CN102001032B - Wire rod husking sander - Google Patents
Wire rod husking sander Download PDFInfo
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- CN102001032B CN102001032B CN 201010512213 CN201010512213A CN102001032B CN 102001032 B CN102001032 B CN 102001032B CN 201010512213 CN201010512213 CN 201010512213 CN 201010512213 A CN201010512213 A CN 201010512213A CN 102001032 B CN102001032 B CN 102001032B
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- belt wheel
- frame
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- main turntable
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Abstract
The invention relates to a wire rod husking sander, comprising a main shaft fixed on a frame, wherein a through hole is arranged in the axis direction of the main shaft; a main turntable and a driving gear are rotatably arranged on the main shaft; a plurality of driving rotation shafts are rotatably arranged on the main turntable and each driving rotation shaft is provided with a driven belt pulley mounting shaft; drive gears and driving belt pulleys are fixedly arranged on the driving rotation shafts, and the drive gears are meshed with the driving gear; driven belt pulleys are rotatably arranged on the driven belt pulley mounting shafts; the driving belt pulleys and the driven belt pulleys are provided with grinding abrasive belts, and equipped with tension pulleys with tension shafts; the distances from the driving belt pulleys, the driven belt pulleys and the tension pulleys to the main turntable are the same; and the difference between the distances from any two driving belt pulleys to the main turntable is longer than the width of the grinding abrasive belts. By using the wire rod husking sander of the invention, the mill scale and the corrosion on the surface of a processed wire rod are removed, the defects on the surface of the wire rod are removed, the surface finish of the wire rod is increased, and the mechanical and physical performance of the wire rod is improved.
Description
Technical field
The present invention relates to a kind of surface-treated machine that coils first metalloid material, especially a kind of to coiling unit's sander of peeling off.
Background technology
Because metal material all can form oxide skin on the surface in process of production, in subsequent technique, need handle its surface, with the surface cleanness of raising workpiece, and can effectively eliminate internal stress, increase the intensity and other mechanical performances of workpiece.At present, the pickling mode is generally adopted in the surface treatment of coiling first metalloid material, the heterogeneity of the oxide skin cleaning of metal material, not thorough has certain corrosion to material itself simultaneously, influences intensity, and treatment effect is relatively poor.The remaining residue acid solution of pickling is difficult to utilize again, forms secondary pollution, and the residue acid solution is dealt with improperly and can the generation serious environmental be polluted.Also have report to adopt its oxide skin of impeller blasting to coiling first metalloid material, but no matter be single traction ball blast after whole volume ball blast or the uncoiling in actual use, all exist energy consumption high, fault rate is high, and production efficiency is low, the excessive serious problems such as serious of steel sand.
High like this use cost can't make impeller blasting in the surface treatment of the first metalloid material of dish, use on a large scale.More than two kinds of methods all can't realize to coil first metalloid material both scale removal the effect that improves its surface smoothness is arranged.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of oxide skin of metal material surface that can either removal dish metaclass is provided, the dish unit that can improve its surface smoothness again sander of peeling off.
According to technical scheme provided by the invention, the said dish unit sander of peeling off is included in main shaft fixing on the frame; The axis direction of main shaft offers through hole; On main shaft, be rotatablely equipped with main turntable and driving gear, on main turntable, be rotatablely equipped with some active rotating shafts, every active rotating shaft all is equipped with passive belt wheel installation shaft; On active rotating shaft, be installed with driven wheel and driving pulley, driven wheel and driving gear engagement; On passive belt wheel installation shaft, be rotatablely equipped with passive belt wheel; Driving pulley and passive belt wheel are provided with and grind the abrasive band; Every cover driving pulley, passive belt wheel all are equipped with expansion tightening wheel; Described expansion tightening wheel has tension shaft, and every cover driving pulley, passive belt wheel are identical with the distance that tensioner takes turns to main turntable, and any two cover driving pulleys are to the difference of the distance of the main turntable width greater than the grinding abrasive band.
On every suit active rotating shaft, all be installed with installing plate; Major axis is installed on installing plate; The stage casing of an adjustable plate is rotatably installed in major axis; On the head end of adjustable plate, be rotatablely equipped with described tension shaft, another set of driving pulley and the employed expansion tightening wheel of passive belt wheel are installed on tension shaft; On the tail end of adjustable plate, be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate and the installing plate changes, and then the expanding force in the grinding abrasive band of installing on another set of driving pulley and the passive belt wheel is changed.
Be welded with adjusting nut on the tail end of described adjustable plate, be bolted with adjusting screw(rod) in the adjusting nut, an end of adjusting screw(rod) is against on the described installing plate, is combined to form described tensioner governor motion by adjusting nut and adjusting screw(rod).
On the frame of main shaft one end, be provided with stress and cut down coalignment, described stress is cut down coalignment and is included in and rotates lower floor's runner of installing on the frame, also comprises the upper strata runner, and lower floor's runner and upper strata runner are and shift to install; Described upper strata runner is rotatably installed on the alignment adjustable plate; The sliding plug of alignment adjustable plate is in the corresponding chute of frame; On the alignment adjustable plate, be provided with the alignment adjusting screw(rod); The two ends of said alignment adjusting screw(rod) are plugged on the frame, are bolted with straight adjusting nut at the both ends of alignment adjusting screw(rod).
Described main turntable is contained on the main shaft through the bottom bracket axle turning set; Described driving gear is connected on the bottom bracket axle through the synchronous pulley turning set.
On main turntable, also be rotatablely equipped with the Tensioner frame installation shaft; On the Tensioner frame installation shaft, be installed with Tensioner frame; On Tensioner frame, be installed with described passive belt wheel installation shaft; On Tensioner frame, be hinged with attachment strap, on attachment strap, be hinged with joint, be bolted with push-pull screw on the joint; On main turntable, be installed with holder, an end of push-pull screw is screwed onto in the holder.
Its compact conformation of the present invention, easy to install, machining accuracy and automaticity are high; The environmental pollution that can not cause; Through the wire rod after the first sander processing of peeling off of dish, oxide skin, the corrosion of not only removing wire surface, the defective of removal wire surface; But also improved the surface smoothness of wire rod, improve the machinery and the physical property of wire rod.Field of surface treatment at the first metalloid material of dish is good process and the equipment that substitutes pickling and Shot Blasting.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A cutaway view of Fig. 1.
Fig. 4 is the B-B cutaway view of Fig. 1.
Fig. 5 is the C-C cutaway view of Fig. 1.
Fig. 6 is that the K of Fig. 1 is to view.
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: this dish unit sander of peeling off; Be included in main shaft 1 fixing on the frame, the axis direction of main shaft 1 offers through hole, on main shaft 1, is rotatablely equipped with main turntable 2 and driving gear 3; On main turntable 2, be rotatablely equipped with some active rotating shafts 4; Every active rotating shaft 4 all is equipped with passive belt wheel installation shaft 5, on active rotating shaft 4, is installed with driven wheel 6 and driving pulley 7, driven wheel 6 and driving gear 3 engagements; On passive belt wheel installation shaft 5, be rotatablely equipped with passive belt wheel 8; Driving pulley 7 is provided with passive belt wheel 8 and grinds abrasive band 9; Every cover driving pulley 7, passive belt wheel 8 all are equipped with expansion tightening wheel 10; Described expansion tightening wheel 10 has tension shaft 11, and every cover driving pulley 7, passive belt wheel 8 are identical to the distance of main turntable 2 with expansion tightening wheel 10, any two cover driving pulleys 7 to the difference of the distance of main turntable 2 greater than the width that grinds abrasive band 9.
On every suit active rotating shaft 4, all be installed with installing plate 12; Major axis 13 is installed on installing plate 12; The stage casing of an adjustable plate 14 is rotatably installed in major axis 13; On the head end of adjustable plate 14, be rotatablely equipped with described tension shaft 11, another set of driving pulley 7 and passive belt wheel 8 employed expansion tightening wheels 10 are installed on tension shaft 11; On the tail end of adjustable plate 14, be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate 14 and the installing plate 12 changes, and then the expanding force in the grinding abrasive band 9 of installing on another set of driving pulley 7 and the passive belt wheel 8 is changed.
Be welded with adjusting nut 15 on the tail end of described adjustable plate 14, be bolted with adjusting screw(rod) 16 in the adjusting nut 15, an end of adjusting screw(rod) 16 is against on the described installing plate 12, is combined to form described tensioner governor motion by adjusting nut 15 and adjusting screw(rod) 16.
On the frame of main shaft 1 one ends, be provided with stress and cut down coalignment, described stress is cut down coalignment and is included in and rotates lower floor's runner 17 of installing on the frame, also comprises upper strata runner 18, and lower floor's runner 17 is with upper strata runner 18 and shifts to install; Described upper strata runner 18 is rotatably installed on the alignment adjustable plate 19; 19 sliding plugs of alignment adjustable plate are in the corresponding chute of frame; On alignment adjustable plate 19, be provided with alignment adjusting screw(rod) 20; The two ends of said alignment adjusting screw(rod) 20 are plugged on the frame, are bolted with straight adjusting nut 21 at the both ends of alignment adjusting screw(rod) 20.
Described main turntable 2 is contained on the main shaft 1 through bottom bracket axle 22 turning sets; Described driving gear 3 is connected on the bottom bracket axle 22 through synchronous pulley 23 turning sets.
On main turntable 2, also be rotatablely equipped with Tensioner frame installation shaft 24; On Tensioner frame installation shaft 24, be installed with Tensioner frame 25; On Tensioner frame 25, be installed with described passive belt wheel installation shaft 5; On Tensioner frame 25, be hinged with attachment strap 26, on attachment strap 26, be hinged with joint 27, be bolted with push-pull screw 28 on the joint 27; On main turntable 2, be installed with holder 29, an end of push-pull screw 28 is screwed onto in the holder 29.
As shown in the figure, the present invention is provided with two cover active rotating shafts 4 and Tensioner frame installation shaft 24 on a main turntable 2.
During work; Penetrate the reinforcing bar after the alignment in the main shaft 1; Start main turntable drive motors 30, driving gear drive motors 31; Make main turntable 2, driving gear 3 begin rotation, the rotating band of main turntable 2 some cover driving pulleys 7, passive belt wheel 8, the expansion tightening wheel 10 on the main turntable 2 and is ground abrasive band 9 and rotate around the axle center of main shaft 1; The rotation of driving gear 3; Drive driven wheel 6 rotation at a high speed on the cover active rotating shaft 4, quicken by the rotating speed of 3 pairs of driven wheels 6 of driving gear, so active rotating shaft 4 high speed rotations; The rotation of driving pulley 7 synchronous high-speeds drives grinding abrasive band 9 and grinds the reinforcing bar outer surface at a high speed from a tangential.Reinforcing bar is fixed because main turntable 2 rotates, and when grinding the reinforcing bar outer surface, grinds abrasive band 9 round the rotation of reinforcing bar outer surface, grinds abrasive band 9 thus and grinds the reinforcing bar outer surface from each tangential at a high speed, accomplishes the milled processed to the reinforcing bar outer surface.
The adjustable plate 14 that the expansion tightening wheel 10 that the first cover driving pulley 7 uses is equipped with is hinged on the installing plate 12 on the another set of active rotating shaft 4 through major axis 13, can reduce the punching number on main turntable 2 thus.So two cover active rotating shafts 4 get final product with four of the punching of 5 need of passive belt wheel installation shaft on main turntable 2.Rotate adjusting screw(rod) 16, can realize grinding the adjusting of abrasive band 9 expanding forces through expansion tightening wheel 10.
The Tensioner frame 25 of the passive belt wheel installation shaft 5 of every suit is hinged on the main turntable 2 through Tensioner frame installation shaft 24, rotates push-pull screw 28 and can realize grinding the adjusting of abrasive band 9 expanding forces through passive belt wheel 8.
So every suit of the present invention grinds abrasive band 9 and all is equipped with two cover expanding force adjusting devices.
The dish of the present invention unit sander of peeling off mainly keeps system, pivoting support system, revolution system, rotation system, driving pulley 7, passive belt wheel 8, base, case, pneumatic system, electric control system and safety guard etc. to constitute by main turntable drive motors 30, driving gear drive motors 31, charging.
(2), pivoting support system
Adopt axle bed supporting hollow spindle 1, rotary system is installed on the hollow spindle 1 through bearing, and sky is equipped with small mould core in the hollow spindle 1, and wire rod passes through from the endoporus of hollow spindle 1, through the abrasive band cutting of quilt revolution and rotation behind the small mould core.
(3), revolution system
The revolution system is made up of main turntable 2, band transmission and main turntable drive motors 30.Main turntable 2 adopts bearing to be bearing on the hollow spindle 1; Utilize the V-belt to give main turntable 2 with the transmission of power of main turntable drive motors 30; Under the dragging of frequency converter; Main turntable 2 rotates in certain speed range, drives the rotation system and does revolution motion with grinding abrasive band 9 around hollow spindle 1, and the wire rod circumferential surface is cut uniformly.
(4), rotation system
The rotation system is made up of abrasive band motor, band transmission, gear drive, active rotating shaft 4, passive belt wheel installation shaft 5, driving pulley 7 and grinding abrasive band 9.Through synchronous band the rotation of driving gear drive motors 31 is passed to driving pulley 7; Driving pulley 7 is done oppositely rotation (adjustable-speed) at a slow speed with main turntable 2; When main turntable 2 high speed rotating; Active rotating shaft 4 is done the high speed rotation through the drive of planet pinion, makes to grind the certain cutting linear velocity of abrasive band 9 generations, and wire surface is accomplished cut.
(5), base
Base is processed by the steel plate welding.In order to support the work of each mechanical system and parts.
(6), case
Case is processed by the steel plate welding.In order to respectively there being rotating parts to protect, preventing that rotating part from flying out to hurt sb.'s feelings, and prevent that foreign material from getting into rotating part, damages machine.
(7), pneumatic system
Pneumatic system is made up of cylinder, pipeline, air valve.The keying that is used for covering in the operating room.
Operation principle of the present invention:
In wire rod surface finishing process; Wire rod after stress is cut down the coalignment straightening keeps system to eliminate the vibration of wire rod through charging, through the grinding abrasive band 9 that is driven by rotation and revolution system, through grinding the high-speed grinding in abrasive band 9; The superficial layer of cutting wire rod 0.05 ~ 0.2mm; Remove the oxide skin and the defective of wire surface, after see off through discharging opening, accomplish the surface finishing of wire rod.
The present invention does not have automatic feeding system, must could guarantee the operate as normal of machine by other feeder apparatus feed or pulling equipment traction.
The present invention preferably is added with the protection warning device at work, with safe, energy-conservation, the high-efficient operation of protection machine.Cover protection in the operating room: assurances in cover do not close preceding or work in mistake open when covering, machine can not start and the autostop warning, hurts sb.'s feelings in order to avoid the grinding abrasive band that runs up flies out; Feeding protection: avoid machine not have the material dry run, with protection machine and energy-conservation; Broken belt protector: autostop and warning behind the machine broken belt in order to avoid the uneven running of machine prolongs service life of a machine, guarantee energy-conservation, the high-efficient operation of machine.
Claims (1)
1. dish unit sander of peeling off; It is characterized in that: be included in main shaft (1) fixing on the frame; Axis direction at main shaft (1) offers through hole; On main shaft (1), be rotatablely equipped with main turntable (2) and driving gear (3), on main turntable (2), be rotatablely equipped with some active rotating shafts (4), every active rotating shaft (4) all is equipped with passive belt wheel installation shaft (5); On active rotating shaft (4), be installed with driven wheel (6) and driving pulley (7), driven wheel (6) and driving gear (3) engagement; On passive belt wheel installation shaft (5), be rotatablely equipped with passive belt wheel (8); Driving pulley (7) is provided with passive belt wheel (8) and grinds abrasive band (9); Every cover driving pulley (7), passive belt wheel (8) all are equipped with expansion tightening wheel (10); Described expansion tightening wheel (10) has tension shaft (11); And every cover driving pulley (7), passive belt wheel (8) are identical to the distance of main turntable (2) with expansion tightening wheel (10), any two cover driving pulleys (7) to the difference of the distance of main turntable (2) greater than the width that grinds abrasive band (9);
On every suit active rotating shaft (4), all be installed with installing plate (12); Major axis (13) is installed on installing plate (12); The stage casing of an adjustable plate (14) is rotatably installed in major axis (13); On the head end of adjustable plate (14), be rotatablely equipped with described tension shaft (11), another set of driving pulley (7) and the employed expansion tightening wheel of passive belt wheel (8) (10) are installed on tension shaft (11); On the tail end of adjustable plate (14), be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate (14) and the installing plate (12) changes, and then the expanding force that makes another set of driving pulley (7) and passive belt wheel (8) go up the grinding abrasive band (9) of installing changes;
Be welded with adjusting nut (15) on the tail end of described adjustable plate (14); Be bolted with adjusting screw(rod) (16) in the adjusting nut (15); One end of adjusting screw(rod) (16) is against on the described installing plate (12), is combined to form described tensioner governor motion by adjusting nut (15) and adjusting screw(rod) (16);
On the frame of main shaft (1) one end, be provided with stress and cut down coalignment; Described stress is cut down coalignment and is included in the lower floor's runner (17) that rotates installation on the frame; Also comprise upper strata runner (18), lower floor's runner (17) and upper strata runner (18) are and shift to install; Described upper strata runner (18) is rotatably installed on the alignment adjustable plate (19); Alignment adjustable plate (19) sliding plug is in the corresponding chute of frame; On alignment adjustable plate (19), be provided with alignment adjusting screw(rod) (20); The two ends of said alignment adjusting screw(rod) (20) are plugged on the frame, are bolted with alignment adjusting nut (21) at the both ends of alignment adjusting screw(rod) (20);
Described main turntable (2) is contained on the main shaft (1) through bottom bracket axle (22) turning set; Described driving gear (3) is connected on the bottom bracket axle (22) through synchronous pulley (23) turning set;
On main turntable (2), also be rotatablely equipped with Tensioner frame installation shaft (24); On Tensioner frame installation shaft (24), be installed with Tensioner frame (25); On Tensioner frame (25), be installed with described passive belt wheel installation shaft (5); On Tensioner frame (25), be hinged with attachment strap (26), on attachment strap (26), be hinged with joint (27), be bolted with push-pull screw (28) on the joint (27); On main turntable (2), be installed with holder (29), an end of push-pull screw (28) is screwed onto in the holder (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010512213 CN102001032B (en) | 2010-10-20 | 2010-10-20 | Wire rod husking sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010512213 CN102001032B (en) | 2010-10-20 | 2010-10-20 | Wire rod husking sander |
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| Publication Number | Publication Date |
|---|---|
| CN102001032A CN102001032A (en) | 2011-04-06 |
| CN102001032B true CN102001032B (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010512213 Active CN102001032B (en) | 2010-10-20 | 2010-10-20 | Wire rod husking sander |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103534063B (en) * | 2011-08-22 | 2016-04-06 | 新东工业株式会社 | Wire rod, method for manufacturing wire and spiral parts |
| CN102528616A (en) * | 2012-02-23 | 2012-07-04 | 滁州安迈达特种铝业有限公司 | Transverse wire grinding machine of arc-shaped door handle of refrigerator |
| CN102672580B (en) * | 2012-05-08 | 2015-02-18 | 西安理工大学 | Abrasive belt wire polisher |
| CN103991023A (en) * | 2014-04-23 | 2014-08-20 | 东莞市科力钢铁线材有限公司 | Vertical wire surface processing machine |
| CN104550557A (en) * | 2015-01-06 | 2015-04-29 | 无锡常欣科技股份有限公司 | Steel wire bending mechanism |
| CN105437027B (en) * | 2015-12-31 | 2017-12-15 | 沈阳市中色测温仪表材料研究所有限公司 | Metal wire rod polishing machine |
| CN105415144B (en) * | 2015-12-31 | 2017-11-03 | 沈阳市中色测温仪表材料研究所有限公司 | High efficiency metallic wire rod polishing machine |
| CN106863084B (en) * | 2017-03-29 | 2022-10-18 | 苏州江锦自动化科技有限公司 | Automatic polishing machine for bent pipe |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2009452A (en) * | 1931-12-08 | 1935-07-30 | Halcomb Steel Company | Grinding and polishing machine |
| DE3841916A1 (en) * | 1988-12-13 | 1990-06-21 | Jung Maschinenbau Gmbh | Method for controlling the pressure force of a tool, and machine tool for carrying out this method |
| CN2506396Y (en) * | 2001-12-20 | 2002-08-21 | 台湾顺力发有限公司 | Metal wire material polishing machine |
| CN201227769Y (en) * | 2008-06-26 | 2009-04-29 | 高健生 | Bending circular tube abrasive band polisher |
| CN101648248A (en) * | 2008-08-15 | 2010-02-17 | 陈伟亮 | Sizing straightening device of steel bar hoop bending machine |
| CN201815938U (en) * | 2010-10-20 | 2011-05-04 | 无锡富岛精工有限公司 | Peeling and sanding machine for wire rods |
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| CN102001032A (en) | 2011-04-06 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Wire rod husking sander Effective date of registration: 20140228 Granted publication date: 20120725 Pledgee: Agricultural Bank of China Limited by Share Ltd Wuxi science and Technology Branch Pledgor: Wuxi Fodoo Precision Industry Co., Ltd. Registration number: 2014990000126 |
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Owner name: WUXI FODOO TECHNOLOGY CO., LTD. Free format text: FORMER NAME: WUXI FODOO PRECISION INDUSTRY CO., LTD. |
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Address after: 214112 B-07 block, B section, South Industrial District, Wuxi New District, Jiangsu, China Patentee after: WUXI FODOO PRECISION INDUSTRY CO., LTD. Address before: 214111, No. 29, Xinfeng Road, Jiang Xi Street, New District, Jiangsu, Wuxi Patentee before: Wuxi Fodoo Precision Industry Co., Ltd. |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20191114 Granted publication date: 20120725 Pledgee: Agricultural Bank of China Limited by Share Ltd Wuxi science and Technology Branch Pledgor: Wuxi Fodoo Precision Industry Co., Ltd. Registration number: 2014990000126 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |