CN206235574U - Temperature controller testing equipment and temperature controller detection production line - Google Patents
Temperature controller testing equipment and temperature controller detection production line Download PDFInfo
- Publication number
- CN206235574U CN206235574U CN201621360157.6U CN201621360157U CN206235574U CN 206235574 U CN206235574 U CN 206235574U CN 201621360157 U CN201621360157 U CN 201621360157U CN 206235574 U CN206235574 U CN 206235574U
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- temperature controller
- testing equipment
- table top
- industrial computer
- conveyer belt
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Abstract
The utility model is related to advanced manufacture and automatic field, there is provided a kind of temperature controller testing equipment and temperature controller detection production line.Temperature controller testing equipment it include control system, material table top, pneumatic operated valve spray gun, the testing equipment for detecting temperature controller, be arranged on material table top and for transmitting the conveyer belt and power set for driving conveyer belt of temperature controller, testing equipment and pneumatic operated valve spray gun are set in turn on material table top along the direction of transfer of conveyer belt, pneumatic operated valve spray gun, testing equipment and power set are communicated to connect with control system, the presence or absence of depth and calibration point of its calibration point that can detect temperature controller.Temperature controller detects production line, and by setting temperature controller testing equipment, it can detect the three-dimensional information of temperature controller, so as to lift the generation level of whole production line.
Description
Technical field
The utility model is related to advanced manufacture and automatic field, in particular to a kind of temperature controller testing equipment with
And temperature controller detection production line.
Background technology
Outward appearance in traditional temperature controller end inspection process to product is checked, mainly by artificial range estimation, this
Kind of detection method is influenceed very big by human factor so that entirely the generation level of temperature controller production line, operating efficiency and standard
True property is all than relatively low.At present, by Automated visual inspection system for high apply to temperature controller intelligent vision end check system in, at temperature controller end
The outward appearance of product is checked in inspection process, the inspection for being automated to product appearance otherwise is known by image
Survey.However, in the prior art temperature controller appearance detecting device just for two dimensional surface information detection, such as the presence or absence of lettering,
Direction, recognizes the content of labels page, and bottom surface whether there is obvious defect etc., to the detection of three-dimensional information without reference to such as calibration point
The depth, whether there is.
Utility model content
The purpose of this utility model is to provide a kind of temperature controller testing equipment, and it can make the calibration point of detection temperature controller
The depth and the presence or absence of calibration point.
Another object of the present utility model is to provide a kind of temperature controller detection production line, and it can detect the three of temperature controller
Dimension information, so as to lift the generation level of whole production line.
What embodiment of the present utility model was realized in：
A kind of temperature controller testing equipment, it include control system, material table top, pneumatic operated valve spray gun, for detecting temperature controller
Testing equipment, be arranged on material table top and for transmitting the conveyer belt of temperature controller and for driving the dynamic of conveyer belt
Power apparatus, testing equipment and pneumatic operated valve spray gun are set in turn on material table top along the direction of transfer of conveyer belt, pneumatic operated valve spray gun,
Testing equipment and power set are communicated to connect with control system.
In the utility model preferred embodiment, control system include industrial computer, programmable logic controller (PLC) and after
Electrical equipment, programmable logic controller (PLC) is communicatively coupled to industrial computer, and relay is communicatively coupled to programmable logic controller (PLC), power dress
Put and communicated to connect with relay with pneumatic operated valve spray gun, testing equipment is communicatively coupled to industrial computer.
In the utility model preferred embodiment, power set are motor, and motor is electrically connected to relay.
In the utility model preferred embodiment, temperature controller testing equipment also includes the coding for detecting motor speed
Device, encoder communication connection industrial computer.
The image letter for receiving testing equipment collection is provided with the utility model preferred embodiment, in industrial computer
Number product appearance intelligent identifying system, product appearance intelligent identifying system and testing equipment are communicated to connect.
In the utility model preferred embodiment, the control of the position for controlling testing equipment is provided with material table top
Device processed, control device is communicated to connect with industrial computer.
In the utility model preferred embodiment, above-mentioned testing equipment includes detection camera and optical grating projection instrument, detection
Camera is all connected to control device with optical grating projection instrument, and detection camera is communicated to connect with optical grating projection instrument with industrial computer.
In the utility model preferred embodiment, temperature controller testing equipment also includes certified products material basket and substandard products material
Frame, certified products material basket is arranged at one end of material table top, substandard products material frame and pneumatic operated valve spray gun phase along the direction of transfer of conveyer belt
To the both sides for being arranged at conveyer belt.
In the utility model preferred embodiment, control system also includes switch board, industrial computer, Programmable logical controller
Device and relay may be contained within switch board.
A kind of temperature controller detects production line, it include above-mentioned temperature controller testing equipment and by temperature controller in sequence according to
The secondary feeder equipment being aligned on the material table top of temperature controller testing equipment.
The beneficial effect of the utility model embodiment is：
The temperature controller testing equipment that the utility model is provided, it includes control system, material table top, pneumatic operated valve spray gun, use
In detection temperature controller testing equipment, be arranged on material table top and for transmit temperature controller conveyer belt and for drive pass
The power set with motion are sent, testing equipment and pneumatic operated valve spray gun are set in turn in material table top along the direction of transfer of conveyer belt
On, pneumatic operated valve spray gun, testing equipment and power set are communicated to connect with control system.It can be in transmission temperature controller product
While, the conventional appearance information on temperature controller surface can not only be detected, can be with the depth of testing calibration point.
The utility model additionally provides a kind of temperature controller detection production line, and by setting temperature controller testing equipment, it can
The three-dimensional information of temperature controller is detected, so as to lift the generation level of whole production line.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the utility model embodiment, below will be to be used needed for embodiment
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by
Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
Other related accompanying drawings are obtained with according to these accompanying drawings.
The structural representation of the temperature controller testing equipment that Fig. 1 is provided for the utility model first embodiment；
Fig. 2 is used to control power set to drive conveyer belt to transport for the control system that the utility model first embodiment is provided
The flow chart of work；
Fig. 3 is used for the flow chart for controlling testing equipment to operate for the control system that utility model first embodiment is provided；
Fig. 4 is used for the flow for controlling pneumatic operated valve spray gun to operate for the control system that the utility model first embodiment is provided
Figure.
Icon：100- temperature controller testing equipments；110- material table tops；120- control systems；130- pneumatic operated valve spray guns；140-
Testing equipment；150- conveyer belts；160- power set；162- encoders；161- motors；121- industrial computers；122- is programmable to patrol
Collect controller；123- relays.
Specific embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, is clearly and completely described, it is clear that retouched to the technical scheme in the utility model embodiment
The embodiment stated is a part of embodiment of the utility model, rather than whole embodiments.Generally described in accompanying drawing herein and
The component of the utility model embodiment for showing can be arranged and designed with a variety of configurations.
Therefore, the detailed description of embodiment of the present utility model below to providing in the accompanying drawings is not intended to limit requirement
The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in the utility model
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all
Belong to the scope of the utility model protection.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined in individual accompanying drawing, then it need not be further defined and explained in subsequent accompanying drawing.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model
Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " be based on orientation shown in the drawings or position relationship, or
It is the orientation or position relationship usually put when the utility model product is used, is for only for ease of description the utility model and letter
Change description, rather than indicate imply signified device or element must have specific orientation, with specific azimuth configuration and
Operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " first ", " second ", " the 3rd " etc. are only used for area
Divide description, and it is not intended that indicating or implying relative importance.
Additionally, the term such as term " level ", " vertical ", " pendency " is not offered as requiring part abswolute level or pendency, and
Can be to be slightly tilted.It is not the expression structure if " level " refers to only its direction with respect to more level for " vertical "
Must be fully horizontal, and can be to be slightly tilted.
In description of the present utility model, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " sets
Put ", " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected,
Or be integrally connected；Can mechanically connect, or electrically connect；Can be joined directly together, it is also possible to by intermediary
It is indirectly connected to, can is two connections of element internal.For the ordinary skill in the art, can be managed with concrete condition
Solve concrete meaning of the above-mentioned term in the utility model.
First embodiment
Fig. 1 is refer to, embodiment of the present utility model provides a kind of temperature controller testing equipment 100, and it includes material table top
110th, control system 120, pneumatic operated valve spray gun 130, testing equipment 140, conveyer belt 150 and power set 160.
Material table top 110 is the supporting construction of whole temperature controller testing equipment 100, the running of conveyer belt 150 and pneumatic
The operation of valve spray gun 130, testing equipment 140, is carried out on material table top 110.In the present embodiment, material table top 110 is length
Cube shape, transports and other subsequent operations temperature controller in order to conveyer belt 150.Certainly, in other embodiment, material table top
110 can also actual processing be other irregular shapes, the bottom of material table top 110 can also install support frame so that
The table top of material table top 110 has certain height, in order to process operation.In the present embodiment, the material of material table top 110 is
Steel material, the operation such as so that it has mechanical strength higher, is conducive to being transmitted temperature controller, detects.Certainly, other
In embodiment, it is also possible to which the other materials such as situation selection aluminium alloy according to production is made, and is not limited with this embodiment.
Conveyer belt 150 is set along the length direction of material table top 110, in order to the conveying of temperature controller.
Power set 160 are used to carry out power drive and control to conveyer belt 150, and it includes motor 161, encoder 162,
Encoder 162 is communicated to connect with control system 120, so as to the operation conditions on motor 161 that gathers encoder 162 and
The information transmissions such as rotating speed are to control system 120；Motor 161 is communicated to connect with control system 120, is sent out with receiving control system 120
The order for going out, and order is performed, so that conveyer belt 150 is operated or stopped.
Specifically, incorporated by reference to Fig. 1 and Fig. 2, in the present embodiment, control system 120 includes industrial computer 121, FPGA
Controller 122 and relay 123.
Control system 120 is used to control power set 160 to drive conveyer belt 150 to operate.Specifically, encoder 162 with
Programmable logic controller (PLC) 122 is communicated to connect, and the information transmission that encoder 162 is collected is to programmable logic controller (PLC)
122, programmable logic controller (PLC) 122 is processed it, and programmable logic controller (PLC) 122 is communicated to connect with industrial computer 121, can
The information transmission that programmed logic controller 122 was processed to is to industrial computer 121, so that industrial computer 121 is made analysis and judged.
Industrial computer 121 is communicated to connect with programmable logic controller (PLC) 122, and the feedback of the information made returns programmable patrolling
Volume controller 122, programmable logic controller (PLC) 122 is communicated to connect with relay 123, with the feedback of the information that was processed to after
Electrical equipment 123, relay 123 is electrically connected with motor 161, is operated or is stopped with controlled motor 161.
Specifically, when conveyer belt 150 needs operating, industrial computer 121 issues a command to programmable logic controller (PLC) 122, can compile
The 122 pairs of instructions of journey logic controller are processed and result are sent into motor 161 with command forms, are driven with this
Motor 161 is operated, the relevant information of the collection operating of motor 161 of encoder 162, passes information to programmable logic controller (PLC)
122, programmable logic controller (PLC) 122 continues to pass information to industrial computer 121, and industrial computer 121 determines whether motor 161 arrives
Position, motor 161 in place when, industrial computer 121 sends signal of ascending the throne makes motor 161 shut down, and conveyer belt 150 stops.
It should be noted that in the present embodiment, programmable logic controller (PLC) 122 directly can also communicate with encoder 162
Connection, the signal without receiving industrial computer 121, this is accomplished by setting corresponding in programmable logic controller (PLC) 122 in advance
Program so that conveyer belt 150 need operating when, programmable logic controller (PLC) 122 issues commands to relay 123, relay
123 are powered and operate with the associated switch of motor 161 closure, motor 161, and conveyer belt 150 is operated, and the collection motor 161 of encoder 162 is transported
The relevant information for turning, passes information to programmable logic controller (PLC) 122, when temperature controller is delivered to the position specified, may be programmed
Logic controller 122 sends signal of ascending the throne, and motor 161 is stalled, and conveyer belt 150 is stalled.
It should be noted that in the present embodiment, it is also possible to be not provided with relay 123, so that programmable logic controller (PLC) 122
Communicated to connect with motor 161, with feedback command, rotate it.
Further, incorporated by reference to Fig. 1 and Fig. 3, control system 120 is used to control the running of testing equipment 140.Specifically,
Control testing equipment 140 is communicated to connect with industrial computer 121, and the picture signal for controlling testing equipment 140 to gather is fed back into work
The product appearance Intelligent Recognition of the picture signal for receiving the collection of testing equipment 140 is provided with control machine 121, industrial computer 121
System, can judge industrial computer 121, so as to send order to corresponding component.
Control testing equipment 140 includes detection camera (figure depending on), optical grating projection instrument (figure is not regarded) and control device
(figure do not regard), detection camera and optical grating projection instrument are all connected to control device, detection camera and optical grating projection instrument respectively with industry control
Machine 121 is communicated to connect, and the picture signal of collection is fed back into industrial computer 121.Control device is connected to material table top 110, and
And communicated to connect with industrial computer 121, such that it is able to receive the signal that industrial computer 121 sends, perform corresponding order.
Specifically, when one group of temperature controller product is delivered to the position specified by conveyer belt 150, motor 161 shuts down,
So as to conveyer belt 150 stops transport, control device is moved relative to temperature controller product, one group of temperature that detection camera comes to conveying
Control device product is taken pictures successively, gathers picture signal.During this, detection camera often detects a temperature controller product, together
When grating projecting apparatus change raster width, detection camera is taken pictures again, and each product is required for that raster width is varied multiple times, and carries out
Take pictures, by that analogy, complete one group of IMAQ detection of temperature controller product.Often detection completes a product, and control detection sets
Standby 140 communicate information to industrial computer 121, and the product appearance intelligent identifying system in industrial computer 121 is to detected product
Appearance information be analyzed, so as to judge whether the temperature controller on material table top 110 qualified, provides qualified and substandard product
Numbering, sends the signal that is disposed, then passes information to motor 161, starts motor 161 and runs, and is determined according to testing result
Certified products and defective work position, industrial computer 121 is judged, and sends control signals to motor 161, and motor 161 is performed
Certified products are delivered to qualified products region by order, and defective work is delivered into substandard product region.
Further, optical grating projection instrument projection master grating image is that pi/2, π, the side-play amount of 3 pi/2s carries out phase shift according to 0
Operation, and detect camera synchronous acquisition deformed grating stripe pattern.This use optical grating projection, the outward appearance to product is examined
Look into, various outward appearance characters on temperature controller, coding model mistake, position skew can not only be detected；Insulating paper is too short, inclination；End
Son is not lined up；The presence or absence of temperature controller calibration point, position；Importantly, the depth of temperature controller calibration point can be detected, so as to examine
Go out substandard product and carry out Instructing manufacture improvement, instead of artificial range estimation, solve the influence of human factor in Conventional process,
Improve operating efficiency and accuracy such that it is able to lift the generation level of whole production line.
Further, above-mentioned qualified products region is provided with certified products material basket, to facilitate the accommodating of qualified products and wrap
Dress.Above-mentioned substandard product region is provided with substandard products material frame, to facilitate the recycling of substandard product.
Further, above-mentioned certified products material basket is arranged at one end of material table top 110 along the direction of transfer of conveyer belt 150,
To facilitate the carrying out of next operation of qualified products.
Further, above-mentioned substandard products material frame is set to red, to play eye-catching effect, conveniently recognized unqualified product
Product.
Further, incorporated by reference to Fig. 1 and Fig. 4, control system 120 is used to control the running of pneumatic operated valve spray gun 130, specifically
Ground, industrial computer 121 is communicated to connect with programmable logic controller (PLC) 122, to transmit instructions to programmable logic controller (PLC) 122；Can
Programmed logic controller 122 is communicated to connect with relay 123, the information conversion after programmable logic controller (PLC) 122 is processed
For order passes to relay 123, with the break-make of control relay 123；Relay 123 is electrically connected with pneumatic operated valve spray gun 130, to control
The action of pneumatic operated valve spray gun 130 processed by substandard product so that squeeze into substandard products material frame.
Specifically, Fig. 4 is refer to, when industrial computer 121 judges substandard product, motor 161 is sent commands to so that is passed
When sending band 150 that substandard product is delivered into substandard product region, industrial computer 121 communicates instructions to programmable logic controller (PLC)
122, programmable logic controller (PLC) 122 sends commands to relay 123, and the control pneumatic operated valve of relay 123 spray gun 130 is acted, will
Substandard product is got, and is placed in substandard products material frame.
It should be noted that above-mentioned pneumatic operated valve spray gun 130 can be communicated to connect directly with programmable logic controller (PLC) 122,
Now need to set advance program inside programmable logic controller (PLC) 122, so that programmable logic controller (PLC) 122 directly connects
The information of substandard product is received, and is fed back to pneumatic operated valve spray gun 130, pneumatic operated valve spray gun 130 performs order, by unqualified product
Product are got, and are placed in substandard products material frame.
It should be noted that in the present embodiment, it is also possible to be not provided with relay 123, so that programmable logic controller (PLC) 122
Communicated to connect with pneumatic operated valve spray gun 130, with feedback command, it is got substandard product.
Further, Fig. 1 is refer to, industrial computer 121, programmable logic controller (PLC) 122 and relay 123 may be contained within
In switch board, to avoid the harmful substances such as the dust in air, control system 120 is damaged.
Generally speaking, the operation of temperature controller testing equipment 100 is such：Conveyer belt 150 produces one group of temperature controller
Product are delivered to the position specified, and motor 161 is shut down, and testing equipment 140 is taken pictures successively to temperature controller product, collection figure
As information, industrial computer 121 is analyzed treatment to image information, determines the numbering of qualified products and substandard product, motor
161 are remained in operation, and conveyer belt 150 transports to qualified products region qualified products, and substandard product is transported to unqualified product
Product region, and certified products frame is placed in, after substandard product is reached, opened by the spray of pneumatic operated valve spray gun 130, it is placed in substandard products frame.
Second embodiment
Embodiment of the present utility model also provides a kind of temperature controller detection production line, and it includes the temperature control in first embodiment
Device testing equipment 100 and temperature controller is arranged in order on the material table top 110 of temperature controller testing equipment 100 in sequence
Feeder equipment, it is achieved thereby that mechanical automation, can detect substandard product to refer to while temperature controller product is transmitted
Lead production improvement, instead of artificial range estimation, solve the influence of human factor in Conventional process, improve operating efficiency and
Accuracy such that it is able to lift the generation level of whole production line.
In sum, the utility model is provided temperature controller testing equipment and temperature controller detection production line, effective solution
Determine and be unable to the defect of complete detection temperature controller outward appearance in the prior art, improve production efficiency.
Preferred embodiment of the present utility model is the foregoing is only, the utility model is not limited to, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all it is of the present utility model spirit and principle
Within, any modification, equivalent substitution and improvements made etc. should be included within protection domain of the present utility model.
Claims (10)
1. a kind of temperature controller testing equipment, it is characterised in that including control system, material table top, pneumatic operated valve spray gun, for detecting
The testing equipment of temperature controller, it is arranged on the material table top and for transmitting the conveyer belt of the temperature controller and for driving
The power set of the conveyer belt, the testing equipment and the pneumatic operated valve spray gun along the conveyer belt direction of transfer according to
It is secondary to be arranged on the material table top, the pneumatic operated valve spray gun, the testing equipment and the power set with the control
System communication connection processed.
2. temperature controller testing equipment according to claim 1, it is characterised in that the control system include industrial computer, can
Programmed logic controller and relay, the programmable logic controller (PLC) are communicatively coupled to the industrial computer, the relay
The programmable logic controller (PLC) is communicatively coupled to, the power set and the pneumatic operated valve spray gun communicate with the relay
Connection, the testing equipment is communicatively coupled to the industrial computer.
3. temperature controller testing equipment according to claim 2, it is characterised in that the power set are motor, the electricity
Mechatronics are in the relay.
4. temperature controller testing equipment according to claim 3, it is characterised in that the temperature controller testing equipment also includes using
In the encoder for detecting the motor speed, the encoder communicates to connect the programmable logic controller (PLC).
5. temperature controller testing equipment according to claim 2, it is characterised in that be provided with for receiving in the industrial computer
The product appearance intelligent identifying system of the picture signal of the testing equipment collection, the product appearance intelligent identifying system and institute
State testing equipment communication connection.
6. temperature controller testing equipment according to claim 2, it is characterised in that be provided with for controlling on the material table top
The control device of the position of the testing equipment is made, the control device is communicated to connect with the industrial computer.
7. temperature controller testing equipment according to claim 6, it is characterised in that the testing equipment include detection camera and
Optical grating projection instrument, the detection camera is all connected to the control device, the detection camera and institute with the optical grating projection instrument
Optical grating projection instrument is stated to be communicated to connect with the industrial computer.
8. temperature controller testing equipment according to claim 1, it is characterised in that the temperature controller testing equipment is also included just
Product material basket and substandard products material frame, the certified products material basket are arranged at the material table top along the direction of transfer of the conveyer belt
One end, the substandard products material frame both sides that are arranged at the conveyer belt relative with the pneumatic operated valve spray gun.
9. temperature controller testing equipment according to claim 2, it is characterised in that the control system also includes switch board,
The industrial computer, the programmable logic controller (PLC) and the relay may be contained within the switch board.
10. a kind of temperature controller detects production line, it is characterised in that including the temperature controller inspection as described in claim any one of 1-9
Measurement equipment and the temperature controller is arranged in order on the material table top of the temperature controller testing equipment in sequence
Feeder equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621360157.6U CN206235574U (en) | 2016-12-12 | 2016-12-12 | Temperature controller testing equipment and temperature controller detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621360157.6U CN206235574U (en) | 2016-12-12 | 2016-12-12 | Temperature controller testing equipment and temperature controller detection production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206235574U true CN206235574U (en) | 2017-06-09 |
Family
ID=58992061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621360157.6U Expired - Fee Related CN206235574U (en) | 2016-12-12 | 2016-12-12 | Temperature controller testing equipment and temperature controller detection production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206235574U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106483140A (en) * | 2016-12-12 | 2017-03-08 | 盐城工学院 | Temperature controller testing equipment and temperature controller detection production line |
-
2016
- 2016-12-12 CN CN201621360157.6U patent/CN206235574U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106483140A (en) * | 2016-12-12 | 2017-03-08 | 盐城工学院 | Temperature controller testing equipment and temperature controller detection production line |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170609 Termination date: 20191212 |