CN201815938U - Peeling and sanding machine for wire rods - Google Patents
Peeling and sanding machine for wire rods Download PDFInfo
- Publication number
- CN201815938U CN201815938U CN 201020568282 CN201020568282U CN201815938U CN 201815938 U CN201815938 U CN 201815938U CN 201020568282 CN201020568282 CN 201020568282 CN 201020568282 U CN201020568282 U CN 201020568282U CN 201815938 U CN201815938 U CN 201815938U
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- shaft
- belt wheel
- passive belt
- peeling
- frame
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- Expired - Fee Related
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Abstract
The utility model relates to a peeling and sanding machine for wire rods. The machine comprises a spindle fixed on a machine frame; a through-hole is formed on the spindle in the axis direction and a main rotating disc and a drive gear are mounted on the spindle in a rotating manner; a plurality of driving rotating shafts are mounted on the main rotating disc in a rotating manner and each driving rotating shaft is equipped with a driven pulley mounting shaft; a drive gear and a driving pulley which are meshed with each other are fixedly mounted on each driving rotating shaft; driven pulleys are mounted on the driven pulley mounting shafts in a rotating manner; a grinding abrasive belt is arranged on the driving pulleys and the driven pulleys; each set of the driving pulley and the driven pulley is equipped with a tensioner provided with a tension shaft; the distances from the main rotating disc to the driving pulley and that from the main rotating disc to the driven pulley and the tensioner in the same set are identical; and the difference of the distance from one driving pulley to the main rotating disc and that from any other driving pulley to the main rotating disc is greater than the width of the grinding abrasive belt. By adopting the peeling and sanding machine provided by the utility model to process the wires, oxidized layer and rusts are removed, so that the surface defects of the wires are removed; and the surface finishing degree of the wires is improved and the mechanical and physical properties of the wires are improved.
Description
Technical field
The utility model relates to a kind of surface-treated machine that coils first metalloid material, and is especially a kind of to coiling unit's sander of peeling off.
Background technology
Because metal material all can form oxide skin on the surface in process of production, in subsequent technique, need handle its surface, with the surface cleanness of raising workpiece, and can effectively eliminate internal stress, increase intensity and other mechanical performances of workpiece.At present, the pickling mode is generally adopted in the surface treatment of coiling first metalloid material, the heterogeneity of the oxide skin cleaning of metal material, not thorough has certain corrosion to material itself simultaneously, influences intensity, and treatment effect is relatively poor.The remaining residue acid solution of pickling is difficult to utilize again, forms secondary pollution, and the residue acid solution is dealt with improperly and can the generation serious environmental be polluted.Also there is report to adopt its oxide skin of impeller blasting, but no matter is single traction ball blast after whole volume ball blast or the uncoiling in actual use, all exist energy consumption high coiling first metalloid material, the fault rate height, production efficiency is low, the excessive serious problems such as serious of steel sand.
High like this use cost can't make impeller blasting use on a large scale in the surface treatment of the first metalloid material of dish.More than two kinds of methods all can't realize to coil first metalloid material both scale removal the effect that improves its surface smoothness is arranged.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of oxide skin of metal material surface that can either removal dish metaclass is provided, the dish unit that can improve its surface smoothness again sander of peeling off.
The technical scheme that provides according to the utility model, the described dish unit sander of peeling off, be included in main shaft fixing on the frame, the axis direction of main shaft offers through hole, be rotatablely equipped with main turntable and driving gear on main shaft, be rotatablely equipped with some active rotating shafts on main turntable, every active rotating shaft all is equipped with passive belt wheel installation shaft, on active rotating shaft, be installed with driven wheel and driving pulley, driven wheel and driving gear engagement; On passive belt wheel installation shaft, be rotatablely equipped with passive belt wheel, driving pulley and passive belt wheel are provided with and grind the abrasive band, every cover driving pulley, passive belt wheel all are equipped with expansion tightening wheel, described expansion tightening wheel has tension shaft, and every cover driving pulley, passive belt wheel are identical with the distance that tensioner takes turns to main turntable, and any two cover driving pulleys are to the difference of the distance of the main turntable width greater than the grinding abrasive band.
On every suit active rotating shaft, all be installed with installing plate, major axis is installed on installing plate, the stage casing of an adjustable plate is rotatably installed in major axis, on the head end of adjustable plate, be rotatablely equipped with described tension shaft, another set of driving pulley and the employed expansion tightening wheel of passive belt wheel are installed on tension shaft; On the tail end of adjustable plate, be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate and the installing plate changes, and then the expanding force in the grinding abrasive band of installing on another set of driving pulley and the passive belt wheel is changed.
Be welded with adjusting nut on the tail end of described adjustable plate, be bolted with adjusting screw(rod) in the adjusting nut, an end of adjusting screw(rod) is against on the described installing plate, is combined to form described tensioner governor motion by adjusting nut and adjusting screw(rod).
Be provided with stress and cut down coalignment on the frame of main shaft one end, described stress is cut down coalignment and is included in and rotates lower floor's runner of installing on the frame, also comprises the upper strata runner, and lower floor's runner and upper strata runner are and shift to install; Described upper strata runner is rotatably installed on the alignment adjustable plate, the sliding plug of alignment adjustable plate is in the corresponding chute of frame, on the alignment adjustable plate, be provided with the alignment adjusting screw(rod), the two ends of described alignment adjusting screw(rod) are plugged on the frame, are bolted with straight adjusting nut at the both ends of alignment adjusting screw(rod).
Described main turntable is contained on the main shaft by the bottom bracket axle turning set; Described driving gear is connected on the bottom bracket axle by the synchronous pulley turning set.
On main turntable, also be rotatablely equipped with the Tensioner frame installation shaft, on the Tensioner frame installation shaft, be installed with Tensioner frame, on Tensioner frame, be installed with described passive belt wheel installation shaft, on Tensioner frame, be hinged with attachment strap, on attachment strap, be hinged with joint, be bolted with push-pull screw on the joint; Be installed with holder on main turntable, an end of push-pull screw is screwed onto in the holder.
Its compact conformation of the utility model, easy to install, machining accuracy and automaticity height, the not environmental pollution that can cause, through the wire rod after the first sander processing of peeling off of dish, oxide skin, the corrosion of not only removing wire surface, the defective of removal wire surface, but also improved the surface smoothness of wire rod, improve the machinery and the physical property of wire rod.Field of surface treatment at the first metalloid material of dish is good process and the equipment that substitutes pickling and Shot Blasting.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A cutaway view of Fig. 1.
Fig. 4 is the B-B cutaway view of Fig. 1.
Fig. 5 is the C-C cutaway view of Fig. 1.
Fig. 6 is that the K of Fig. 1 is to view.
The specific embodiment
The utility model is described in further detail below in conjunction with concrete drawings and Examples.
As shown in the figure: this dish unit sander of peeling off, be included in main shaft 1 fixing on the frame, the axis direction of main shaft 1 offers through hole, on main shaft 1, be rotatablely equipped with main turntable 2 and driving gear 3, on main turntable 2, be rotatablely equipped with some active rotating shafts 4, every active rotating shaft 4 all is equipped with passive belt wheel installation shaft 5, is installed with driven wheel 6 and driving pulley 7 on active rotating shaft 4, driven wheel 6 and driving gear 3 engagements; On passive belt wheel installation shaft 5, be rotatablely equipped with passive belt wheel 8, driving pulley 7 is provided with passive belt wheel 8 and grinds abrasive band 9, every cover driving pulley 7, passive belt wheel 8 all are equipped with expansion tightening wheel 10, described expansion tightening wheel 10 has tension shaft 11, and every cover driving pulley 7, passive belt wheel 8 are identical to the distance of main turntable 2 with expansion tightening wheel 10, any two cover driving pulleys 7 to the difference of the distance of main turntable 2 greater than the width that grinds abrasive band 9.
On every suit active rotating shaft 4, all be installed with installing plate 12, major axis 13 is installed on installing plate 12, the stage casing of an adjustable plate 14 is rotatably installed in major axis 13, on the head end of adjustable plate 14, be rotatablely equipped with described tension shaft 11, another set of driving pulley 7 and passive belt wheel 8 employed expansion tightening wheels 10 are installed on tension shaft 11; On the tail end of adjustable plate 14, be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate 14 and the installing plate 12 changes, and then the expanding force in the grinding abrasive band 9 of installing on another set of driving pulley 7 and the passive belt wheel 8 is changed.
Be welded with adjusting nut 15 on the tail end of described adjustable plate 14, be bolted with adjusting screw(rod) 16 in the adjusting nut 15, an end of adjusting screw(rod) 16 is against on the described installing plate 12, is combined to form described tensioner governor motion by adjusting nut 15 and adjusting screw(rod) 16.
Be provided with stress and cut down coalignment on the frame of main shaft 1 one ends, described stress is cut down coalignment and is included in and rotates lower floor's runner 17 of installing on the frame, also comprises upper strata runner 18, and lower floor's runner 17 is with upper strata runner 18 and shifts to install; Described upper strata runner 18 is rotatably installed on the alignment adjustable plate 19,19 sliding plugs of alignment adjustable plate are in the corresponding chute of frame, on alignment adjustable plate 19, be provided with alignment adjusting screw(rod) 20, the two ends of described alignment adjusting screw(rod) 20 are plugged on the frame, are bolted with straight adjusting nut 21 at the both ends of alignment adjusting screw(rod) 20.
Described main turntable 2 is contained on the main shaft 1 by bottom bracket axle 22 turning sets; Described driving gear 3 is connected on the bottom bracket axle 22 by synchronous pulley 23 turning sets.
On main turntable 2, also be rotatablely equipped with Tensioner frame installation shaft 24, on Tensioner frame installation shaft 24, be installed with Tensioner frame 25, on Tensioner frame 25, be installed with described passive belt wheel installation shaft 5, on Tensioner frame 25, be hinged with attachment strap 26, on attachment strap 26, be hinged with joint 27, be bolted with push-pull screw 28 on the joint 27; Be installed with holder 29 on main turntable 2, an end of push-pull screw 28 is screwed onto in the holder 29.
As shown in the figure, the utility model is provided with two cover active rotating shafts 4 and Tensioner frame installation shaft 24 on a main turntable 2.
During work, penetrate the reinforcing bar after the alignment in the main shaft 1, start main turntable drive motors 30, driving gear drive motors 31, make main turntable 2, driving gear 3 begin rotation, the rotating band of main turntable 2 some cover driving pulleys 7, passive belt wheel 8, the expansion tightening wheel 10 on the main turntable 2 and is ground abrasive band 9 and rotate around the axle center of main shaft 1; The rotation of driving gear 3, drive driven wheel 6 rotation at a high speed on the cover active rotating shaft 4, quicken by the rotating speed of 3 pairs of driven wheels 6 of driving gear, so active rotating shaft 4 high speed rotations, the rotation of driving pulley 7 synchronous high-speeds drives and grinds abrasive band 9 from a tangential reinforcing bar outer surface that grinds at a high speed.Reinforcing bar is fixed owing to main turntable 2 rotates, and grinds abrasive band 9 round the rotation of reinforcing bar outer surface when grinding the reinforcing bar outer surface, grinds abrasive band 9 thus and tangentially grinds the reinforcing bar outer surface at a high speed from each, finishes the milled processed to the reinforcing bar outer surface.
The adjustable plate 14 that the expansion tightening wheel 10 that the first cover driving pulley 7 uses is equipped with is hinged on the installing plate 12 on the another set of active rotating shaft 4 by major axis 13, can reduce the punching number on main turntable 2 thus.So two cover active rotating shafts 4 get final product with four of the punching of 5 need of passive belt wheel installation shaft on main turntable 2.Rotate adjusting screw(rod) 16, can realize grinding the adjusting of abrasive band 9 expanding forces by expansion tightening wheel 10.
The Tensioner frame 25 of the passive belt wheel installation shaft 5 of every suit is hinged on the main turntable 2 by Tensioner frame installation shaft 24, rotates push-pull screw 28 and can realize grinding the adjusting of abrasive band 9 expanding forces by passive belt wheel 8.
So every suit of the present utility model grinds abrasive band 9 and all is equipped with two cover expanding force adjusting devices.
The dish of the present utility model unit sander of peeling off mainly keeps system, pivoting support system, revolution system, rotation system, driving pulley 7, passive belt wheel 8, base, case, pneumatic system, electric control system and safety guard etc. to constitute by main turntable drive motors 30, driving gear drive motors 31, charging.
(2), pivoting support system
Adopt axle bed supporting hollow spindle 1, rotary system is installed on the hollow spindle 1 by bearing, and sky is equipped with small mould core in the hollow spindle 1, and wire rod passes through from the endoporus of hollow spindle 1, through the abrasive band cutting of quilt revolution and rotation behind the small mould core.
(3), revolution system
The revolution system is made of main turntable 2, band transmission and main turntable drive motors 30.Main turntable 2 adopts bearing to be bearing on the hollow spindle 1, utilize the V-belt to give main turntable 2 with the transmission of power of main turntable drive motors 30, under the dragging of frequency converter, main turntable 2 rotates in certain speed range, drive the rotation system and do revolution motion around hollow spindle 1, the wire rod circumferential surface is cut uniformly with grinding abrasive band 9.
(4), rotation system
The rotation system is made up of abrasive band motor, band transmission, gear drive, active rotating shaft 4, passive belt wheel installation shaft 5, driving pulley 7 and grinding abrasive band 9.By synchronous band the rotation of driving gear drive motors 31 is passed to driving pulley 7, driving pulley 7 is done oppositely rotation (adjustable-speed) at a slow speed with main turntable 2, when main turntable 2 high speed rotating, active rotating shaft 4 is done the high speed rotation by the drive of planet pinion, make and grind the certain cutting linear velocity of abrasive band 9 generations, wire surface is finished machining.
(5), base
Base is made by the steel plate welding.In order to support the work of each mechanical system and parts.
(6), case
Case is made by the steel plate welding.In order to respectively there being rotating parts to protect, preventing from that rotating part from flying out to hurt sb.'s feelings, and prevent that foreign material from entering rotating part, damages machine.
(7), pneumatic system
Pneumatic system is made up of cylinder, pipeline, air valve.The keying that is used for covering in the operating room.
Operation principle of the present utility model:
In wire rod surface finishing process, wire rod after stress is cut down the coalignment straightening keeps system to eliminate the vibration of wire rod by charging, by the grinding abrasive band 9 that drives by rotation and revolution system, through grinding the high-speed grinding in abrasive band 9, the superficial layer of cutting wire rod 0.05 ~ 0.2mm, remove the oxide skin and the defective of wire surface, after send through discharging opening, finish the surface finishing of wire rod.
The utility model does not have automatic feeding system, must could guarantee the operate as normal of machine by other feeder apparatus feed or pulling equipment traction.
The utility model preferably is added with the protection warning device at work, with safe, energy-conservation, the efficient running of protection machine.Cover protection in the operating room: assurances in cover do not close preceding or work in mistake open when covering, machine can not start and the autostop warning, hurts sb.'s feelings in order to avoid the grinding abrasive band that runs up flies out; Feeding protection: avoid machine not have the material dry run, with protection machine and energy-conservation; Broken belt protector: autostop and warning behind the machine broken belt in order to avoid the uneven running of machine prolongs service life of a machine, guarantee energy-conservation, the efficient running of machine.
Claims (6)
1. dish unit sander of peeling off, it is characterized in that: be included in main shaft (1) fixing on the frame, the axis direction of main shaft (1) offers through hole, on main shaft (1), be rotatablely equipped with main turntable (2) and driving gear (3), on main turntable (2), be rotatablely equipped with some active rotating shafts (4), every active rotating shaft (4) all is equipped with passive belt wheel installation shaft (5), on active rotating shaft (4), be installed with driven wheel (6) and driving pulley (7), driven wheel (6) and driving gear (3) engagement; On passive belt wheel installation shaft (5), be rotatablely equipped with passive belt wheel (8), driving pulley (7) is provided with passive belt wheel (8) and grinds abrasive band (9), every cover driving pulley (7), passive belt wheel (8) all are equipped with expansion tightening wheel (10), described expansion tightening wheel (10) has tension shaft (11), and every cover driving pulley (7), passive belt wheel (8) are identical to the distance of main turntable (2) with expansion tightening wheel (10), any two cover driving pulleys (7) to the difference of the distance of main turntable (2) greater than the width that grinds abrasive band (9).
2. the dish as claimed in claim 1 unit sander of peeling off, it is characterized in that: on every suit active rotating shaft (4), all be installed with installing plate (12), major axis (13) is installed on installing plate (12), the stage casing of an adjustable plate (14) is rotatably installed in major axis (13), on the head end of adjustable plate (14), be rotatablely equipped with described tension shaft (11), another set of driving pulley (7) and the employed expansion tightening wheel of passive belt wheel (8) (10) are installed on tension shaft (11); On the tail end of adjustable plate (14), be provided with the tensioner governor motion; The work of tensioner governor motion makes that the angle between adjustable plate (14) and the installing plate (12) changes, and then the expanding force that makes another set of driving pulley (7) and passive belt wheel (8) go up the grinding abrasive band (9) of installing changes.
3. the dish as claimed in claim 2 unit sander of peeling off, it is characterized in that: be welded with adjusting nut (15) on the tail end of described adjustable plate (14), be bolted with adjusting screw(rod) (16) in the adjusting nut (15), one end of adjusting screw(rod) (16) is against on the described installing plate (12), is combined to form described tensioner governor motion by adjusting nut (15) and adjusting screw(rod) (16).
4. the dish as claimed in claim 1 unit sander of peeling off, it is characterized in that: on the frame of main shaft (1) one end, be provided with stress and cut down coalignment, described stress is cut down coalignment and is included in the lower floor's runner (17) that rotates installation on the frame, also comprise upper strata runner (18), lower floor's runner (17) and upper strata runner (18) are and shift to install; Described upper strata runner (18) is rotatably installed on the alignment adjustable plate (19), alignment adjustable plate (19) sliding plug is in the corresponding chute of frame, on alignment adjustable plate (19), be provided with alignment adjusting screw(rod) (20), the two ends of described alignment adjusting screw(rod) (20) are plugged on the frame, are bolted with straight adjusting nut (21) at the both ends of alignment adjusting screw(rod) (20).
5. the dish as claimed in claim 1 unit sander of peeling off, it is characterized in that: described main turntable (2) is contained on the main shaft (1) by bottom bracket axle (22) turning set; Described driving gear (3) is connected on the bottom bracket axle (22) by synchronous pulley (23) turning set.
6. the dish as claimed in claim 1 unit sander of peeling off, it is characterized in that: on main turntable (2), also be rotatablely equipped with Tensioner frame installation shaft (24), on Tensioner frame installation shaft (24), be installed with Tensioner frame (25), on Tensioner frame (25), be installed with described passive belt wheel installation shaft (5), on Tensioner frame (25), be hinged with attachment strap (26), on attachment strap (26), be hinged with joint (27), be bolted with push-pull screw (28) on the joint (27); Be installed with holder (29) on main turntable (2), an end of push-pull screw (28) is screwed onto in the holder (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020568282 CN201815938U (en) | 2010-10-20 | 2010-10-20 | Peeling and sanding machine for wire rods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020568282 CN201815938U (en) | 2010-10-20 | 2010-10-20 | Peeling and sanding machine for wire rods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201815938U true CN201815938U (en) | 2011-05-04 |
Family
ID=43913906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201020568282 Expired - Fee Related CN201815938U (en) | 2010-10-20 | 2010-10-20 | Peeling and sanding machine for wire rods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201815938U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001032A (en) * | 2010-10-20 | 2011-04-06 | 无锡富岛精工有限公司 | Wire rod husking sander |
| PL423284A1 (en) * | 2017-10-26 | 2019-05-06 | Nowakowski Lukasz | Grinding head |
-
2010
- 2010-10-20 CN CN 201020568282 patent/CN201815938U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001032A (en) * | 2010-10-20 | 2011-04-06 | 无锡富岛精工有限公司 | Wire rod husking sander |
| PL423284A1 (en) * | 2017-10-26 | 2019-05-06 | Nowakowski Lukasz | Grinding head |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110504 Termination date: 20121020 |