CN206284312U - Vacuum(-)baking system is used in a kind of corn flour finishing - Google Patents

Vacuum(-)baking system is used in a kind of corn flour finishing Download PDF

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Publication number
CN206284312U
CN206284312U CN201620920044.0U CN201620920044U CN206284312U CN 206284312 U CN206284312 U CN 206284312U CN 201620920044 U CN201620920044 U CN 201620920044U CN 206284312 U CN206284312 U CN 206284312U
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China
Prior art keywords
vacuum
corn flour
baking
separation barrel
suspension
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Expired - Fee Related
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CN201620920044.0U
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Chinese (zh)
Inventor
刘青山
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Chengdu Prosperous Hong Sheng Food Co Ltd
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Chengdu Prosperous Hong Sheng Food Co Ltd
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Abstract

Vacuum(-)baking system is used in a kind of corn flour finishing, including the suspension separation barrel and vacuum connected by switching regulator changeover valve bake and bank up with earth tank, and suspension separation barrel bottom is provided with the electronic weigher for accurate blanking with vacuum(-)baking tank joint;The utility model is utilized and vacuumizes the upper strata suspension that impurity removal mechanism is effectively removed in corn flour base-material, the upper strata suspension in corn base-material is avoided to adhere to the temperature uniformity bakeed inside chamber interior wall influence curer, the electronic weighing type blanking device precise control unit of design bakees the corn flour quantity entered in curer in the time, accurate blanking is realized, for the stability for ensureing baking process lays the foundation;The nitrogen conveyed using nitrogen transfer pot is driven to the oxygen inside curer, reduces the oxygen content inside curer, it is to avoid high temperature is bakeed under environment, and high-temperature oxygen forms oxide-film on corn flour surface, influences corn flour quality.

Description

Vacuum(-)baking system is used in a kind of corn flour finishing
Technical field
The utility model is related to precision corn processing technique field, more particularly to a kind of corn flour finishing vacuum(-)baking system System.
Background technology
Corn is rich in the human body required nutriments such as carbohydrate, protein, vitamin, dietary fiber, mineral matter, especially It is that it contains abundant luteole, linoleic acid and glutathione, and research shows that luteole is the composition of human retina Composition, linoleic acid are needed by human body essential fatty acid, glutathione with raising immunity of organisms and anticancer function, dietary fiber With delaying blood glucose rise and remove the function such as enteron aisle rubbish;Long-term consumption corn food energy vasodilator, reduces human body inner bag The content of sterol, promotes gastrointestinal peristalsis, promotes the new old generation pavilion of human body;Many food corns can preventing hypertension, coronary heart disease, myocardial infarction Generation, well has the effect of delaying cell aging and cerebral functional deterioration.With the improvement of people ' s living standards, China town and country occupy The deep change of the eating patterns of the people, people increasingly pay close attention to the nutritive effect and the health-care effect to human body of coarse cereals, carry Advocate thickness and combine and be rooted in the hearts of the people.
Although corn possesses high nutritive value in itself, due to its coarse mouthfeel and it is difficult to swallow, seldom direct food With the defect coarse to change the direct eating mouth feel of corn, scientific and technical personnel are corn flour generally by corn processing, are ensureing its battalion Support while do not lack, improve eating mouth feel, meet consumer's eating requirements.
It is lifting product eating mouth feel in corn flour finishing passes, extension product storage time to corn flour, it is necessary to enter Row baking is processed, and existing corn flour production technology lacks effective curing range, is only through the baking oven that simply dehumidifies Drying and processing is carried out to corn flour, due to design defect, in drying course easily produce the burned phenomenon of corn flour, and mostly according to Rely artificial to filling corn powder to be baked in baking box, it is difficult to realize accurate charging, baking time and baking corn it is dry ripe Spend and mainly judged using artificial experience, cause corn flour baking process extremely unstable, it is difficult to meet intelligent industrial and scale The Production requirement of change, reduces production efficiency.
Based on above-mentioned analysis, it is necessary to carry out structural improvement to existing corn flour roasting plant, improve corn flour and bakee work The stability of skill, improves product quality, improve production efficiency.
Utility model content
The utility model provides a kind of finishing of corn flour and uses vacuum(-)baking system, to existing corn flour curing range Structure improvement is carried out, is increased in curer front end and is vacuumized impurity removal mechanism and electronic weighing type blanking device, removed using vacuumizing Miscellaneous mechanism effectively removes the upper strata suspension in corn flour base-material, it is to avoid the upper strata suspension in corn base-material adheres to curer Temperature uniformity inside inwall influence curer, while also avoiding the upper strata suspension in corn flour base-material from outwards dispersing to behaviour Caused harm as personnel, the electronic weighing type blanking device precise control unit of design bakees the jade entered in curer in the time Ground rice quantity, realizes accurate blanking, for the stability for ensureing baking process lays the foundation;Increase aerating pipelines in curer front end Effectively remove the corn powder of residual, it is to avoid grow harmful bacteria in suspension separation barrel, it is ensured that corn flour quality and edible peace Entirely;The external vacuum pumping pump of curer, vacuumize process is carried out in baking process to curer, quick to remove inside corn flour Excessive moisture, corn flour coking is avoided while improving baking efficiency, and humiture inductor and pressure are set inside curer Force detector, precise control is carried out to environment in curer, improves corn flour baking efficiency;In curer left side wall, nitrogen is set Transfer pot, the nitrogen conveyed using nitrogen transfer pot is driven to the oxygen inside curer, reduces the oxygen inside curer Gas content, it is to avoid high temperature is bakeed under environment, high-temperature oxygen forms oxide-film on corn flour surface, influences corn flour quality.
The technical solution adopted in the utility model is:
Vacuum(-)baking system is used in a kind of corn flour finishing, it is characterised in that including passing through switching regulator switching Suspension separation barrel (1) and vacuum(-)baking tank (2) that valve connects, suspension separation barrel (1) the top connection base-material point Disk (4) is dissipated, rotary material stirring disc (5) is provided with base-material dispersion impeller (4);
Suspension separation barrel (1) bottom is provided with the electricity for accurate blanking with vacuum(-)baking tank (2) joint Sub- weighing apparatus (3);
The circumferential wall of the suspension separation barrel (1) lays detachable screen pack (6), on suspension separation barrel (1) One-level high pressure vacuum pumping pump (7) is set positioned at the position of detachable screen pack (6) outer gusset, one-level high pressure vacuum pumping pump (7) goes out The external cloth-bag type integrator (8) in mouth end;
Humiture sense is laid with inside the external two grades of vacuum pumping pumps (9) of vacuum(-)baking tank (2), vacuum(-)baking tank (2) Device (10) and pressure sensor (11), two grades of vacuum pumping pumps (9), humiture inductor (10) and pressure sensors (11) is answered to pass through Data transmission cable is respectively connecting to PLC (12);
Vacuum(-)baking tank (2) bottom is provided with honey-comb heating plate (13), and honey-comb heating plate (13) is by control Cable is connected to PLC (12);
The vacuum(-)baking tank (2) is internally provided with horizontal stirring shaft (15), and vacuum(-)baking tank (2) left side wall is provided with For the motor (16) for driving horizontal stirring shaft (15) to rotate, motor (16) is connected to PLC by controlling cable Controller (12);
Vacuum(-)baking tank (2) left side wall is additionally provided with nitrogen transfer pot (19), and nitrogen transfer pot (19) is by control Cable is connected to PLC (12).
Further, suspension separation barrel (1) top is provided with ultraviolet germicidal (18).
Further, the radially structure setting of the paddle oar on the horizontal stirring shaft (15).
Further, the electronic weigher (3) is belt-type electronic weigher.
The beneficial effects of the utility model are:
1st, vacuum(-)baking system is used in the corn flour finishing of the utility model design, and external two grades of vacuum(-)baking tank (2) is taken out Humiture inductor (10) and pressure sensor (11) are laid with inside vavuum pump (9), vacuum(-)baking tank (2), two grades vacuumize Pump (9), humiture inductor (10) and pressure sensor (11) are respectively connecting to PLC by data transmission cable (12);Vacuum(-)baking tank (2) bottom is provided with honey-comb heating plate (13), and honey-comb heating plate (13) is connected by controlling cable To PLC (12);Vacuum(-)baking tank (2) is internally provided with horizontal stirring shaft (15), and vacuum(-)baking tank (2) left side wall sets The motor (16) for driving horizontal stirring shaft (15) to rotate is equipped with, motor (16) is connected to by controlling cable PLC (12);This kind of design structure, using two grades of vacuum pumping pumps (9), humiture inductor (10), pressure sensor (11), the mutual cooperation of honey-comb heating plate (13) and PLC (12), regulates and controls to vacuum(-)baking tank (2) interior environment, Improve and bakee stability, it is ensured that obtain corn flour quality.
2nd, the corn flour finishing vacuum of the utility model design bakes and banks up with earth system, including passes through switching regulator turn Connect suspension separation barrel (1) and vacuum(-)baking tank (2) that valve connects, suspension separation barrel (1) top connection base-material dispersion Disk (4), is provided with rotary material stirring disc (5) in base-material dispersion impeller (4);Suspension separation barrel (1) bottom and vacuum(-)baking tank (2) joint is provided with the electronic weigher (3) for accurate blanking;The circumferential wall of suspension separation barrel (1) is laid removable Screen pack (6) is unloaded, setting one-level high pressure positioned at the position of detachable screen pack (6) outer gusset on suspension separation barrel (1) takes out Vavuum pump (7), the external cloth-bag type integrator (8) of one-level high pressure vacuum pumping pump (7) port of export;Above-mentioned design structure, using base-material The mutual cooperation of dispersion impeller (4) and rotary material stirring disc (5), makes the corn particle material after crushing in rotary material stirring disc (5) By at the uniform velocity entering suspension separation barrel (1) in base-material dispersion impeller (4) under toggle action, in corn material material uniform descent process In, using the Negative Pressure Difference of the generation of high pressure vacuum pumping pump (7), by the upper strata suspension in corn flour base-material via detachable filtering Filter mesh on net (6) enters cloth-bag type integrator (8), realizes the quick separating to corn flour base-material suspension at the middle and upper levels, Separative efficiency is greatly promoted;The upper strata suspension in corn base-material is avoided to adhere to the temperature bakeed inside chamber interior wall influence curer Degree homogeneity, while also avoid the upper strata suspension in corn flour base-material from outwards dispersing operating personnel are caused harm, design Electronic weighing type blanking device precise control unit bakes and banks up with earth the corn flour quantity entered in curer in the time, under realizing accurately Material, to ensure that the stability for baking and banking up with earth technique lays the foundation.
3rd, the corn flour finishing vacuum(-)baking system of the utility model design, suspension separation barrel (1) inner side sets Aeration tube (17) is equipped with, aeration tube (17) is connected to the aerator (14) being arranged on the outside of suspension separation barrel (1);Suspension Separation barrel (1) is internally provided with ultraviolet-sterilization fluorescent tube (18);Above-mentioned design structure, can effectively be removed residual using aeration tube (17) The corn powder inside suspension separation is stayed to accumulate for a long time, it is to avoid harmful bacteria grows, at the same time, using ultraviolet germicidal Pipe (18) is in operation gap to carrying out ultraviolet-sterilization inside suspension separation barrel, it is to avoid harmful bacteria grows, it is to avoid harmful bacteria exists Grown in corn flour, improve corn powder purity, it is ensured that corn flour edible safety.
4th, vacuum(-)baking system is used in the corn flour finishing of the utility model design, and vacuum(-)baking tank (2) left side wall also sets Nitrogen transfer pot (19) is equipped with, nitrogen transfer pot (19) is connected to PLC (12) by controlling cable;Above-mentioned design knot Structure, the nitrogen conveyed using nitrogen transfer pot (19) is driven to the oxygen of vacuum(-)baking tank (2) inside, reduces in curer The oxygen content in portion, it is to avoid high temperature is bakeed under environment, high-temperature oxygen forms oxide-film on corn flour surface, influences corn flour product Matter.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model corn flour finishing vacuum(-)baking system.
Specific embodiment
The utility model is described further below in conjunction with accompanying drawing 1, it is specific as follows:
The utility model is related to a kind of corn flour finishing vacuum(-)baking system, it is characterised in that including from top to bottom The suspension separation barrel (1) and vacuum(-)baking tank (2) connected by switching regulator changeover valve, the suspension separation barrel (1) Top connects base-material dispersion impeller (4), and rotary material stirring disc (5) is provided with base-material dispersion impeller (4);
Suspension separation barrel (1) bottom is provided with the electricity for accurate blanking with vacuum(-)baking tank (2) joint Sub- weighing apparatus (3);
The circumferential wall of the suspension separation barrel (1) lays detachable screen pack (6), on suspension separation barrel (1) One-level high pressure vacuum pumping pump (7) is set positioned at the position of detachable screen pack (6) outer gusset, one-level high pressure vacuum pumping pump (7) goes out The external cloth-bag type integrator (8) in mouth end;
Humiture sense is laid with inside the external two grades of vacuum pumping pumps (9) of vacuum(-)baking tank (2), vacuum(-)baking tank (2) Device (10) and pressure sensor (11), two grades of vacuum pumping pumps (9), humiture inductor (10) and pressure sensors (11) is answered to pass through Data transmission cable is respectively connecting to PLC (12);
Vacuum(-)baking tank (2) bottom is provided with honey-comb heating plate (13), and honey-comb heating plate (13) is by control Cable is connected to PLC (12);
The vacuum(-)baking tank (2) is internally provided with horizontal stirring shaft (15), and vacuum(-)baking tank (2) left side wall is provided with For the motor (16) for driving horizontal stirring shaft (15) to rotate, motor (16) is connected to PLC by controlling cable Controller (12);
Vacuum(-)baking tank (2) left side wall is additionally provided with nitrogen transfer pot (19), and nitrogen transfer pot (19) is by control Cable is connected to PLC (12).
Preferably as improvement, suspension separation barrel (1) top is provided with ultraviolet germicidal (18).
Preferably as improvement, paddle oar on the horizontal stirring shaft (15) radially structure setting.
Preferably as improvement, the electronic weigher (3) is belt-type electronic weigher.
Compared with prior art, vacuum(-)baking system, vacuum(-)baking tank are used in the corn flour finishing of the utility model design (2) humiture inductor (10) and pressure sensor are laid with inside external two grades of vacuum pumping pumps (9), vacuum(-)baking tank (2) (11), two grades of vacuum pumping pumps (9), humiture inductor (10) and pressure sensors (11) are connected respectively by data transmission cable To PLC (12);Vacuum(-)baking tank (2) bottom is provided with honey-comb heating plate (13), and honey-comb heating plate (13) passes through Controlling cable is connected to PLC (12);Vacuum(-)baking tank (2) is internally provided with horizontal stirring shaft (15), vacuum(-)baking Tank (2) left side wall is provided with the motor (16) for driving horizontal stirring shaft (15) to rotate, and motor (16) passes through Controlling cable is connected to PLC (12);This kind of design structure, using two grades of vacuum pumping pumps (9), humiture inductors (10), the mutual cooperation of pressure sensor (11), honey-comb heating plate (13) and PLC (12), to vacuum(-)baking tank (2) Interior environment is regulated and controled, and is improved and is bakeed stability, it is ensured that obtain corn flour quality.
The corn flour finishing vacuum(-)baking system of the utility model design, including pass through switching regulator switching Suspension separation barrel (1) and vacuum(-)baking tank (2) that valve connects, suspension separation barrel (1) top connection base-material dispersion impeller (4), it is provided with rotary material stirring disc (5) in base-material dispersion impeller (4);Suspension separation barrel (1) bottom and vacuum(-)baking tank (2) Joint is provided with the electronic weigher (3) for accurate blanking;The circumferential wall of suspension separation barrel (1) lays detachable mistake Filter screen (6), sets one-level high pressure and vacuumizes on suspension separation barrel (1) positioned at the position of detachable screen pack (6) outer gusset Pump (7), the external cloth-bag type integrator (8) of one-level high pressure vacuum pumping pump (7) port of export;Above-mentioned design structure, is disperseed using base-material The mutual cooperation of disk (4) and rotary material stirring disc (5), makes corn particle material the stirring in rotary material stirring disc (5) after crushing By at the uniform velocity entering suspension separation barrel (1) in base-material dispersion impeller (4) under effect, during corn material material uniform descent, Using the Negative Pressure Difference of the generation of high pressure vacuum pumping pump (7), by the upper strata suspension in corn flour base-material via detachable screen pack (6) filter mesh on enters cloth-bag type integrator (8), realizes the quick separating to corn flour base-material suspension at the middle and upper levels, point Greatly promoted from efficiency;The upper strata suspension in corn base-material is avoided to adhere to the temperature bakeed inside chamber interior wall influence curer Homogeneity, while also avoid the upper strata suspension in corn flour base-material from outwards dispersing operating personnel are caused harm, the electricity of design Sub- Weighing type blanking device precise control unit bakes and banks up with earth the corn flour quantity entered in curer in the time, realizes accurate blanking, For the stability for ensureing baking process lays the foundation.
The corn flour finishing vacuum(-)baking system of the utility model design, suspension separation barrel (1) inner side is set There is aeration tube (17), aeration tube (17) is connected to the aerator (14) being arranged on the outside of suspension separation barrel (1);Suspension point Ultraviolet-sterilization fluorescent tube (18) is internally provided with from roller (1);Above-mentioned design structure, residual can be effectively removed using aeration tube (17) Corn powder inside suspension separation is accumulated for a long time, it is to avoid harmful bacteria grows, at the same time, using ultraviolet-sterilization fluorescent tube (18) in operation gap to carrying out ultraviolet-sterilization inside suspension separation barrel, it is to avoid harmful bacteria grows, it is to avoid harmful bacteria is in jade Grown in ground rice, improve corn powder purity, it is ensured that corn flour edible safety.
Vacuum(-)baking system is used in the corn flour finishing of the utility model design, and vacuum(-)baking tank (2) left side wall also sets up There is nitrogen transfer pot (19), nitrogen transfer pot (19) is connected to PLC (12) by controlling cable;Above-mentioned design structure, The nitrogen conveyed using nitrogen transfer pot (19) is driven to the oxygen of vacuum(-)baking tank (2) inside, reduces inside curer Oxygen content, it is to avoid high temperature bakee environment under, high-temperature oxygen corn flour surface formed oxide-film, influence corn flour quality.
The utility model when in use, corn particle material after crushing under the toggle action of rotary material stirring disc (5) by At the uniform velocity enter suspension separation barrel (1) in base-material dispersion impeller (4), during corn particle material uniform descent, using high pressure The Negative Pressure Difference that vacuum pumping pump (7) is produced, by the upper strata suspension in corn flour base-material via the filtering on detachable screen pack (6) Mesh enters cloth-bag type integrator (8), realizes the quick separating to corn flour base-material suspension at the middle and upper levels;Vacuumized using two grades The phase interworking of pump (9), humiture inductor (10), pressure sensor (11), honey-comb heating plate (13) and PLC (12) Close, vacuum(-)baking tank (2) interior environment is regulated and controled, the electronic weighing type blanking device for improving baking stability Design is accurately controlled Unit processed bakes and banks up with earth the corn flour quantity entered in curer in the time, realizes accurate blanking;Conveyed using nitrogen transfer pot (19) The nitrogen oxygen internal to vacuum(-)baking tank (2) drive, reduce the oxygen content inside curer, it is to avoid high temperature is bakeed Under environment, high-temperature oxygen forms oxide-film on corn flour surface, influences corn flour quality.
According to described above, you can complete to application of the present utility model.
The above, only the utility model preferably specific embodiment, but protection domain of the present utility model is not Be confined to this, any one skilled in the art in the technical scope that the utility model is disclosed, according to this practicality New technical scheme and its technology design is subject to equivalent or change, should all cover protection domain of the present utility model it It is interior.

Claims (4)

1. vacuum(-)baking system is used in a kind of corn flour finishing, it is characterised in that including passing through switching regulator changeover valve The suspension separation barrel (1) and vacuum(-)baking tank (2) for connecting, suspension separation barrel (1) the top connection base-material dispersion Disk (4), is provided with rotary material stirring disc (5) in base-material dispersion impeller (4);
Suspension separation barrel (1) bottom is provided with the electronic scale for accurate blanking with vacuum(-)baking tank (2) joint Treasure (3);
The circumferential wall of the suspension separation barrel (1) lays detachable screen pack (6), and suspension separation barrel is located on (1) The position of detachable screen pack (6) outer gusset sets one-level high pressure vacuum pumping pump (7), one-level high pressure vacuum pumping pump (7) port of export External cloth-bag type integrator (8);
Humiture inductor is laid with inside the external two grades of vacuum pumping pumps (9) of vacuum(-)baking tank (2), vacuum(-)baking tank (2) (10) and pressure sensor (11), two grades of vacuum pumping pumps (9), humiture inductor (10) and pressure sensors (11) are by data Transmission cable is respectively connecting to PLC (12);
Vacuum(-)baking tank (2) bottom is provided with honey-comb heating plate (13), and honey-comb heating plate (13) is by controlling cable It is connected to PLC (12);
The vacuum(-)baking tank (2) is internally provided with horizontal stirring shaft (15), vacuum(-)baking tank (2) left side wall be provided with for The motor (16) for driving horizontal stirring shaft (15) to rotate, motor (16) is connected to PLC controls by controlling cable Device (12);
Vacuum(-)baking tank (2) left side wall is additionally provided with nitrogen transfer pot (19), and nitrogen transfer pot (19) is by controlling cable It is connected to PLC (12).
2. vacuum(-)baking system is used in corn flour finishing according to claim 1, it is characterised in that the suspension is separated Roller (1) top is provided with ultraviolet germicidal (18).
3. vacuum(-)baking system is used in corn flour finishing according to claim 1, it is characterised in that the laterally stirring turns Paddle oar on axle (15) radially structure setting.
4. vacuum(-)baking system is used in corn flour finishing according to claim 1, it is characterised in that the electronic weigher (3) it is belt-type electronic weigher.
CN201620920044.0U 2016-08-23 2016-08-23 Vacuum(-)baking system is used in a kind of corn flour finishing Expired - Fee Related CN206284312U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620920044.0U CN206284312U (en) 2016-08-23 2016-08-23 Vacuum(-)baking system is used in a kind of corn flour finishing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620920044.0U CN206284312U (en) 2016-08-23 2016-08-23 Vacuum(-)baking system is used in a kind of corn flour finishing

Publications (1)

Publication Number Publication Date
CN206284312U true CN206284312U (en) 2017-06-30

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Application Number Title Priority Date Filing Date
CN201620920044.0U Expired - Fee Related CN206284312U (en) 2016-08-23 2016-08-23 Vacuum(-)baking system is used in a kind of corn flour finishing

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Granted publication date: 20170630

Termination date: 20190823