallet will
Ask comparison high, need according to the position of robot work accurately to place pallet when placing, using very inconvenient.
The content of the invention
The technical problems to be solved in the utility model is:Overcome the deficiencies in the prior art there is provided a kind of translational speed it is adjustable,
Mobile accuracy height, the y-axis drive mechanism of convenient disassembly and the manipulator that can be moved along y-axis speed change.
The utility model solves the technical scheme that its technical problem used:The y-axis drive mechanism, it is characterised in that:
Including roller and the y-axis actuating unit for driving roller to rotate, roller has two ends that are multiple and being rotatably installed in y-axis crossbeam, often
Synchronous pulley, and roller and synchronous pulley synchronous axial system are coaxially installed with individual roller, multiple synchronous pulleys are synchronous by y-axis
Band is connected, and y-axis actuating unit is connected with a synchronous pulley;Y-axis Timing Belt strainer is provided with the side of y-axis Timing Belt;y
Encoder is installed on axle actuating unit.
It is preferred that, described roller is active glue coating wheel.
It is preferred that, described synchronous pulley side is connected with roller, and opposite side is fixed with the circle with diameter greater than synchronous pulley
Shape catch.
It is preferred that, described y-axis Timing Belt strainer includes the synchronous belt tensioner pulley of y-axis and y-axis tensioning wheel swing arm, y
Axle tensioning wheel middle part of swing arm is hinged on the y-axis crossbeam, one end rotational installation y-axis Timing Belt tensioning of y-axis tensioning wheel swing arm
Wheel, the other end is detachably mounted on y-axis crossbeam, and y-axis synchronization belt tensioner pulley compresses the y-axis Timing Belt.
It is preferred that, cornerite regulation belt wheel and cornerite regulation synchronous pulley, cornerite are rotatablely equipped with described y-axis crossbeam
Regulation synchronous pulley is arranged between cornerite regulation belt wheel and the y-axis Timing Belt strainer, and cornerite regulation belt wheel, cornerite are adjusted
Section synchronous pulley and y-axis Timing Belt strainer compress the y-axis Timing Belt, and make y-axis Timing Belt into wave wire.
It is preferred that, described roller and the axis of synchronous pulley are horizontally disposed with.
A kind of manipulator that can be moved along y-axis speed change, it is characterised in that:Including frame, x-axis walking mechanism, z-axis vehicle with walking machine
Structure, w axles rotating mechanism, grasping mechanism and above-mentioned y-axis drive mechanism, y-axis drive mechanism are arranged in frame by roller
Side, x-axis walking mechanism is arranged on y-axis crossbeam, and z-axis walking mechanism is arranged in x-axis walking mechanism, and w axles rotating mechanism is installed
In z-axis walking mechanism, grasping mechanism is arranged on w axle rotating mechanisms.
It is preferred that, also including y-axis hitch, y-axis hitch includes y-axis crossbeam and is arranged on y-axis crossbeam
Horizontally-guided mechanism is arranged on the machine by horizontally-guided mechanism with mechanism, y-axis crossbeam is vertically directed with mechanism is vertically directed
On frame.
It is preferred that, described y-axis hitch has two, is symmetricly set on x-axis walking mechanism two ends.
It is preferred that, described grasping mechanism includes the pallet grasping mechanism being arranged in grasping mechanism main body and ceramic tile crawl
Mechanism, the w axles rotating mechanism is connected with grasping mechanism main body.
Compared with prior art, y-axis drive mechanism of the present utility model and can be had along the manipulator that y-axis speed change is moved
Beneficial effect be:
1st, the y-axis actuating unit of this y-axis drive mechanism drives roller to rotate, and is walked by roller realization, convenient disassembly,
And multiple rollers are installed on smooth running, y-axis crossbeam, the bearing capacity of y-axis crossbeam is improved, multiple synchronous pulleys pass through
Y-axis Timing Belt is connected, it is ensured that the synchronism of each roller motion, makes y-axis crossbeam more steady, and the accuracy of walking
It is high;Encoder is installed, encoder can detect the rotating speed of y-axis actuating unit and feed back to frequency converter on y-axis actuating unit, from
And the rotating speed of y-axis actuating unit is controlled, and then the translational speed of y-axis crossbeam is controlled, encoder can also be to y-axis crossbeam row
The displacement walked is detected, so that the displacement of precise control y-axis cross beam movement.
2nd, roller is active glue coating wheel, it is to avoid skidded after installing, so as to ensure that the accurate of y-axis cross beam movement
Degree.
3rd, roller and rounded tabs can be limited y-axis Timing Belt, it is to avoid due to two ends synchronous pulley axis not
Y-axis Timing Belt departs from synchronous pulley caused by parallel, it is ensured that the stability of y-axis Timing Belt work.
4th, y-axis tensioning wheel middle part of swing arm is hinged on y-axis crossbeam, the swing arm of y-axis tensioning wheel is formed leverage, and drive
Y-axis synchronization belt tensioner pulley compresses Timing Belt, it is to avoid occur skidding between Timing Belt and synchronous pulley, it is ensured that y-axis crossbeam
Mobile accuracy.
5th, cornerite regulation belt wheel and cornerite regulation synchronous pulley are engaged with y-axis Timing Belt strainer, make y-axis Timing Belt
Into wave wire, so as to increase the cornerite between y-axis Timing Belt and synchronous pulley, synchronous pulley and y-axis Timing Belt are increased
Engaging portion length, improve the bearing capacity between y-axis Timing Belt and synchronous pulley.
6th, the axis of roller and synchronous pulley is horizontally disposed with, and facilitates the transmission of roller and synchronous pulley, and horizontal in y-axis
It is convenient that the synchronous pulley of multiple y-axis crossbeams is connected by transmission mechanism when beam has multiple, so as to pass through a y-axis engine
Structure can drive, and driving is convenient.
7th, the y-axis drive mechanism for the manipulator that originally can be moved along y-axis speed change is arranged in frame by roller, the speed of travel
Adjustable, walking is stable, and high along the displacement accuracy of y-axis, and carries gravity and the crawl of each mechanism well
The gravity of ceramic tile or pallet, so that this robot work is stable, operating accuracy is high.
8th, each mechanism is arranged in frame by y-axis hitch, is substantially increased bearing capacity, is made y-axis driving machine
The walking of structure will not be influenceed by the gravity of each mechanism and the pallet of crawl or ceramic tile gravity, and walking precision is higher.
9th, y-axis hitch has be symmetricly set on x-axis walking mechanism two ends two, and the two ends from x-axis walking mechanism are to x
Axle walking mechanism is installed, so as to ensure that the stability of x-axis walking mechanism, also ensure that the carrying energy of x-axis walking mechanism
Power.
10th, grasping mechanism is provided with ceramic tile grasping mechanism and pallet grasping mechanism, and ceramic tile and pallet can be captured respectively, is made
With convenient, and when carrying out stacking to ceramic tile, it is not necessary to manually place pallet, the accuracy that pallet is placed is high, pallet crawl
Mechanism and ceramic tile grasping mechanism can work independently, and will not produce influence each other, improve this grasping mechanism crawl thing
The species of product, it is easy to use.
Brief description of the drawings
Fig. 1 is the schematic front view of y-axis walking mechanism.
Fig. 2 is the schematic top plan view of y-axis walking mechanism.
Fig. 3 is the schematic perspective view for the manipulator that can be moved along y-axis speed change.
Fig. 4 is the schematic front view of walking mechanism.
Fig. 5 is the schematic front view of synchronizing shaft.
Fig. 6 is the schematic front view of x-axis walking mechanism.
Fig. 7 is the schematic front view of z-axis walking mechanism.
Fig. 8 is the schematic perspective view of z-axis actuating unit.
Fig. 9 is the partial enlarged drawing at A in Fig. 8.
Figure 10 is the schematic front view of w axle rotating mechanisms.
Figure 11 is the schematic cross-sectional view in Figure 10 B-B directions.
Figure 12 is the schematic front view of grasping mechanism.
Figure 13 is the schematic top plan view of grasping mechanism.
Figure 14 is the schematic perspective view of crawl drive mechanism.
In figure:1st, frame 2, y-axis walking mechanism 3, x-axis walking mechanism 4, z-axis walking mechanism 5, ceramic tile storehouse
6th, w axles rotating mechanism 7, grasping mechanism 8, pallet storehouse 9, adjustable glue coating wheel 10, directive wheel 11, active glue coating wheel
12nd, cornerite regulation belt wheel 13, cornerite regulation synchronous pulley 14, the synchronous belt tensioner pulley 15 of y-axis, y-axis tensioning wheel swing arm
16th, y-axis Timing Belt 17, synchronizing shaft 18, y-axis motor 19, x-axis motor 20, walking mounting bracket 21, x-axis Timing Belt
22nd, the synchronous belt tensioner pulley 26 of x-axis crossbeam 23, z-axis column 24, the axis of guide 25, z-axis, fairlead 27, balance cylinder
28th, z-axis Timing Belt 29, z-axis motor 30, z-axis sprocket wheel 31, w spindle motors 32, optoelectronic switch installing plate 33, buffering
Detect optoelectronic switch 34, rotation detection optoelectronic switch 35, rotating mounting rack 36, postive stop baffle 37, cushion collar 38,
Stop collar 39, w axles column 40, carrying set 41, w axles chain 42, pallet clamp guide plate 43, finger mounted plate
44th, clamping plate limiting photoelectric switch 45, grasping mechanism main body 46, finger guide bearing 47, pallet crawl finger 48, porcelain
Brick clamp plate 49, clamping plate installing plate 50, clamping plate folding cylinder 51, pallet crawl cylinder 52, clamping plate folding gear 53,
Clamping plate folding tooth bar 54, ceramic tile inductor 55, pallet crawl gear 56, pallet crawl tooth bar.
Embodiment
Fig. 1 ~ 14 are most preferred embodiments of the present utility model, and 1 ~ 14 pair of the utility model is done furtherly below in conjunction with the accompanying drawings
It is bright.
A kind of y-axis drive mechanism, including roller and the y-axis actuating unit for driving roller rotation, roller have multiple and turned
Synchronous pulley, and synchronous with synchronous pulley turn of roller are coaxially installed with the dynamic two ends installed in y-axis crossbeam, each roller
Dynamic, multiple synchronous pulleys are connected by y-axis Timing Belt 16, and y-axis actuating unit is connected with a synchronous pulley;In y-axis Timing Belt
16 side is provided with y-axis Timing Belt strainer;Encoder is installed on y-axis actuating unit.The y-axis of this y-axis drive mechanism is moved
Force mechanisms drive roller to rotate, and are walked by roller realization, convenient disassembly, and smooth running, are provided with y-axis crossbeam many
Individual roller, improves the bearing capacity of y-axis crossbeam, and multiple synchronous pulleys are connected by y-axis Timing Belt 16, it is ensured that each roller
The synchronism of motion, makes y-axis crossbeam more steady, and the accuracy of walking is high;Encoder is installed on y-axis actuating unit,
Encoder can detect the rotating speed of y-axis actuating unit and feed back to frequency converter, so that the rotating speed of y-axis actuating unit is controlled, and then
Translational speed to y-axis crossbeam is controlled, and encoder can also be detected to the displacement that y-axis crossbeam is walked, so as to accurately control
The displacement of y-axis cross beam movement processed.
Specifically:As shown in Figure 1 and 2:Roller is active glue coating wheel 11, and active glue coating wheel 11 is rotatably installed in y-axis crossbeam
On, y-axis actuating unit is connected with active glue coating wheel 11, and drives active glue coating wheel 11 to rotate, so that the band of active glue coating wheel 11
Dynamic y-axis crossbeam rectilinear movement.Active glue coating wheel 11 can increase friction, so as to avoid skidding, improve the straight of y-axis crossbeam
The precision of line movement.
The two ends of y-axis crossbeam are arranged with active glue coating wheel 11, two active glue coating wheels 11 and are coaxially installed with synchronization
Belt wheel, active glue coating wheel 11 and synchronous pulley synchronous axial system, the synchronous pulley at y-axis crossbeam two ends are connected by y-axis Timing Belt 16,
Active glue coating wheel 11 is by the gravity-pressing of y-axis crossbeam in the top of frame 1.
Active glue coating wheel 11 is wholely set with synchronous pulley.Side of the synchronous pulley away from active glue coating wheel 11 passes through bolt
It is fixed with rounded tabs, the diameter with diameter greater than synchronous pulley of rounded tabs.Rounded tabs are close to the outer of synchronous pulley side
Edge is stop part, and active glue coating wheel 11 also is provided with the stop part symmetrical with rounded tabs, two resistances close to the side of synchronous pulley
Stopper is the radial direction of the distance between the arc of middle part evagination, and two stop parts along synchronous pulley from the inside to the outside gradually
Increase, so as to avoid causing y-axis Timing Belt 16 to separate with synchronous pulley because the axis of the synchronous pulley at two ends is not parallel, makes y
The stable working of axle Timing Belt 16, reduces influence of the rigging error to y-axis Timing Belt 16, and does not influence the precision of work and steady
It is qualitative.
The top of y-axis Timing Belt 16 is provided with y-axis Timing Belt strainer, and it is same that y-axis Timing Belt strainer can adjust y-axis
The tensile force of band 16 is walked, is engaged so that y-axis Timing Belt 16 can keep good with synchronous pulley, and then ensure that y-axis
Walking precision.
Y-axis Timing Belt strainer includes the synchronous belt tensioner pulley 14 of y-axis and y-axis tensioning wheel swing arm 15.Y-axis tensioning wheel is put
Arm 15 is arranged on the top of y-axis Timing Belt 16, and the middle part of y-axis tensioning wheel swing arm 15 is hinged on y-axis crossbeam, makes y-axis tensioning wheel
Swing arm 15 forms leverage, and one end of y-axis tensioning wheel swing arm 15 is rotatablely installed the synchronous belt tensioner pulley 14 of y-axis, and the other end passes through
Bolt is detachably secured on y-axis crossbeam, and make the synchronous belt tensioner pulley 14 of y-axis compress be arranged with y-axis Timing Belt 16, bolt it is many
Individual spring pad, after y-axis Timing Belt 16 is installed, is tensioned by bolt to y-axis Timing Belt 16, work a period of time
Afterwards, the tensile force of y-axis Timing Belt 16 is adjusted spring pad, it is not necessary to frequently pair be tensioned with y-axis Timing Belt 16, and
And can avoid because the relaxation of y-axis Timing Belt 16 produces shock loading, so that the service life of y-axis Timing Belt 16 is reduced, and then
Improve the service life of y-axis Timing Belt 16 and the stability of work.Y-axis synchronization belt tensioner pulley 14 is belt wheel, y-axis tensioning wheel
Swing arm 15 drives the synchronous synchronous hunting of belt tensioner pulley 14 of y-axis, and compresses y-axis Timing Belt 16.Compressed in the synchronous belt tensioner pulley 14 of y-axis
After y-axis Timing Belt 16, y-axis tensioning wheel swing arm 15 is fixed by the bolt at the middle part of y-axis tensioning wheel swing arm 15.
The left side of y-axis synchronization belt tensioner pulley 14 is sequentially provided with cornerite regulation belt wheel 12 and cornerite regulation Timing Belt from left to right
Wheel 13, cornerite regulation belt wheel 12 and cornerite regulation synchronous pulley 13 are rotatably installed on y-axis crossbeam.Cornerite adjusts the He of belt wheel 12
The diameter parallel of the axis belt tensioner pulley 14 synchronous with y-axis of cornerite regulation synchronous pulley 13.Cornerite regulation synchronous pulley 13 is set
In the top of y-axis Timing Belt 16, cornerite regulation belt wheel 12 be arranged on above and below both sides y-axis Timing Belt 16 between, make y-axis Timing Belt
16 upside, so as to increase the cornerite of Timing Belt and two ends synchronous pulley, increases synchronous pulley and y-axis into wave shape
The bearing capacity of the engagement place of Timing Belt 16, and also ensure that the stationarity of transmission.
As shown in Figure 3:The manipulator that can be moved along y-axis speed change include frame 1, the walking mechanism in frame 1,
W axles rotating mechanism 6 and grasping mechanism 7.Walking mechanism is arranged in frame 1, and w axles rotating mechanism 6 is arranged in walking mechanism,
Grasping mechanism 7 is arranged on w axles rotating mechanism 6.The bottom of frame 1 is fixed on the ground, so that the work of the manipulator is more
Plus stably, will not shake in the course of the work.
The top of frame 1 is rectangular frame, and bottom is vertically arranged support feet.Walking mechanism is arranged in frame 1
On the framework in portion, and grasping mechanism 7 is driven respectively along x-axis, y-axis and z-axis direction straight line moving.
The walking of walking mechanism vertically is defined as the walking along z-axis, row of the walking mechanism along the width of frame 1
Walk to be defined as the walking in x-axis direction, walking of the walking mechanism along the length direction of frame 1 is defined as the walking in y-axis direction, definition around
The motion for rotating to be w direction of principal axis of z-axis.
The bottom of frame 1 is provided with the pallet storehouse 8 and ceramic tile storehouse 5 for being used for placing pallet, and pallet storehouse 8 is used to place pallet,
Place ceramic tile, the i.e. manipulator and ceramic tile is transported in ceramic tile storehouse 5 and stacking is carried out in ceramic tile storehouse 5.Pallet is to ceramic tile palletizing
When, the plank in bottom is padded, on the one hand pallet can be protected to the ceramic tile of bottom, it is on the other hand convenient to the porcelain after stacking
Brick is transported through.Pallet storehouse 8 is arranged on the middle part of frame 1, and ceramic tile storehouse 5 has two, is symmetricly set on the both sides in pallet storehouse 8, stack
Plate storehouse 8 is equal with the distance in two ceramic tile storehouses 5, so ensure that the pallet in pallet storehouse 8 be moved to each ceramic tile storehouse 5 away from
It is convenient to place pallet from equal.
As shown in Figure 4:Walking mechanism includes y-axis walking mechanism 2, x-axis walking mechanism 3 and z-axis walking mechanism 4.Y-axis row
Mechanism 2 is walked in frame 1, x-axis walking mechanism 3 is arranged in y-axis walking mechanism 2, z-axis walking mechanism 4 is arranged on x-axis row
Walk in mechanism 3.W axles rotating mechanism 6 is fixedly connected with z-axis walking mechanism 4, and grasping mechanism 7 is arranged on w axles rotating mechanism 6, is made
Grasping mechanism 7 flexibly, can change the attitude of transhipment ceramic tile, so as to meet the stacking of diversified forms in transport process.
Y-axis walking mechanism 2 includes hitch, and hitch has two, is symmetricly set on the two ends of x-axis walking mechanism 3,
X-axis walking mechanism 3 is arranged in frame 1 by the hitch of left and right ends.The hitch at two ends drives x-axis walking mechanism
3 synchronizing movings, it is to avoid cause y-axis walking mechanism 2 because the length of frame 1 is long in the process of walking speed is unstable to ask
Topic.Y-axis actuating unit is connected with two hitches, and drives hitch to be moved along y-axis.
As shown in Figure 1:Hitch includes y-axis crossbeam and the y-axis guiding mechanism being arranged on y-axis crossbeam.1 liang of frame
Rack rail is installed above the square steel of side, y-axis guiding mechanism is connected with the machine frame at two sides guide rail of frame 1, and to hitch
Motion is oriented to, and hitch is moved along a straight line.X-axis walking mechanism 3 is fixedly connected with y-axis crossbeam.
Y-axis guiding mechanism includes horizontally-guided mechanism and is vertically directed mechanism.Horizontally-guided mechanism in level to trusting
The motion of y-axis crossbeam is oriented on direction, motion of the mechanism in the vertical direction to y-axis crossbeam is vertically directed and leads
To.
Being vertically directed mechanism includes being arranged on the adjustable glue coating wheel 9 of y-axis below the crossbeam, and adjustable glue coating wheel 9 has two, symmetrically
It is arranged on the two ends of y-axis crossbeam.Adjustable glue coating wheel 9 is arranged on the lower section of active glue coating wheel 11 by rotating shaft, and adjustable encapsulated
Provided with the bolt for promoting adjustable glue coating wheel 9 to lift below the rotating shaft of wheel 9, bolt is promoted by being threadably mounted on y-axis crossbeam
Adjustable glue coating wheel 9 is lifted, so as to realize the regulation of the adjustable vertical direction of glue coating wheel 9.Adjustable 11 points of glue coating wheel 9 and active glue coating wheel
The both sides up and down of rack rail are not arranged on, and rack rail is clamped, so that in the vertical direction is led to y-axis crossbeam
To.
As shown in Figure 2:Horizontally-guided mechanism has two, is symmetricly set on the two ends of y-axis crossbeam.Horizontally-guided mechanism includes
The directive wheel 10 of y-axis crossbeam both sides is arranged on, the axis of directive wheel 10 is vertical with the axis of adjustable glue coating wheel 9, and is rotatablely installed
On y-axis crossbeam.Y-axis crossbeam is separately positioned on the front and rear both sides of rack rail with two directive wheels 10 of one end, and by frame
Guide rail is clamped, so as to be oriented in the horizontal direction to y-axis crossbeam.It is vertically directed mechanism and horizontally-guided mechanism is engaged,
Ensure that y-axis crossbeam can move along a straight line, so as to ensure that the precision that grasping mechanism 7 is moved.
As shown in Figure 5:Y-axis actuating unit includes synchronizing shaft 17 and y-axis motor 18.Synchronizing shaft 17 is arranged on two suspensions
Between mechanism, the length of synchronizing shaft 17 is equal along the width of x-axis with frame 1.Synchronizing shaft 17 is connected with y-axis motor 18, y-axis motor
18 are arranged on the left end of synchronizing shaft 17, and the output shaft of y-axis motor 18 is connected with the installation portion of synchronizing shaft 17, and passes through gear drive
Synchronizing shaft 17 is driven to rotate.On the driving section at the two ends of synchronizing shaft 17 also by tensioning sleeve respectively with corresponding position on two y-axis crossbeams
The synchronous pulley put is fixedly connected, and synchronizing shaft 17 ensure that the rotating speed of the active glue coating wheel 11 at two ends is equal, so as to ensure x
The two ends advanced in unison of axle walking mechanism 3, will not run-off the straight.
Synchronizing shaft 17 includes the steel pipe at middle part and the spindle nose at two ends, and one end of spindle nose is put in steel pipe and and steel pipe welding
Connect, the other end is co-axially mounted active glue coating wheel 11.Encoder is installed in one end of synchronizing shaft 17, encoder is same with synchronizing shaft 17
Step is rotated, and by speed feedback signal to frequency converter, the speed of travel of convenient control y-axis walking mechanism 2, additionally it is possible to which detection is synchronous
The angle that axle 17 is turned over, so as to detect the distance walked along the y-axis direction.
It is provided with the rear and front end of frame 1 and spacing limited block is carried out to y-axis crossbeam, so as to avoids y-axis crossbeam in movement
During drop.
As shown in Figure 6:X-axis walking mechanism 3 includes x-axis Timing Belt 21 and x-axis power unit.X-axis power unit is installed
On x-axis crossbeam 22, the equal length of the length of x-axis crossbeam 22 and synchronizing shaft 17, the two ends of x-axis crossbeam 22 respectively with y-axis crossbeam
Middle part be fixedly connected, and with y-axis crossbeam synchronizing moving.X-axis power unit is x-axis motor 19, and x-axis motor 19 is fixed on x-axis
Synchronous pulley is installed on the left end of crossbeam 22, the output shaft of x-axis motor 19, is also provided with together in the other end of x-axis crossbeam 22
Walk belt wheel.Walking mounting bracket 20 is slidably fitted with x-axis crossbeam 22, is led between walking mounting bracket 20 and x-axis crossbeam 22 provided with x-axis
To mechanism, x-axis guiding mechanism can make walking mounting bracket 20 move along a straight line, so as to ensure that the stabilization that grasping mechanism 7 is moved
Property.The two ends of x-axis Timing Belt 21 are fixedly connected after bypassing the synchronous pulley at the two ends of x-axis crossbeam 22 with walking mounting bracket 20, and
Walking mounting bracket 20 is driven with the synchronizing moving of x-axis Timing Belt 21.Z-axis walking mechanism 4 is arranged on walking mounting bracket 20, and is accompanied
Walk the synchronizing moving of mounting bracket 20.
The x-axis regulating bolt that the rate of tension of x-axis Timing Belt 21 is adjusted is additionally provided with walking mounting bracket 20.X-axis is adjusted
Section bolt one end is connected with one end of x-axis Timing Belt 21, and x-axis regulating bolt is fixed on walking mounting bracket 20 by nut.
The output shaft of x-axis motor 19 is down and installed in the top of x-axis crossbeam 22, and the top of x-axis crossbeam 22 is additionally provided with to same
The axis governor motion that the axis of step belt wheel is adjusted, axis governor motion is the bolt for being arranged on x-axis crossbeam both sides, bolt
Lower end promote synchronous pulley mounting seat move up and down, so as to adjust the axis of synchronous pulley and the angle of vertical plane, make synchronization
The thrust for promoting x-axis Timing Belt 21 to move up can be produced between belt wheel and x-axis Timing Belt 21, it is same for offsetting x-axis
The gravity of band 21 is walked, so as to avoid x-axis Timing Belt 21 from departing from synchronous pulley under gravity.
Walking mounting bracket 20 forms to be bolted by steel plate, and walking mounting bracket 20 is close to the side of x-axis crossbeam 22
For the rectangular box body of both ends open, walking mounting bracket 20 is set in the outside of x-axis crossbeam 22, and z-axis walking mechanism 4, which is installed, is expert at
Walk the side of mounting bracket 20.The steel plate top of the upside of walking mounting bracket 20 and the steel plate bottom of downside are equipped with reinforcement, and add
Strengthening tendons is the taper by being become narrow gradually close to side to the opposite side of z-axis walking mechanism 4, so as to ensure the strong of mounting bracket 20 of walking
Degree, it is to avoid unilateral load causes to damage to walking mounting bracket 20.
X-axis guiding mechanism has two, is separately positioned on the both sides up and down of x-axis crossbeam 22, and the x-axis guiding mechanism of upside is set
The side away from z-axis walking mechanism 4 is put, the x-axis guiding mechanism of downside is positioned close to the side of z-axis walking mechanism 4, so as to
It is enough that the unilateral load that walking mounting bracket 20 is subject to is offset, it is ensured that the stability and precision of walking mounting bracket 20.
X-axis guiding mechanism includes the sliding block on walking mounting bracket 20 and the slide rail being arranged on x-axis crossbeam 22.Sliding block with
Slide rail is engaged, and walking the mobile of mounting bracket 20 is oriented to.Slide rail can be provided with for trapezoidal or "T"-shaped slide rail, sliding block
The dovetail groove or "T"-shaped chute being engaged with slide rail.
Encoder is coaxially installed with the synchronous pulley of one end away from x-axis motor 19, encoder can be by x-axis motor
19 speed feedback signal is to frequency converter, so that by the rotating speed of Frequency Converter Control x-axis motor 19, and then controls x-axis vehicle with walking machine
The speed of travel of structure 3, additionally it is possible to detect the angle that x-axis motor 19 is turned over, so as to detect the distance walked along the x-axis direction.
It is provided with the two ends of x-axis crossbeam 22 and spacing limited block is carried out to walking mounting bracket 20.
As shown in Figure 7:Z-axis walking mechanism includes z-axis column 23 and drives the elevating mechanism of the lifting of z-axis column 23.Z-axis
Column 23 is slidably mounted on walking mounting bracket 20, and is provided with z-axis guiding mechanism, z between z-axis column 23 and walking mounting bracket 20
Axle guiding mechanism can be oriented to the lifting of z-axis column 23, so as to ensure the stability that z-axis column 23 is lifted.W axles rotate
Mechanism 6 is fixedly connected with the lower end of z-axis column 23.Gravitational equilibrium mechanism, gravitational equilibrium mechanism are additionally provided with walking mounting bracket 20
For balancing the gravity of z-axis column 23 and the mechanism on z-axis column 23, so that it is steady to ensure that z-axis column 23 is lifted
It is fixed.
Gravitational equilibrium mechanism includes balance cylinder 27 and z-axis chain 28, and the lower end of balance cylinder 27 is arranged on walking and pacified
Shelve on 20, the axis of balance cylinder 27 is set with the diameter parallel of z-axis column 23.The lower end of z-axis chain 28 and z-axis column 23
Middle part be fixedly connected, top is fixedly connected with the piston rod of balance cylinder 27, so as to be put down to the gravity of z-axis column 23
Weighing apparatus, reduces the power that elevating mechanism is born, so that the walking of elevating mechanism is more steady, and then ensure that the precision of work.
Balance cylinder 27 is connected with pressure regulator valve, so that the air pressure in balance cylinder 27 maintains balance, the weight to z-axis column 23 is carried out
Balance, and z-axis column 23 during power-off can be avoided to drop, use safety.
The top of balance cylinder 27 is provided with gravitational equilibrium strainer.Gravitational equilibrium strainer includes z-axis Timing Belt
Tensioning wheel 25, z-axis synchronization belt tensioner pulley 25 is rotatably installed on the piston rod of balance cylinder 27, and with the piston of balance cylinder 27
Bar synchronization lifting, the upper end of z-axis chain 28, which bypasses to fix with the piston rod of balance cylinder 27 after the synchronous belt tensioner pulley 25 of z-axis, to be connected
Connect.Bolt of the lower section provided with the synchronous height of belt tensioner pulley 25 of regulation z-axis of z-axis synchronization belt tensioner pulley 25, bolt is synchronous by z-axis
Belt tensioner pulley 25 axially pushes the synchronous belt tensioner pulley 25 of z-axis, and z-axis chain 28 is tensioned.
The stable steering mechanism for being oriented to is provided between balance cylinder 27 and z-axis column 23.Stable steering mechanism includes
The axis of guide 24 and fairlead 26, the lower end of the axis of guide 24 are fixedly connected with the upper end of the piston rod of balance cylinder 27, and with balance
The piston rod synchronization lifting of cylinder 27, and the diameter parallel of the axis of guide 24 and balance cylinder 27.Fairlead 26 is consolidated with z-axis column 23
Fixed connection, fairlead 26 is slidably located on the outside of the axis of guide 24.Motion of the fairlead 26 to the axis of guide 24 is oriented to, so as to protect
Demonstrate,prove the piston rod vertical lifting of balance cylinder 27, it is to avoid due to the run-off the straight in lifting of z-axis column 23, balance cylinder 27 is made
Into damage.
Stable steering mechanism has two, is symmetricly set on the both sides of balance cylinder 27, so that preferably to balance cylinder 27
Protected.
Elevating mechanism includes z-axis chain and z-axis power unit.The upper end of z-axis chain is fixed on the top of z-axis column 23
End, the lower end of z-axis chain is fixed on the bottom of z-axis column 23.Z-axis power unit is connected by z-axis sprocket wheel 30 with z-axis chain,
And drive z-axis column 23 to lift.
Z-axis guiding mechanism has three, and z-axis guiding mechanism is separately positioned on the relative both sides of z-axis column 23, z-axis column 23
The side of z-axis chain is installed provided with a guiding mechanism, the side relative with the side for installing z-axis chain is provided with two z-axis
Guiding mechanism, can be allocated to the load that z-axis column 23 is brought well, so as to ensure that z-axis column 23 operates steadily.
Z-axis guiding mechanism include be arranged on the slide rail on z-axis column 23 and walking mounting bracket 20 on sliding block, sliding block and
Slide rail is engaged, so as to be oriented to the mobile of z-axis column 23.
The upper and lower ends of z-axis column 23 are equipped with limited block, so that the lifting progress to z-axis column 23 is spacing.
As shown in Fig. 8 ~ 9:Z-axis power unit is z-axis motor 29, and z-axis motor 29 drives z-axis column by z-axis sprocket wheel 30
23 liftings.Z-axis motor 29 is fixed on walking mounting bracket 20, and z-axis sprocket wheel 30 is connected with the output shaft of z-axis motor 29, z-axis sprocket wheel
30 are engaged with z-axis chain, so as to realize the lifting of z-axis column 23.Z-axis chain has three rows.Mounting bracket 20 of walking is vertical close to z-axis
The side of post 23 is the rectangular box body for the upper and lower ends opening being bolted to connection by steel plate, and z-axis column 23 is set
Put in walking mounting bracket 20 side.Z-axis sprocket wheel 30 is arranged in walking mounting bracket 20.The upside of walking mounting bracket 20 is offered
Through hole, and the upside of walking mounting bracket 20 is also provided with the ring flange coaxial with the through hole, the output shaft of z-axis motor 29 by bolt
It is connected after through ring flange and through hole with z-axis sprocket wheel 30, and is bolted on ring flange, has both facilitated z-axis motor 29
Demolition and maintenance, turn avoid and mutually hinder between each mechanism.
Z-axis sprocket wheel 30 has vertically arranged three, and the output shaft of z-axis motor 29 and the z-axis sprocket wheel 30 at middle part are coaxially connected,
And drive middle part z-axis sprocket wheel 30 to rotate.The z-axis sprocket wheel 30 of the upper side and lower side is separately positioned on z-axis chain away from z-axis column 23
Side, the z-axis sprocket wheel 30 at middle part is arranged between z-axis chain and z-axis column 23, the axis of the z-axis sprocket wheel 30 of the upper side and lower side
It is equal with the distance between z-axis column 23, and it is less than the distance of the axis and z-axis column 23 of the z-axis sprocket wheel 30 at middle part, increase
Cornerite between z-axis sprocket wheel 30 and z-axis chain, so that the joggled strength between z-axis sprocket wheel 30 and z-axis chain is improved, so that
Ensure that enables z-axis sprocket wheel 30 to be lifted by z-axis chain-driving z-axis column 23.It is co-axially mounted on the z-axis sprocket wheel 30 at middle part
There is encoder, the rotating speed that encoder can detect z-axis motor 29 and the angle turned over, so as to detect the speed that z-axis column 23 is lifted
Degree and distance.
As shown in Figure 10:W axles rotating mechanism 6 includes w axles column 39, the rotating unit being rotatably installed on w axles column 39
And w axle power units, w axles power unit is fixedly connected with w axles column 39, and w axle power units are connected with rotating unit, and band
Dynamic rotating unit is rotated, and rotating unit is coaxially disposed with w axles column 39;The angle for also including being used to turn over rotating unit is carried out
Measurement and spacing detection unit.The power that this w axles rotating mechanism 6 is capable of output form is the rotation around w axles column 39, increase
The forms of motion that grasping mechanism 7 is rotated around z-axis, adds the flexibility of grasping mechanism 7, ceramic tile is being transported through or stacking
When the ceramic tile of crawl can be driven to rotate, so as to change the attitude of ceramic tile, stacking, accommodation can be carried out as needed
Extensively;Detection unit can detect the angle that rotating unit is turned over, so as to ensure that the accuracy of grasping mechanism 7.
W axles power unit is w spindle motors 31, and w spindle motors 31 are arranged on rotating mounting rack 35.Rotating mounting rack 35 is set
It is fixedly connected in the bottom of w axles column 39, and with w axles column 39.Rotating unit is arranged on the lower section of rotating mounting rack 35.
The upper end of w axles column 39 is provided with the buffer gear for entering row buffering in vertical direction.Due under w axles rotating mechanism 6
Side is installed in grasping mechanism 7, the course of work, when grasping mechanism touches the ceramic tile of crawl, and buffer gear can allow for w axles and stand
The in the vertical direction of post 39 carries out small displacement, on the one hand can avoid when grasping mechanism 7 is contacted with wait the ceramic tile captured
W axles rotating mechanism 6 is caused to damage, grasping mechanism 7 on the other hand can be enable to sense ceramic tile to be captured, so as to improve
The stability that grasping mechanism 7 is captured.
Buffer gear includes cushion collar 37 and axial limiting mechanism, and cushion collar 37 is slidably located in the upper of w axles column 39
End, axial limiting mechanism is fixed with cushion collar 37, so that the axial movement progress to w axles column 39 is spacing.W axles rotating mechanism 6
Cushion collar 37 be fixedly connected with the lower end of z-axis column 23.
Provided with circumferential position-limit mechanism between cushion collar 37 and rotating mounting rack 35, circumferential position-limit mechanism is prevented from w axles and stood
Post 39 and cushion collar 37 relatively rotate, so as to improve the precision of the work of w axles rotating mechanism 6, it is to avoid operationally send out
Error in raw rotation direction.
Circumferential position-limit mechanism includes circumferential gag lever post and Limit Bearing, and the cross section of circumferential gag lever post is rectangle, week
It is arranged on to the lower end of gag lever post on rotating mounting rack 35, and circumferential gag lever post is vertically arranged.Limit Bearing is symmetricly set on week
To the both sides of gag lever post, Limit Bearing is bolted on the outside of cushion collar 37.Circumferential gag lever post rises with w axles column 39 is synchronous
Drop, Limit Bearing is spacing to the progress of circumferential gag lever post, is relatively rotated so as to avoid w axles column 39 with cushion collar 37.
The side of w axles column 39 is provided with the buffering detection optoelectronic switch 33 for being used to detect the position of cushion collar 37, buffering detection
Optoelectronic switch 33 is arranged on optoelectronic switch installing plate 32, and the lower end of optoelectronic switch installing plate 32 is arranged on rotating mounting rack 35
On, and optoelectronic switch installing plate 32 is vertically arranged.Buffering detection optoelectronic switch 33 has two, two buffering detection optoelectronic switches 33
Vertical interval setting.When axial relative movement occurs for w axles column 39 and cushion collar 37, the buffering detection optoelectronic switch of top
33 when detecting cushion collar 37, that is, represents that grasping mechanism 7 touches article to be captured, installed in the lower section of w axles rotating mechanism 6
Grasping mechanism 7 stops the motion of vertical direction.Motion of the buffering detection optoelectronic switch 33 of lower section to w axles column 39 carries out spacing
Protection, so that the in larger distance of the motion of w axles column 39 is avoided, so as to cause to damage to equipment.
Detection unit includes rotation detection optoelectronic switch 34, for detecting that the grasping mechanism 7 being connected with rotating unit is turned over
Angle, and the rotation of grasping mechanism 7 carried out spacing.Rotation detection optoelectronic switch 34 has two, two rotation detection photoelectricity
Switch 34 is arranged on rotating mounting rack 35, and a rotation detection optoelectronic switch 34 is used to detect the angle that grasping mechanism 7 is turned over,
So as to carry out precise control to the rotational angle of grasping mechanism 7, the rotation that another detection switch is used for grasping mechanism 7 is carried out
It is spacing, so as to avoid the rotational angle of grasping mechanism 7 beyond the rotational angle range of setting.
As shown in figure 11:Axial limiting mechanism includes stop collar 38 and postive stop baffle 36.Postive stop baffle 36 is annular shape
Plate, postive stop baffle 36 is set in outside the w axles column 39 of the top of cushion collar 37, and postive stop baffle 36 is fixedly connected with cushion collar 37.
The internal diameter of the bottom of cushion collar 37 is less than the internal diameter on top, so as to form limiting stand.The external diameter of the bottom of stop collar 38 is less than top
External diameter, stop collar 38 is set on the w axles column 39 in cushion collar 37, and stop collar 38 is fixedly connected and and w with w axles column 39
The synchronization lifting of axle column 39.The external diameter of w axles column 39 is less than the internal diameter of cushion collar 37, and the bottom of stop collar 38 puts in cushion collar 37
Bottom, the length of stop collar 38 is less than the length of cushion collar 37, and limiting stand is engaged with postive stop baffle 36, stop collar 38 is carried out
The fixing of axial direction, so as to be carried out to w axles column 39 axial spacing.
Fixing nut, fixing nut and the limiting stand of cushion collar 37 are provided with the w axles column 39 of the top of postive stop baffle 36
It is engaged, the gravity of the rotating mounting rack 35 to w axles column 39 and installed in w axles column 39 is offset, so that w axles are vertical
Post 39 is arranged on cushion collar 37.W axles rotating mechanism 6 is connected by cushion collar 37 with the walking mechanism of manipulator.
Rotating mounting rack 35 is provided with the mounting hole for being used for being arranged on w axles column 39, and the internal diameter of mounting hole is more than w axles
The external diameter of column 39.Carrying set 40 is arranged with the w axles column 39 of the lower section of rotating mounting rack 35, the diameter on 40 tops of carrying set is small
Diameter in bottom, the top of carrying set 40 is put in mounting hole, and the lower support of rotating mounting rack 35 is in the outer of carrying set 40
On the boss of side.The lower end of w axles column 39 is fixed with thrust bearing by fixing nut, and the lower support of carrying set 40 is in thrust
On bearing, the w axles column 39 on the top of rotating mounting rack 35 is provided with nut, and rotating mounting rack 35 is pressed on into thrust bearing
On, complete the fixed installation of rotating mounting rack 35.The external diameter on 40 tops of carrying set is less than the internal diameter of mounting hole bottom, and carrying set
Rolling bearing is provided between 40 and mounting hole, carrying is covered 40 can relatively rotate with rotating mounting rack 35.
Rotating unit is output chain gear, and output chain gear is coaxially disposed with w axles column 39, and the internal diameter of output chain gear is more than w axles
The external diameter of column 39, and the top of output chain gear 40 is fixedly connected with carrying set.Drive chain is also equipped with rotating mounting rack 35
Wheel, drive sprocket is connected by w axles chain 41 with output chain gear, and drives output chain gear to rotate.The bottom of output chain gear is with grabbing
Take mechanism 7 to be connected, and drive grasping mechanism 7 to rotate.
The output shaft of w spindle motors 31 is horizontally disposed with, and the output shaft of w spindle motors 31 is driven actively by the bevel gear being meshed
Sprocket wheel is rotated.Encoder, encoder and drive sprocket synchronous axial system, encoder detection drive chain are installed above drive sprocket
The rate signal of wheel, and rate signal is fed back into frequency converter, it can realize and the output speed of w spindle motors 31 is adjusted,
So as to complete the regulation to output chain gear rotating speed, encoder can also detect the angle that drive sprocket is turned over.
As shown in Figure 12 ~ 13:Grasping mechanism 7 includes pallet grasping mechanism and ceramic tile grasping mechanism.Pallet grasping mechanism
It is installed in ceramic tile grasping mechanism in grasping mechanism main body 45, grasping mechanism main body 45 is cuboid housing.W axle rotating mechanisms
6 output chain gear is fixedly connected with the middle part of grasping mechanism main body 45, and drives the synchronous axial system of grasping mechanism 7.
Pallet grasping mechanism includes pallet and captures finger 47 and promote pallet crawl finger 47 to stretch out the finger with clamping
Power unit.Pallet captures finger 47 for V-arrangement, and one end of pallet crawl finger 47 is connected with finger power unit, the other end
Provided with the baffle plate stopped for the pallet to crawl, it is to avoid pallet slides during crawl, so as to cause danger.Pallet
Crawl finger 47 has four, is separately positioned on four angles of grasping mechanism main body 45.Pallet crawl finger 47 is arranged on finger
On installing plate 43, finger mounted plate 43 is fixedly connected with finger power unit.
Grasping mechanism main body 45 clamps guide plate 42 provided with pallet, and pallet clamps guide plate 42 and captures finger 47 with pallet
Correspond, pallet clamps guide plate 42 and is fixed on the side of grasping mechanism main body 45.Pallet clamps the freedom of guide plate 42
Hold as gradually indent arc from the bottom to top.Pallet crawl finger 47 is hinged on finger mounted plate 43, and pallet crawl finger 47
Provided with torsion spring between finger mounted plate 43, opened so that pallet captures finger 47 and is in when departing from pallet clamping guide plate 42
Open state.Be rotatablely equipped with finger guide bearing 46 on pallet crawl finger 47, finger guide bearing 46 be arranged on pin joint with
Pallet is clamped between guide plate 42.Finger power unit promotes two lateral movement to the left and right respectively of pallet crawl finger 47, so that
Pallet crawl finger 47 departs from pallet and clamps guide plate 42, and pallet captures finger 47 and captures the gravity of finger 47 in torsion spring and pallet
Effect is lower to be in open configuration;Finger power unit drives pallet to capture finger 47 by two lateral intermediary movementses, is oriented to finger
Bearing 46 enters the free end that pallet clamps guide plate 42, and pallet clamps guide plate 42 and pallet crawl finger 47 is oriented to,
So as to which the crawl completed to pallet is clamped.
Ceramic tile grasping mechanism includes ceramic tile clamping plate 48 and promotes the clamping plate power unit of the axial movement of ceramic tile clamping plate 48.Porcelain
The upper end of brick clamp plate 48 is arranged on clamping plate installing plate 49, and the other end is free end.Clamping plate power unit and clamping plate installing plate 49
It is connected, and promotes clamping plate installing plate 49 to move horizontally, so as to realizes the clamping and release of ceramic tile.Ceramic tile clamping plate 48 is contacted with ceramic tile
Side be provided with rubber, on the one hand for increase with the friction of ceramic tile, on the other hand can produce cushioning effect, it is to avoid with ceramic tile
Collide, so as to damage ceramic tile.The lower end of ceramic tile clamping plate 48 is tilted to middle part, so as to preferably clamp ceramic tile.
When through-thickness captures ceramic tile, ceramic tile clamping plate 48 may be mounted at clamping plate installing plate 49 close to grasping mechanism master
The one end at the middle part of body 45, when capturing ceramic tile along width or length direction, it is close that ceramic tile clamping plate 48 is arranged on clamping plate installing plate 49
The one end in the outside of grasping mechanism main body 45.Two pieces of ceramic tile clamping plates 48 that ceramic tile is clamped for cooperating are a pair, ceramic tile clamping plate
48 have two pairs, and clamping plate installing plate 49 is corresponded with ceramic tile clamping plate 48.
In the top of grasping mechanism main body 45 position-limiting unit is captured provided with ceramic tile.Ceramic tile crawl position-limiting unit is that clamping plate is spacing
Optoelectronic switch 44, every a pair of clamping plates limiting photoelectric switch 44 has two, and two clamping plate limiting photoelectric switch 44 are respectively used to detection
The original position and final position of clamping plate power unit, so as to complete spacing.Clamping plate limiting photoelectric switch 44 has two pairs, right respectively
Drive the clamping plate power unit progress of the motion of ceramic tile clamping plate 48 spacing.
This grasping mechanism 7 can either complete the crawl to pallet, and the crawl to ceramic tile, automaticity can be realized again
Height, and the high precision that pallet is placed, will not tilt ceramic tile in stacking, easy to use.
As shown in figure 14:Pallet transmission mechanism is provided between finger power unit and finger mounted plate 43.Finger power list
Member captures cylinder 51 for pallet, and pallet crawl cylinder 51 has one, and installed in the middle part of grasping mechanism main body 45, pallet crawl
The piston rod of cylinder 51 is connected with pallet transmission mechanism, and finger mounted plate 43 is connected with pallet transmission mechanism.
Pallet transmission mechanism includes pallet and captures gear 55 and pallet crawl tooth bar 56.Pallet crawl gear 55 rotates peace
In grasping mechanism main body 45, and the axis vertical of pallet crawl gear 55 is set.Pallet crawl tooth bar 56 has two, symmetrically
The both sides that pallet captures gear 55 are arranged on, and grasping mechanism main body 45 and and hand are stretched out in one end of two pallet crawl tooth bars 56
Refer to installing plate 43 to be fixedly connected.Pallet captures cylinder 51 and is fixedly connected with a pallet crawl tooth bar 56, and promotes the pallet to grab
Take tooth bar 56 to move axially, the pallet capture tooth bar 56 by pallet capture gear 55 drive another pallet capture tooth bar 56 to
Opposite direction motion, so that both sides pallet captures the synchronous on-off of finger 47.
The outside of pallet crawl tooth bar 56 is provided with captures the bearing that finger 56 is pressed on pallet crawl gear 55 by pallet,
Bearing is arranged in grasping mechanism main body 45 by bolt.
Clamping plate power unit has two, and two clamping plate power units are separately positioned on the both sides that pallet captures cylinder 51, and
The folding of two pairs of ceramic tile clamping plates 48 is driven respectively.Each clamping plate power unit includes two clamping plate folding cylinders 50, and two
The piston rod of clamping plate folding cylinder 50 is fixedly connected, and is synchronized with the movement.Clamping plate limiting photoelectric switch 44 is by detecting clamping plate folding
The position of the piston rod of cylinder 50, it is spacing to be carried out to ceramic tile clamping plate 48.
Clamping plate transmission mechanism is provided between clamping plate power unit and clamping plate installing plate 49.Clamping plate transmission mechanism is opened including clamping plate
Close gear 52 and clamping plate folding tooth bar 53.Clamping plate folding gear 52 is rotatably installed in grasping mechanism main body 45, and clamping plate is opened
The axis vertical for closing gear 52 is set.Clamping plate folding tooth bar 53 has two, is symmetricly set on the both sides of clamping plate folding gear 52, two
Clamping plate folding tooth bar 53 is fixedly connected with the clamping plate installing plate 49 installed with a pair of ceramic tile clamping plates 48 respectively.Two clamping plate folding gas
The piston rod of cylinder 50 is connected with a clamping plate folding tooth bar 53, and drives the clamping plate folding tooth bar 53 to move, the clamping plate folding tooth
Bar 53 drives another clamping plate folding tooth bar 53 to move in the opposite direction by clamping plate folding gear 52.Clamping plate folding tooth bar 53
Be respectively provided on two sides with the bearing for promoting clamping plate folding tooth bar 53 to compress clamping plate folding gear 52.
The lower section of pallet crawl gear 55 is provided with ceramic tile inductor 54, and ceramic tile inductor 54 is used to detect that ceramic tile clamping plate 48 is
Whether no crawl ceramic tile and detection pallet crawl finger 47 have captured pallet.
The course of work of the manipulator is as follows:Walking mechanism drives the crawl pallet of grasping mechanism 7 first, and pallet is placed
In specified location.Then walking mechanism drives grasping mechanism 7 to pick up ceramic tile again, and ceramic tile is placed sequentially on pallet, so that
Stacking is carried out to ceramic tile.The manipulator enables the grasping mechanism of the manipulator compared to the free degree is added with traditional manipulator
Enough to be rotated around z-axis, so that the stacking mode of this manipulator is various, the mode of stacking can be set according to user's request.
Because y-axis walking mechanism 2, x-axis walking mechanism 3, z-axis walking mechanism 4 and w axles rotating mechanism 6 are mounted on compiling
Code device, when grasping mechanism 7 is close to ceramic tile, the walking of grasping mechanism 7 or velocity of rotation are slower, in ceramic tile transport process,
The speed of grasping mechanism 7, drastically increases operating efficiency, and will not collide to damage ceramic tile with ceramic tile.
In addition, grasping mechanism 7 with production line when coordinating, when the production of ceramic tile is very fast, the motion of grasping mechanism 7 is also very fast, works as porcelain
When brick production is slower, the motion of grasping mechanism 7 is also relatively slow, has both coordinated production line, turn avoid grasping mechanism 7 run it is too fast and
Cause the phenomenon of energy dissipation.
The above, is only preferred embodiment of the present utility model, is not to make other forms to the utility model
Limitation, any those skilled in the art are changed or are modified as possibly also with the technology contents of the disclosure above equivalent
The Equivalent embodiments of change.But it is every without departing from technical solutions of the utility model content, it is real according to technology of the present utility model
Any simple modification, equivalent variations and remodeling that confrontation above example is made, still fall within the guarantor of technical solutions of the utility model
Protect scope.
Claims (10)
1. a kind of y-axis drive mechanism, it is characterised in that:Including roller and the y-axis actuating unit for driving roller to rotate, roller has
Synchronous pulley, and roller and synchronous pulley are coaxially installed with two ends that are multiple and being rotatably installed in y-axis crossbeam, each roller
Synchronous axial system, multiple synchronous pulleys pass through y-axis Timing Belt(16)It is connected, y-axis actuating unit is connected with a synchronous pulley;In y
Axle Timing Belt(16)Side be provided with y-axis Timing Belt strainer;Encoder is installed on y-axis actuating unit.
2. y-axis drive mechanism according to claim 1, it is characterised in that:Described roller is active glue coating wheel(11).
3. y-axis drive mechanism according to claim 1 or 2, it is characterised in that:Described synchronous pulley side and roller phase
Even, opposite side is fixed with the rounded tabs with diameter greater than synchronous pulley.
4. y-axis drive mechanism according to claim 1, it is characterised in that:Described y-axis Timing Belt strainer includes y
Axle synchronization belt tensioner pulley(14)And y-axis tensioning wheel swing arm(15), y-axis tensioning wheel swing arm(15)It is horizontal that middle part is hinged on the y-axis
Liang Shang, y-axis tensioning wheel swing arm(15)The synchronous belt tensioner pulley of one end rotational installation y-axis(14), the other end is detachably mounted to y
On axle crossbeam, y-axis synchronization belt tensioner pulley(14)Compress the y-axis Timing Belt(16).
5. y-axis drive mechanism according to claim 1, it is characterised in that:Cornerite is rotatablely equipped with described y-axis crossbeam
Adjust belt wheel(12)And cornerite regulation synchronous pulley(13), cornerite regulation synchronous pulley(13)It is arranged on cornerite regulation belt wheel
(12)Between the y-axis Timing Belt strainer, cornerite regulation belt wheel(12), cornerite regulation synchronous pulley(13)And y-axis
Timing Belt strainer compresses the y-axis Timing Belt(16), and make y-axis Timing Belt(16)Into wave wire.
6. y-axis drive mechanism according to claim 1, it is characterised in that:Described roller and the axis of synchronous pulley are equal
It is horizontally disposed.
7. a kind of manipulator that can be moved along y-axis speed change, it is characterised in that:Including frame(1), x-axis walking mechanism(3), z-axis row
Walk mechanism(4), w axle rotating mechanisms(6), grasping mechanism(7)And the y-axis drive mechanism described in any one of claim 1 ~ 6, y
Axle drive mechanism is arranged on frame by roller(1)Top, x-axis walking mechanism(3)On y-axis crossbeam, z-axis walking mechanism
(4)Installed in x-axis walking mechanism(3)On, w axle rotating mechanisms(6)Installed in z-axis walking mechanism(4)On, grasping mechanism(7)Peace
Mounted in w axle rotating mechanisms(6)On.
8. the manipulator according to claim 7 that can be moved along y-axis speed change, it is characterised in that:Also include y-axis and hang machine
Structure, y-axis hitch includes y-axis crossbeam and the horizontally-guided mechanism being arranged on y-axis crossbeam and is vertically directed mechanism, y-axis
Crossbeam is by horizontally-guided mechanism and is vertically directed mechanism installed in the frame(1)On.
9. the manipulator according to claim 8 that can be moved along y-axis speed change, it is characterised in that:Described y-axis hitch
There are two, be symmetricly set on x-axis walking mechanism(3)Two ends.
10. the manipulator according to claim 7 that can be moved along y-axis speed change, it is characterised in that:Described grasping mechanism
(7)Including installed in grasping mechanism main body(45)On pallet grasping mechanism and ceramic tile grasping mechanism, the w axles rotating mechanism
(6)With grasping mechanism main body(45)It is connected.
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CN201621238234.0U CN206318500U (en) | 2016-11-18 | 2016-11-18 | A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change |
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CN201621238234.0U CN206318500U (en) | 2016-11-18 | 2016-11-18 | A kind of y-axis drive mechanism and the manipulator that can be moved along y-axis speed change |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106429482A (en) * | 2016-11-18 | 2017-02-22 | 山东爱而生智能科技有限公司 | Y-axis driving mechanism and manipulator capable of carrying out variable-speed movement along y axis |
CN107910130A (en) * | 2017-11-08 | 2018-04-13 | 平湖迪工机械制造有限公司 | A kind of magnetic hysteresis tension force bassinet stand |
-
2016
- 2016-11-18 CN CN201621238234.0U patent/CN206318500U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106429482A (en) * | 2016-11-18 | 2017-02-22 | 山东爱而生智能科技有限公司 | Y-axis driving mechanism and manipulator capable of carrying out variable-speed movement along y axis |
CN107910130A (en) * | 2017-11-08 | 2018-04-13 | 平湖迪工机械制造有限公司 | A kind of magnetic hysteresis tension force bassinet stand |
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