CN205572115U - Conveniently trade three -roller deruster in abrasive band - Google Patents
Conveniently trade three -roller deruster in abrasive band Download PDFInfo
- Publication number
- CN205572115U CN205572115U CN201620392898.6U CN201620392898U CN205572115U CN 205572115 U CN205572115 U CN 205572115U CN 201620392898 U CN201620392898 U CN 201620392898U CN 205572115 U CN205572115 U CN 205572115U
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- abrasive band
- roller
- drive roll
- rotating disk
- rust
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Abstract
The utility model provides a conveniently trade three -roller deruster in abrasive band, including spindle drive part, abrasive band drive part, rust cleaning unit and whole frame, the carousel is installed including the main shaft to the spindle drive part on, and the main shaft is the hollow shaft, by the spindle motor drive, sets up slottedly with the position that corresponds in abrasive band, abrasive band drive part includes the drive roll, and the drive roll is by abrasive band motor drive, abrasive band drive part passes through the abrasive band with the rust cleaning unit and connects, and the drive roll is installed on the carousel, and the carousel drives the abrasive band through the drive roll and revolves round the sun around metal wire. Compared with the prior art, the utility model discloses the abrasive band is changed conveniently, maintains easy maintenance in process of production, and production manufacturing is convenient. Compare with the chemical derusting, area is little for this equipment, and use cost is low, compare with mechanical rust removal, but the elasticity just right's through the adjustment abrasive band the corrosion of getting rid of metal wire surface both reaches the purpose of rust cleaning, guaranteed product quality simultaneously, adopted the convulsions economic environmental protection of removing dust.
Description
Technical field
This utility model belongs to metal-derusting equipment technical field, is specifically related to a kind of three roller rust removers conveniently changing abrasive band.
Background technology
In the production process of metal wire rod, it is often necessary to carry out metal wire material surface in processing of rust removing, particularly production process of welding wire, the rust cleaning of early stage metal wire material surface is the most thorough, directly affects product quality.Tradition has chemical derusting and mechanical derusting two ways, wherein, the problems such as it is big that chemical derusting has floor space, seriously polluted；Mechanical derusting has rust cleaning by brush, but rust cleaning by brush is difficult to control to, and steel brush contacts few with metal wire rod, and surface processes the most thorough；Contact is many, and metal wire material surface there will be cut, affects product quality and causes wastage of material.
Summary of the invention
The technical problems to be solved in the utility model is that chemical derusting floor space is big, and seriously polluted, mechanical derusting is difficult to control to, and affects product quality and causes wastage of material, and for solving the problems referred to above, this utility model provides a kind of three roller rust removers conveniently changing abrasive band.
The purpose of this utility model is achieved in that
A kind of three roller rust removers conveniently changing abrasive band, including spindle drive part, abrasive band running part, rust cleaning unit and integral-rack, described spindle drive part includes main shaft, rotating disk is installed on main shaft, main shaft is hollow axle, spindle motor drive, and offers groove with the correspondence position in abrasive band；Described abrasive band running part includes drive roll, and drive roll is driven by abrasive band motor；Abrasive band running part and rust cleaning unit are connected by abrasive band, and drive roll is arranged on rotating disk, and rotating disk drives abrasive band to revolve round the sun around metal wire rod by drive roll；Centre and the two ends of main shaft are installed on integral-rack.
Being also equipped with primary shaft belt pulley on described main shaft, primary shaft belt pulley is connected with spindle motor belt wheel by transmission band three, and spindle motor belt wheel is driven by spindle motor.
Described abrasive band running part includes transition pulley, and the input side of transition pulley is connected with abrasive band electrical machine belt pulley by transmission band one and connecting shaft, and abrasive band electrical machine belt pulley is driven by abrasive band motor；The outlet side of transition pulley is connected with drive roll belt wheel by transmission band two, and drive roll belt wheel is connected with drive roll.
Described rust cleaning unit includes the abrasive band free-wheeling system being arranged on rotating disk, and abrasive band carries out rotation around abrasive band free-wheeling system.
Described rust cleaning unit includes the drive roll being arranged on rotating disk, fixing roller and regulation roller, drive roll, fixing roller and regulation roller are triangularly arranged, drive roll and regulation roller are arranged in the lateral symmetry of metal wire rod, and abrasive band is enclosed in drive roll, fixing roller and the outside of regulation roller；Described regulation roller shell is located in swing arm, and swing arm is set on arm shaft, and arm shaft is fixed on rotating disk by swing arm axle bed.
Being fixed with adjustable plate on described arm shaft, one end of extension spring is fixed on adjustable plate, and the other end is fixed on rotating disk, and rotating disk is additionally provided with limited block.
The surface configuration of described drive roll, fixing roller and regulation roller has cannelure, thread groove or outpacking rubber.
On described main shaft, brake is installed.
The lower section of described rust cleaning unit is provided with ventilation and dust removal device.
Relative to prior art, this utility model abrasive band is changed convenient, and maintenance and repair is convenient in process of production, and production and processing is easily manufactured.Comparing with chemical derusting, this occupation area of equipment is little, economic and environment-friendly, and use cost is low；Compare with mechanical derusting, the corrosion of removal metal wire material surface that can be just right by the degree of tightness adjusting abrasive band, both reached the purpose of rust cleaning, and ensured product quality simultaneously, and used ventilation and dust removal economic and environment-friendly.
Accompanying drawing explanation
Fig. 1 is main transmission schematic diagram of the present utility model.
Fig. 2 is drive roll of the present utility model and the schematic diagram of regulation roller.
Fig. 3 is three roller end view of the present utility model.
Wherein, 1 is abrasive band motor；2 is abrasive band electrical machine belt pulley；3 is transmission band one；4 is connecting shaft；5 is transition pulley；6 is rotating disk；7 is transmission band two；8 is drive roll belt wheel；9 is drive roll；10 is primary shaft belt pulley；11 is transmission band three；12 is spindle motor belt wheel；13 is spindle motor；14 is brake；15 is main shaft；16 is metal wire rod；17 is fixing roller；18 is regulation roller；19 is abrasive band；20 is arm shaft；21 is adjustable plate；22 is swing arm axle bed；23 is extension spring；24 is limited block；25 is swing arm.
Detailed description of the invention
As illustrated in the accompanying drawings from 1 to 3, a kind of three roller rust removers conveniently changing abrasive band, including spindle drive part, abrasive band running part, rust cleaning unit and integral-rack, described spindle drive part includes main shaft 15, rotating disk 6 is installed on main shaft 15, main shaft 15 is hollow axle, spindle motor 13 drive, and offers groove with the correspondence position in abrasive band 19；Described abrasive band running part includes that drive roll 9, drive roll 9 are driven by abrasive band motor 1；Abrasive band running part and rust cleaning unit are connected by abrasive band 19, and drive roll 9 is arranged on rotating disk 6, and rotating disk 6 drives abrasive band 19 to revolve round the sun around metal wire rod 16 by drive roll 9；Centre and the two ends of main shaft 15 are installed on integral-rack.
Being also equipped with primary shaft belt pulley 10 on described main shaft 15, primary shaft belt pulley 10 is connected with spindle motor belt wheel 12 by transmission band 3 11, and spindle motor belt wheel 12 is driven by spindle motor 13.
Described abrasive band running part includes transition pulley 5, and the input side of transition pulley 5 is connected with abrasive band electrical machine belt pulley 2 by transmission band 1 and connecting shaft 4, and abrasive band electrical machine belt pulley 2 is driven by abrasive band motor 1；The outlet side of transition pulley 5 is connected with drive roll belt wheel 8 by transmission band 27, and drive roll belt wheel 8 is connected with drive roll 9.
Described rust cleaning unit includes the abrasive band free-wheeling system being arranged on rotating disk 6, and abrasive band 19 carries out rotation around abrasive band free-wheeling system.
Described rust cleaning unit includes the drive roll 9 being arranged on rotating disk 6, fixing roller 17 and regulation roller 18, drive roll 9, fixing roller 17 and regulation roller 18 are triangularly arranged, drive roll 9 and regulation roller 18 are arranged in the lateral symmetry of metal wire rod 16, and abrasive band 19 is enclosed in drive roll 9, fixing roller 17 and the outside of regulation roller 18；Described regulation roller 18 is set in swing arm 25, and swing arm 25 is set on arm shaft 20, and arm shaft 20 is fixed on rotating disk 6 by swing arm axle bed 22.
Being fixed with adjustable plate 21 on described arm shaft 20, one end of extension spring 23 is fixed on adjustable plate 21, and the other end is fixed on rotating disk 6, and rotating disk 6 is additionally provided with limited block 24.When rotating disk 6 rotates, under the pulling force effect of centrifugal force and extension spring 23, regulation roller 18 can be displaced outwardly, and when adjustable plate 21 contacts with limited block 24, limited block 24 can stop regulation roller 18 to continue to be displaced outwardly.Limited block 24 is arranged on rotating disk 6 by screw, when needing the tightness regulating abrasive band 19, can move the position of limited block 24.
The surface configuration of described drive roll 9, fixing roller 17 and regulation roller 18 has cannelure, thread groove or outpacking rubber, is used for adjusting the coefficient of friction between abrasive band 19 and three rollers.
On described main shaft 15, brake 14 is installed, when breaking down in running of the present utility model, brake 14 can be started, make the quick operation suspension of equipment.
The lower section of described rust cleaning unit is provided with ventilation and dust removal device, can reclaim dust and anvil cinder that grinding produces.
This utility model can be respectively provided with rust cleaning unit at the two ends of inlet wire and outlet, it is also possible to only at one end arranges rust cleaning unit, it is also possible to multiple stage rust remover is used in series.
Long limit between drive roll 9 and the regulation roller 18 in described triangle abrasive band 19 contacts with metal wire rod 16.
Work process of the present utility model is as follows: metal wire rod 16 moves along a straight line through hollow main shaft 15, spindle motor belt wheel 12 on spindle motor 13 is rotated by transmission band 3 11 drive shaft belt wheel 10, thus drive shaft 15 and rotating disk 6 rotate, abrasive band electrical machine belt pulley 2 on abrasive band motor 1 drives transition pulley 5 to rotate by transmission band 3 and connecting shaft 4, transition pulley 5 drives drive roll 8 to rotate by transmission band 27, i.e. drives drive roll 9 rotation；Drive roll 9 drives abrasive band 19 to carry out grinding rust cleaning around the rotation of metal wire rod 16 surface, abrasive band 19 drives fixing roller 17 and regulation roller 18 to carry out rotation, simultaneously, drive roll 9, fixing roller 17 and regulation roller 18 are installed on rotating disk 6, rotating disk 6 drives drive roll 9, fixing roller 17 and regulation roller 18 to revolve round the sun, so, the whole circumference of metal wire rod 16 can be eliminated rust by abrasive band 19 grinding, and the linear motion of metal wire rod 16 makes grinding rust cleaning to be carried out continuously.
When needing to change abrasive band 19, move regulation roller 18 and make it move to fixing roller 17, the abrasive band 19 abrasive band 19 can taken out and more renew.
Relative to prior art, this utility model abrasive band is changed convenient, and maintenance and repair is convenient in process of production, and production and processing is easily manufactured.Comparing with chemical derusting, this occupation area of equipment is little, economic and environment-friendly, and use cost is low；Compare with mechanical derusting, the corrosion of removal metal wire material surface that can be just right by the degree of tightness adjusting abrasive band, both reached the purpose of rust cleaning, and ensured product quality simultaneously, and used ventilation and dust removal economic and environment-friendly.
Above-described is only preferred implementation of the present utility model; it should be pointed out that, for a person skilled in the art, without departing under this utility model general idea premise; can also make some changes and improvements, these also should be considered as protection domain of the present utility model.
Claims (9)
1. the three roller rust removers conveniently changing abrasive band, it is characterized in that: include spindle drive part, abrasive band running part, rust cleaning unit and integral-rack, described spindle drive part includes main shaft (15), rotating disk (6) is installed on main shaft (15), main shaft (15) is hollow axle, driven by spindle motor (13), offer groove with the correspondence position of abrasive band (19)；Described abrasive band running part includes drive roll (9), and drive roll (9) is driven by abrasive band motor (1)；Abrasive band running part and rust cleaning unit are connected by abrasive band (19), and drive roll (9) is arranged on rotating disk (6), and rotating disk (6) drives abrasive band (19) to revolve round the sun around metal wire rod (16) by drive roll (9)；Centre and the two ends of main shaft (15) are installed on integral-rack.
The three roller rust removers conveniently changing abrasive band the most according to claim 1, it is characterized in that: on described main shaft (15), be also equipped with primary shaft belt pulley (10), primary shaft belt pulley (10) is connected with spindle motor belt wheel (12) by transmission band three (11), and spindle motor belt wheel (12) is driven by spindle motor (13).
The three roller rust removers conveniently changing abrasive band the most according to claim 1, it is characterized in that: described abrasive band running part includes transition pulley (5), the input side of transition pulley (5) is connected with abrasive band electrical machine belt pulley (2) by transmission band one (3) and connecting shaft (4), and abrasive band electrical machine belt pulley (2) is driven by abrasive band motor (1)；The outlet side of transition pulley (5) is connected with drive roll belt wheel (8) by transmission band two (7), and drive roll belt wheel (8) is connected with drive roll (9).
The three roller rust removers conveniently changing abrasive band the most according to claim 1, it is characterised in that: described rust cleaning unit includes the abrasive band free-wheeling system being arranged on rotating disk (6), and abrasive band (19) carry out rotation around abrasive band free-wheeling system.
The three roller rust removers conveniently changing abrasive band the most according to claim 4, it is characterized in that: described abrasive band free-wheeling system includes the drive roll (9) being arranged on rotating disk (6), fixing roller (17) and regulation roller (18), drive roll (9), fixing roller (17) and regulation roller (18) are triangularly arranged, drive roll (9) and regulation roller (18) are arranged in the lateral symmetry of metal wire rod (16), and abrasive band (19) are enclosed in drive roll (9), fixing roller (17) and the outside of regulation roller (18)；Described regulation roller (18) is set in swing arm (25), and swing arm (25) is set on arm shaft (20), and arm shaft (20) is fixed on rotating disk (6) by swing arm axle bed (22).
The three roller rust removers conveniently changing abrasive band the most according to claim 5, it is characterized in that: on described arm shaft (20), be fixed with adjustable plate (21), one end of extension spring (23) is fixed on adjustable plate (21), the other end is fixed on rotating disk (6), and rotating disk (6) is additionally provided with limited block (24).
The three roller rust removers conveniently changing abrasive band the most according to claim 5, it is characterised in that: the surface configuration of described drive roll (9), fixing roller (17) and regulation roller (18) has cannelure, thread groove or outpacking rubber.
The three roller rust removers conveniently changing abrasive band the most according to claim 1, it is characterised in that: brake (14) is installed on described main shaft (15).
The three roller rust removers conveniently changing abrasive band the most according to claim 1, it is characterised in that: the lower section of described rust cleaning unit is provided with ventilation and dust removal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620392898.6U CN205572115U (en) | 2016-05-04 | 2016-05-04 | Conveniently trade three -roller deruster in abrasive band |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620392898.6U CN205572115U (en) | 2016-05-04 | 2016-05-04 | Conveniently trade three -roller deruster in abrasive band |
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| Publication Number | Publication Date |
|---|---|
| CN205572115U true CN205572115U (en) | 2016-09-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620392898.6U Active CN205572115U (en) | 2016-05-04 | 2016-05-04 | Conveniently trade three -roller deruster in abrasive band |
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| CN (1) | CN205572115U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350934A (en) * | 2017-08-29 | 2017-11-17 | 江苏宏大特种钢机械厂有限公司 | A kind of testing agency and executing agency |
| CN107387690A (en) * | 2017-08-29 | 2017-11-24 | 江苏宏大特种钢机械厂有限公司 | A kind of transmission system and process equipment |
| CN108544347A (en) * | 2018-05-17 | 2018-09-18 | 明景泰 | A kind of bridge construction scaffold derusting device |
-
2016
- 2016-05-04 CN CN201620392898.6U patent/CN205572115U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350934A (en) * | 2017-08-29 | 2017-11-17 | 江苏宏大特种钢机械厂有限公司 | A kind of testing agency and executing agency |
| CN107387690A (en) * | 2017-08-29 | 2017-11-24 | 江苏宏大特种钢机械厂有限公司 | A kind of transmission system and process equipment |
| CN108544347A (en) * | 2018-05-17 | 2018-09-18 | 明景泰 | A kind of bridge construction scaffold derusting device |
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