CN206200688U - A kind of New Abrasive Belt sharpening machine for steel tube surface - Google Patents

A kind of New Abrasive Belt sharpening machine for steel tube surface Download PDF

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Publication number
CN206200688U
CN206200688U CN201621243983.2U CN201621243983U CN206200688U CN 206200688 U CN206200688 U CN 206200688U CN 201621243983 U CN201621243983 U CN 201621243983U CN 206200688 U CN206200688 U CN 206200688U
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China
Prior art keywords
abrasive belt
frame
steel pipe
driving wheel
pin shaft
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Expired - Fee Related
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CN201621243983.2U
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Chinese (zh)
Inventor
李大龙
古风艺
李艳亭
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Yanshan University
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Yanshan University
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Abstract

本实用新型公开了一种用于钢管表面的新型砂带修磨机,该装置主要包括手柄、机架、从动轮、砂带、主动轮、电机、定位螺栓、拉力弹簧、销轴、连接板,主动轮和从动轮通过销轴安装在机架上,砂带均匀地作用在主动轮和从动轮上,连接板通过销轴与机架连接,拉力弹簧固定在销轴上,两端分别卡住两个定位螺栓,手柄通过定位螺栓紧固在机架上,电机接通电源后,带动主动轮转动,驱使砂带以一定速度运动,通过机架上方安装的手柄来支撑整个装置,调节连接机架和连接板之间的拉力弹簧,实现砂带和钢管之间的张紧,从而保证砂带对钢管表面进行有效地磨削,此装置加工效率高,砂带更换方便,易于操作,实用性强,适宜推广。

The utility model discloses a novel abrasive belt grinding machine for the surface of steel pipes. The device mainly includes a handle, a frame, a driven wheel, an abrasive belt, a driving wheel, a motor, a positioning bolt, a tension spring, a pin shaft, and a connecting plate. , the driving wheel and the driven wheel are installed on the frame through the pin shaft, the abrasive belt acts on the driving wheel and the driven wheel evenly, the connecting plate is connected with the frame through the pin shaft, the tension spring is fixed on the pin shaft, and the two ends are respectively clamped Hold two positioning bolts, and the handle is fastened on the frame through the positioning bolts. After the motor is powered on, it drives the driving wheel to rotate and drives the abrasive belt to move at a certain speed. The whole device is supported by the handle installed on the top of the frame to adjust the connection. The tension spring between the frame and the connecting plate realizes the tension between the abrasive belt and the steel pipe, thus ensuring the effective grinding of the steel pipe surface by the abrasive belt. This device has high processing efficiency, convenient replacement of the abrasive belt, easy operation, and practicality. Strong, suitable for promotion.

Description

一种用于钢管表面的新型砂带修磨机A new abrasive belt grinding machine for steel pipe surface

技术领域technical field

本实用新型涉及一种钢管加工设备,尤其是用于钢管表面的砂带修磨机。The utility model relates to a steel pipe processing equipment, in particular to an abrasive belt grinding machine for the steel pipe surface.

背景技术Background technique

近年来,在钢管行业产品结构调整过程中,对大直径钢管产品的质量提出了更高的要求,而且在产品竞争中,产品表面质量所占的比重越来越大,尤其是在一些重点项目或流体输送要求较高的场合,钢管外表面的质量直接影响产品的竞争能力。一般钢管厂生产出来的钢管外表面常有结疤、褶皱、螺纹线等缺陷,目前,使用砂轮机只能对钢管的两端修磨,中间部分的修磨不便进行,即使通过砂轮对钢管外表面修磨,外表面仍会有麻点、划伤、局部结疤等缺陷不能完全去除的现象,并且砂轮的修磨效率不高。因此,很难通过砂轮磨削加工来提高钢管外表面的质量。In recent years, in the process of product structure adjustment in the steel pipe industry, higher requirements have been put forward for the quality of large-diameter steel pipe products, and in product competition, the proportion of product surface quality is increasing, especially in some key projects Or where the requirements for fluid transportation are high, the quality of the outer surface of the steel pipe directly affects the competitiveness of the product. Generally, the outer surface of the steel pipe produced by the steel pipe factory often has defects such as scars, wrinkles, and thread lines. Surface grinding, there will still be pitting, scratches, local scars and other defects on the outer surface that cannot be completely removed, and the grinding efficiency of the grinding wheel is not high. Therefore, it is difficult to improve the quality of the outer surface of the steel pipe through grinding wheel grinding.

发明内容Contents of the invention

针对以上问题,本实用新型设计一种用于钢管表面的新型砂带修磨机,在对钢管表面进行修磨时可以与管体轮廓形成平滑过度的曲面。In view of the above problems, the utility model designs a new abrasive belt grinding machine for steel pipe surface, which can form a smooth and excessive curved surface with the pipe body contour when grinding the steel pipe surface.

本实用新型主要包括主要包括手柄、机架、从动轮、砂带、主动轮、电机、定位螺栓、拉力弹簧、销轴、连接板,主动轮和从动轮通过销轴安装在机架上,砂带均匀地作用在主动轮和从动轮上,连接板通过销轴与机架连接,拉力弹簧固定在销轴上,两端分别卡住两个定位螺栓,手柄通过定位螺栓紧固在机架上,电机接通电源后,带动主动轮转动,驱使砂带以一定速度运动,通过机架上方安装的手柄来支撑整个装置,调节连接机架和连接板之间的拉力弹簧,实现砂带和钢管之间的张紧,从而保证砂带对钢管表面进行有效地磨削。The utility model mainly includes a handle, a frame, a driven wheel, an abrasive belt, a driving wheel, a motor, a positioning bolt, a tension spring, a pin shaft, and a connecting plate. The driving wheel and the driven wheel are installed on the frame through the pin shaft. The belt evenly acts on the driving wheel and the driven wheel, the connecting plate is connected with the frame through the pin shaft, the tension spring is fixed on the pin shaft, two positioning bolts are clamped at both ends, and the handle is fastened to the frame through the positioning bolts After the motor is powered on, it drives the driving wheel to rotate, driving the abrasive belt to move at a certain speed, and supports the whole device through the handle installed above the frame, and adjusts the tension spring between the connecting frame and the connecting plate to realize the abrasive belt and the steel pipe. The tension between them ensures that the abrasive belt can effectively grind the surface of the steel pipe.

本实用新型装置包括如下技术方案:砂带对钢管表面进行修磨时可以与管体轮廓形成平滑过度的曲面,由于砂带磨削是柔性接触,所以能够保证钢管表面残余应力较小,表面粗糙度均匀且较小;主动轮和从动轮设计“工”字形状,可以根据砂带的宽度和位置,手动地将砂带定位在主动轮和从动轮上面,保证砂带不偏离运动轨迹;为了使砂带与不同直径钢管更好的相互作用,可以通过调节连接机架和连接板之间的拉力弹簧,实现砂带和钢管之间的张紧,既能保证加工钢管表面的粗糙度,还能提高砂带的切削能力。The device of the utility model includes the following technical scheme: when the abrasive belt grinds the surface of the steel pipe, it can form a smooth and excessive curved surface with the contour of the pipe body. Since the abrasive belt grinding is a flexible contact, it can ensure that the residual stress on the steel pipe surface is small and the surface is rough. The degree is uniform and small; the driving wheel and the driven wheel are designed in the shape of "I", and the abrasive belt can be manually positioned on the driving wheel and the driven wheel according to the width and position of the abrasive belt to ensure that the abrasive belt does not deviate from the movement track; To make the abrasive belt interact better with steel pipes of different diameters, the tension between the abrasive belt and the steel pipe can be realized by adjusting the tension spring between the connecting frame and the connecting plate, which can not only ensure the surface roughness of the processed steel pipe, but also Can improve the cutting ability of the abrasive belt.

本实用新型比现有的装置带来的优点和积极效果:Advantages and positive effects brought by the utility model compared with existing devices:

1、该装置的加工效率比现有砂轮磨削的加工效率高很多,磨削过程散发热量低,并且由于砂带柔性好、磨削速度稳定,使得此装置的抗振动性能非常好。1. The processing efficiency of the device is much higher than that of the existing grinding wheel grinding, and the heat dissipation in the grinding process is low, and because the abrasive belt is flexible and the grinding speed is stable, the anti-vibration performance of the device is very good.

2、该装置加工钢管表面粗糙度低,精度好且砂带更换简单,能减少加工时间,节约成本。2. The surface roughness of the steel pipe processed by this device is low, the precision is good, and the replacement of the abrasive belt is simple, which can reduce the processing time and save the cost.

3、该装置结构简单,易于操作,实用性强。3. The device has a simple structure, is easy to operate, and has strong practicability.

附图说明Description of drawings

下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用装置一个优选实施例的工作视图;Fig. 1 is a working view of a preferred embodiment of the utility device;

图2是本实用装置一个优选实施例的主视图;Fig. 2 is the front view of a preferred embodiment of the utility device;

图3是本实用装置一个优选实施例的主动轮主视图。Fig. 3 is a front view of the driving wheel of a preferred embodiment of the utility device.

图中1、手柄;2、钢管;3、从动轮;4、砂带;5、螺母;6、主动轮;7、电机;8、机架;9、定位螺栓;10、拉力弹簧;11、连接板;12、销轴。Among the figure 1, handle; 2, steel pipe; 3, driven wheel; 4, abrasive belt; 5, nut; 6, driving wheel; 7, motor; 8, frame; 9, positioning bolt; 10, tension spring; 11, Connecting plate; 12, bearing pin.

具体实施方式detailed description

在图1-图2中,主动轮(6)和从动轮(3)通过销轴(12)安装在机架(8)上,砂带(4)均匀地作用在主动轮(6)和从动轮(3)上,连接板(11)通过销轴(12)与机架(8)连接,拉力弹簧(10)固定在销轴(12)上,两端分别卡住两个定位螺栓(9),手柄(1)通过定位螺栓(9)紧固在机架(8)上,电机(7)接通电源后,带动主动轮(6)转动,驱使砂带(4)以一定速度运动,通过机架(8)上方安装的手柄(1)来支撑整个装置,调节连接机架(8)和连接板(11)之间的拉力弹簧(10),实现砂带(4)和钢管(2)之间的张紧,从而保证砂带(4)对钢管(2)表面进行有效地磨削。In Fig. 1-Fig. 2, the driving wheel (6) and the driven wheel (3) are installed on the frame (8) through the pin shaft (12), and the abrasive belt (4) acts on the driving wheel (6) and the driven wheel (3) evenly. On the moving wheel (3), the connecting plate (11) is connected with the frame (8) through the pin shaft (12), the tension spring (10) is fixed on the pin shaft (12), and two positioning bolts (9 ), the handle (1) is fastened on the frame (8) through the positioning bolt (9), after the motor (7) is powered on, it drives the driving wheel (6) to rotate, driving the abrasive belt (4) to move at a certain speed, The whole device is supported by the handle (1) installed above the frame (8), and the tension spring (10) between the connecting frame (8) and the connecting plate (11) is adjusted to realize the abrasive belt (4) and the steel pipe (2) ), thereby ensuring that the abrasive belt (4) effectively grinds the surface of the steel pipe (2).

在图1-图2实施中,砂带(4)对钢管(2)表面进行修磨时可以与管体轮廓形成平滑过度的曲面,将主动轮(6)和从动轮(3)设计“工”字形状,可以根据砂带(4)的宽度和位置将其定位在主动轮(6)和从动轮(3)上面,保证砂带(4)不偏离运动轨迹,可以通过调节连接机架(8)和连接板(11)之间的拉力弹簧(10),实现砂带(4)和钢管(2)之间的张紧,既能保证加工钢管(2)表面的粗糙度,还能提高砂带(4)的切削能力。In the implementation of Fig. 1-Fig. 2, when the abrasive belt (4) grinds the surface of the steel pipe (2), it can form a smooth and excessive curved surface with the contour of the pipe body, and the driving wheel (6) and the driven wheel (3) are designed as "work "" shape, it can be positioned on the driving wheel (6) and driven wheel (3) according to the width and position of the abrasive belt (4), so as to ensure that the abrasive belt (4) does not deviate from the movement track, and can be adjusted by connecting the frame ( 8) and the tension spring (10) between the connecting plate (11) realizes the tension between the abrasive belt (4) and the steel pipe (2), which can not only ensure the surface roughness of the processed steel pipe (2), but also improve the The cutting capacity of the abrasive belt (4).

Claims (4)

1.一种用于钢管表面的新型砂带修磨机,主要包括手柄、机架、从动轮、砂带、主动轮、电机、定位螺栓、拉力弹簧、销轴、连接板,其特征在于:所述主动轮和所述从动轮通过所述销轴安装在所述机架上,所述砂带均匀地作用在所述主动轮和所述从动轮上,所述机架上方安装所述手柄,所述连接板通过所述销轴与所述机架连接,所述拉力弹簧固定在所述销轴上,两端分别卡住两个所述定位螺栓。1. A novel abrasive belt grinding machine for the steel pipe surface, mainly comprising a handle, a frame, a driven wheel, an abrasive belt, a driving wheel, a motor, a positioning bolt, a tension spring, a bearing pin, and a connecting plate, and is characterized in that: The driving wheel and the driven wheel are installed on the frame through the pin shaft, the abrasive belt acts on the driving wheel and the driven wheel evenly, and the handle is installed above the frame , the connecting plate is connected to the frame through the pin shaft, the tension spring is fixed on the pin shaft, and two positioning bolts are clamped at both ends. 2.根据权利要求1所述的一种用于钢管表面的新型砂带修磨机,其特征是:所述手柄通过定位螺栓与所述机架连接。2. A new abrasive belt grinder for steel pipe surface according to claim 1, characterized in that: the handle is connected to the frame through positioning bolts. 3.根据权利要求1所述的一种用于钢管表面的新型砂带修磨机,其特征是:通过调节所述电机输出轴的转速,驱动所述主动轮以一定速度转动。3. A new abrasive belt grinder for steel pipe surface according to claim 1, characterized in that: by adjusting the rotation speed of the output shaft of the motor, the driving wheel is driven to rotate at a certain speed. 4.根据权利要求1所述的一种用于钢管表面的新型砂带修磨机,其特征是:所述电机通过导线与外接电源连接。4. A new abrasive belt grinder for steel pipe surface according to claim 1, characterized in that: the motor is connected to an external power supply through wires.
CN201621243983.2U 2016-11-16 2016-11-16 A kind of New Abrasive Belt sharpening machine for steel tube surface Expired - Fee Related CN206200688U (en)

Priority Applications (1)

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CN201621243983.2U CN206200688U (en) 2016-11-16 2016-11-16 A kind of New Abrasive Belt sharpening machine for steel tube surface

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Application Number Priority Date Filing Date Title
CN201621243983.2U CN206200688U (en) 2016-11-16 2016-11-16 A kind of New Abrasive Belt sharpening machine for steel tube surface

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773632A (en) * 2019-04-01 2019-05-21 无锡锡钻地质装备有限公司 A kind of geological prospecting drilling rod process equipment
CN110834250A (en) * 2019-11-21 2020-02-25 重庆大学 Deformation-free abrasive belt grinding head for surface machining of thin-wall part
CN110948343A (en) * 2019-12-27 2020-04-03 巢湖市金辉自控设备有限公司 Local automatic grinding device of tubular product
CN115319610A (en) * 2022-10-13 2022-11-11 江苏三州机械科技有限公司 Scrapped cold roll remanufacturing and recycling device and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109773632A (en) * 2019-04-01 2019-05-21 无锡锡钻地质装备有限公司 A kind of geological prospecting drilling rod process equipment
CN109773632B (en) * 2019-04-01 2024-04-30 无锡锡钻地质装备有限公司 Geological exploration drilling rod processing equipment
CN110834250A (en) * 2019-11-21 2020-02-25 重庆大学 Deformation-free abrasive belt grinding head for surface machining of thin-wall part
CN110948343A (en) * 2019-12-27 2020-04-03 巢湖市金辉自控设备有限公司 Local automatic grinding device of tubular product
CN115319610A (en) * 2022-10-13 2022-11-11 江苏三州机械科技有限公司 Scrapped cold roll remanufacturing and recycling device and using method thereof

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