CN205650478U - Switch outward appearance check out test set and system - Google Patents

Switch outward appearance check out test set and system Download PDF

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Publication number
CN205650478U
CN205650478U CN201620206329.8U CN201620206329U CN205650478U CN 205650478 U CN205650478 U CN 205650478U CN 201620206329 U CN201620206329 U CN 201620206329U CN 205650478 U CN205650478 U CN 205650478U
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CN
China
Prior art keywords
switch
appearance detecting
workbench
controller
mobile platform
Prior art date
Application number
CN201620206329.8U
Other languages
Chinese (zh)
Inventor
杨建军
王贝贝
黄贵明
萧锦伦
Original Assignee
深圳市固海威科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 深圳市固海威科技有限公司 filed Critical 深圳市固海威科技有限公司
Priority to CN201620206329.8U priority Critical patent/CN205650478U/en
Application granted granted Critical
Publication of CN205650478U publication Critical patent/CN205650478U/en

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Abstract

The embodiment of the utility model discloses switch outward appearance check out test set and system, switch outward appearance check out test set includes first workstation, locate a transport mechanism on the first workstation, take the subassembly and lift and drive the switch go up and down, rotatory in order to carry out the lifting and drop rotating platform of taking a picture, still include image processing system and controller, wherein, it connects in the controller to shoot subassembly, lifting and drop rotating platform and the equal electricity of image processing system. The embodiment of the utility model provides a through set up shoot the subassembly and lift and drive the switch go up and down, rotatory in order to carry out the lifting and drop rotating platform of shooing, promoted detection precision and efficiency greatly to the human cost has been saved.

Description

Switch appearance detecting device and system
Technical field
This utility model relates to switch product examine technical field, particularly relates to a kind of switch appearance detecting device and system.
Background technology
At present, the most all using manual detection when its product appearance detects in switch manufacturing enterprise, detection process is:
1, picking up a switch to be checked, take under default light source (such as daylight lamp or electric filament lamp), whether lower observation surface has cut at an angle;
2, illuminating network interface with small light source, whether hand inspection network interface has the defects such as scarce pin, askew pin;
3, remaining defect of artificial mode is used, such as whether it is the most wrongly installed etc. to fill screw, screw less;
4, after checking out, defective product is placed on one side, qualified continuation next one operation.
Above-mentioned manual detection method at least has a disadvantage in that
1, the irradiating angle of light source is not easy to determine, and some cut needs specific angle to detect, and the most easily produces missing inspection;
2, network interface belongs to small size, fine features, and it is large number of that workman easily produces network interface in fatigue, and a large-sized switch, easy missing inspection and flase drop;
3, the detection of the defect such as screw, bar code, text printout also has above-mentioned problem.
In sum, it is fine not to there is detection in existing switch detection mode, the problem of inefficiency.
Utility model content
This utility model embodiment technical problem to be solved is, it is provided that a kind of lifting accuracy of detection and efficiency, and reduces switch appearance detecting device and the system of human cost.
In order to solve above-mentioned technical problem, this utility model embodiment proposes a kind of switch appearance detecting device, described switch appearance detecting device includes the first workbench, the first connecting gear, the picture shooting assembly be located on the first workbench and lift and drive switch lifting, rotate to carry out the lifting rotation platform taken pictures, also include image processing system and controller;Wherein, picture shooting assembly, lifting rotation platform and image processing system are electrically connected to controller.
Further, picture shooting assembly includes mobile platform and the motor being located on mobile platform, camera and light source matching used with camera, and motor drives camera and light source to move to predetermined camera site under control of the controller.
Further, one or more during mobile platform is XY mobile platform, X mobile platform and Y mobile platform.
Further, picture shooting assembly at least includes 3,1 top being arranged at workbench, 2 both sides being symmetrically disposed on workbench.
Further, the first connecting gear includes two parallel conveyer belts, the length that the distance between two conveyer belts is corresponding less than switch.
Further, lifting rotation platform is located in the space between described two conveyer belts, and top is provided with vacuum cup.
Further, space between described two conveyer belts is provided with positioning component corresponding to the first workbench port of export position, positioning component includes the regulation pedestal being located on the first workbench, the cylinder being located on regulation pedestal and is fixedly arranged on the catch on cylinder output shaft, wherein, cylinder is electrically connected to controller.
Correspondingly, this utility model embodiment additionally provides a kind of switch outward appearance detecting system, and described switch outward appearance detecting system includes switch appearance detecting device as above, also includes the input equipment being located at switch appearance detecting device porch.
Further, input equipment includes the second workbench, and the second connecting gear, sensor and the detent mechanism being located on the second workbench, wherein sensor and detent mechanism are electrically connected to controller.
Further, described switch outward appearance detecting system also includes the outut device being located at switch appearance detecting device exit, and outut device includes the 3rd workbench, and is located at the 3rd connecting gear on the 3rd workbench.
A kind of switch appearance detecting device of this utility model embodiment and system, by arranging picture shooting assembly and lifting and drive switch to lift, rotate to carry out the lifting rotation platform taken pictures, be greatly improved accuracy of detection and efficiency, and save human cost.
Accompanying drawing explanation
Fig. 1 is the switch outward appearance detecting system structural representation of this utility model embodiment.
Fig. 2 is the switch outward appearance detecting system structural representation that this utility model embodiment is disassembled under state.
Fig. 3 is the switch appearance delection device structural representation of this utility model embodiment.
Fig. 4 is the lifting rotation platform structure schematic diagram of this utility model embodiment.
Drawing reference numeral explanation
First workbench 10
First connecting gear 20
Conveyer belt 21
Picture shooting assembly 30
Lifting rotation platform 40
Vacuum cup 41
Housing 50
Positioning component 60
Regulation pedestal 61
Cylinder 62
Catch 63
Input equipment 70
Second workbench 71
Second connecting gear 72
Detent mechanism 73
Outut device 80
3rd workbench 81
3rd connecting gear 82.
Detailed description of the invention
It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other, and are described in further detail this utility model with specific embodiment below in conjunction with the accompanying drawings.
If directional instruction in this utility model embodiment (such as up, down, left, right, before and after ...) is only used for explanation relative position relation under a certain particular pose (as shown in drawings) between each parts, motion conditions etc., if this particular pose changes, then directionality instruction changes the most therewith.
If it addition, the description relating to " first ", " second " etc. in this utility model is only used for describing purpose, and it is not intended that indicate or imply its relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include at least one this feature.
Refer to Fig. 1~Fig. 3, the detection product that the switch appearance detecting device of this utility model embodiment is corresponding includes but not merely switch, it is also possible to be other products such as router, Set Top Box.
The switch appearance detecting device of this utility model embodiment includes first workbench the 10, first connecting gear 20, picture shooting assembly 30 and lifting rotation platform 40, also includes image processing system and controller (not shown).
Wherein, the first connecting gear 20, picture shooting assembly 30 and lifting rotation platform 40 are located on the first workbench 10, and lifting rotation platform 40 is used for lifting and driving switch lifting, rotate to take pictures.Picture shooting assembly 30, lifting rotation platform 40 and image processing system are electrically connected to controller.Preferably, on the first workbench 10, also it is covered with housing 50, so that picture shooting assembly 30, lifting rotation platform 40 to be protected, forms a detection space closed.
Picture shooting assembly 30 includes mobile platform and the motor being located on mobile platform, camera and light source matching used with camera, and motor drives camera and light source to move to predetermined camera site under control of the controller.Preferably, picture shooting assembly 30 at least includes 3,1 top being arranged at workbench, corresponding camera is equipped with coaxial sphere shape light, with defects such as the effectively shooting cut of product upper surface, labels, 2 both sides being symmetrically disposed on workbench, two corresponding cameras are each equipped with two strip sources, to meet the shooting of side cut, label, network interface etc..
Described mobile platform is one or more in XY mobile platform, X mobile platform and Y mobile platform, and described mobile platform achieves camera and light source displacement accurate, reliable.
First connecting gear 20 includes two parallel conveyer belts 21, the length that the distance between two conveyer belts 21 is corresponding less than switch, to realize the carrying to switch and transmission.
Lifting rotation platform 40 is located in the space between described two conveyer belts 21, and top is provided with vacuum cup 41.
Space between described two conveyer belts 21 is provided with positioning component 60 corresponding to the first workbench 10 port of export position, positioning component 60 includes the regulation pedestal 61 being located on the first workbench 10, the cylinder 62 being located on regulation pedestal 61 and the catch 63 being fixedly arranged on cylinder output shaft, wherein, cylinder 62 is electrically connected to controller.
This utility model embodiment provides a kind of switch outward appearance detecting system, and described switch outward appearance detecting system includes switch appearance detecting device as above, also includes the input equipment 70 being located at switch appearance detecting device porch.
Input equipment 70 includes the second workbench 71, and the second connecting gear 72, sensor and the detent mechanism 73 being located on the second workbench 71, wherein sensor and detent mechanism 73 are electrically connected to controller.
Described switch outward appearance detecting system also includes the outut device 80 being located at switch appearance detecting device exit, and outut device 80 includes the 3rd workbench 81, and is located at the 3rd connecting gear 82 on the 3rd workbench 81.
The work process of this utility model embodiment is: switch is put in the second connecting gear 72 of input equipment 70, after the sensor (preferably laser beam detecting sensor) that entrance goes out senses product, controller controls detent mechanism 73 action and positions, to ensure that product is in the precalculated position (center of preferably corresponding conveyer belt 21) of the second transfer structure, the attitude that every product is entered is consistent (i.e. ensureing that shooting angle is consistent), prepares for entering described detection equipment.
Switch enters described detection equipment by the first connecting gear 20, arrive first at and be resisted against catch 63, then lifting rotation platform 40 lifts switch under the control of the controller, and vacuum cup 41 work simultaneously sucks switch bottom surface, to ensure that switch will not be shifted over when detection;Then according to predetermined camera shooting coordinate, motor acts on to be located at the shooting point that mobile platform above workbench moves to correspondence corresponding camera and light source and shoots, when needing to shoot two sides, control lifting rotation platform 40 to rotate, two that control to arrange in the first workbench 10 both sides shoot the most again, after completing all to shoot work, lifting rotation platform 40 first rotates playback, it is then shut off vacuum, reduce height again, so that switch returns on streamline, finally restart the first connecting gear 20, switch is sent described detection equipment, outut device 80 is received by the 3rd connecting gear 82 and switch is transported to precalculated position.
To sum up, the precision that this utility model embodiment solves in manual detection switch open defect operation is low, and the problems such as efficiency is low, complex procedures at least have the advantage that
The most innovatively use 3 segmentation automatic assembly line designs, it is divided into input equipment 70, described detection equipment and outut device 80, very easily equipment can be added in the production line of production scene, at least three industrial camera, and each it is equipped with independent Specialty Design light source, and brightness can be adjusted according to reference object, ensure to meet the switch that detection is common, the product size scope supported is wide, when changing various sizes of product, it is only necessary to adjust the parameter of detent mechanism 73.
2. use high-precision Serve Motor Control technology, ensureing that camera shoots in identical position every time automatically, it is ensured that shooting precision and quality, movement velocity is fast and precision is high, the photo-consistency that every time shooting is effectively ensured is high, it is to avoid the detection error that site error is brought.
3. can realize multiple efficient detection, as character defects detection, surface scratch detection, bar code read and detection, network interface detection etc..
4. lifting rotation platform 40 distinctive vacuum cup 41 rotational structure, can rotate switch the most accurately, and running accuracy is high, it is ensured that the camera of both sides meets 4 faces of shooting side.
Embodiment the most of the present utility model, for the ordinary skill in the art, being appreciated that in the case of without departing from principle of the present utility model and spirit and these embodiments can carry out multiple change, revise, replace and modification, scope of the present utility model is limited by claims and equivalency range thereof.

Claims (10)

1. a switch appearance detecting device, it is characterized in that, described switch appearance detecting device includes the first workbench, the first connecting gear, the picture shooting assembly be located on the first workbench and lift and drive switch lifting, rotate to carry out the lifting rotation platform taken pictures, also include image processing system and controller;Wherein, picture shooting assembly, lifting rotation platform and image processing system are electrically connected to controller.
2. switch appearance detecting device as claimed in claim 1, it is characterized in that, picture shooting assembly includes mobile platform and the motor being located on mobile platform, camera and light source matching used with camera, and motor drives camera and light source to move to predetermined camera site under control of the controller.
3. switch appearance detecting device as claimed in claim 2, it is characterised in that mobile platform is one or more in XY mobile platform, X mobile platform and Y mobile platform.
4. switch appearance detecting device as claimed in claim 1, it is characterised in that picture shooting assembly at least includes 3,1 top being arranged at the first workbench, 2 both sides being symmetrically disposed on the first workbench.
5. switch appearance detecting device as claimed in claim 1, it is characterised in that the first connecting gear includes two parallel conveyer belts, the length that the distance between two conveyer belts is corresponding less than switch.
6. switch appearance detecting device as claimed in claim 5, it is characterised in that lifting rotation platform is located in the space between described two conveyer belts, and top is provided with vacuum cup.
7. switch appearance detecting device as claimed in claim 5, it is characterized in that, space between described two conveyer belts is provided with positioning component corresponding to the first workbench port of export position, positioning component includes the regulation pedestal being located on the first workbench, the cylinder being located on regulation pedestal and is fixedly arranged on the catch on cylinder output shaft, wherein, cylinder is electrically connected to controller.
8. a switch outward appearance detecting system, it is characterised in that described switch outward appearance detecting system includes the switch appearance detecting device as according to any one of claim 1 to 7, also includes the input equipment being located at switch appearance detecting device porch.
9. switch outward appearance detecting system as claimed in claim 8, it is characterised in that input equipment includes the second workbench, and the second connecting gear, sensor and the detent mechanism being located on the second workbench, wherein sensor and detent mechanism are electrically connected to controller.
10. switch outward appearance detecting system as claimed in claim 8, it is characterized in that, described switch outward appearance detecting system also includes the outut device being located at switch appearance detecting device exit, and outut device includes the 3rd workbench, and is located at the 3rd connecting gear on the 3rd workbench.
CN201620206329.8U 2016-03-17 2016-03-17 Switch outward appearance check out test set and system CN205650478U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620206329.8U CN205650478U (en) 2016-03-17 2016-03-17 Switch outward appearance check out test set and system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620206329.8U CN205650478U (en) 2016-03-17 2016-03-17 Switch outward appearance check out test set and system

Publications (1)

Publication Number Publication Date
CN205650478U true CN205650478U (en) 2016-10-19

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107225102A (en) * 2017-06-16 2017-10-03 江苏理工学院 A kind of notebook inner fin surface accuracy and glue amount detecting device and method
CN107961991A (en) * 2017-11-16 2018-04-27 铭板精密科技(中山)有限公司 A kind of checking image device suitable for phone shell
CN108081057A (en) * 2017-12-14 2018-05-29 陈俞英 A kind of sheet material chamfered edge sanding apparatus
CN108144872A (en) * 2017-12-25 2018-06-12 东莞辰达电器有限公司 A kind of PCBA automatic shape inspection systems using CCD vision techniques
CN108896575A (en) * 2018-05-08 2018-11-27 苏州建益森电子科技有限公司 A kind of electronic device appearance detection system and detection method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107225102A (en) * 2017-06-16 2017-10-03 江苏理工学院 A kind of notebook inner fin surface accuracy and glue amount detecting device and method
CN107225102B (en) * 2017-06-16 2019-05-07 江苏理工学院 A kind of notebook inner fin surface accuracy and glue amount detection device and method
CN107961991A (en) * 2017-11-16 2018-04-27 铭板精密科技(中山)有限公司 A kind of checking image device suitable for phone shell
CN107961991B (en) * 2017-11-16 2020-02-07 铭板精密科技(中山)有限公司 Image inspection device suitable for telephone shell
CN108081057A (en) * 2017-12-14 2018-05-29 陈俞英 A kind of sheet material chamfered edge sanding apparatus
CN108081057B (en) * 2017-12-14 2019-10-29 江苏金洋机械有限公司 A kind of sheet material chamfered edge grinding device
CN108144872A (en) * 2017-12-25 2018-06-12 东莞辰达电器有限公司 A kind of PCBA automatic shape inspection systems using CCD vision techniques
CN108896575A (en) * 2018-05-08 2018-11-27 苏州建益森电子科技有限公司 A kind of electronic device appearance detection system and detection method

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