CN206196989U - A kind of flexible solution rod equipment of cigarette rod - Google Patents
A kind of flexible solution rod equipment of cigarette rod Download PDFInfo
- Publication number
- CN206196989U CN206196989U CN201621267955.4U CN201621267955U CN206196989U CN 206196989 U CN206196989 U CN 206196989U CN 201621267955 U CN201621267955 U CN 201621267955U CN 206196989 U CN206196989 U CN 206196989U
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- bottom roller
- rod
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Abstract
The utility model is related to a kind of flexible solution rod equipment of cigarette rod, it includes charging aperture (11), discharging opening (12), shell (17) and support (18), top in shell (17) sets the rotor (1) with moving knife (1 ') and the stationary knife (2) being arranged on shell (17), and the bottom in shell (17) sets main bottom roller (3) with secondary bottom roller (4).Compared with prior art, the utility model flexibility cigarette rod solution rod machine has good performance, and its solution rod yield is high, and the dust of production process is few, therefore with extraordinary application prospect.
Description
【Technical field】
The utility model belongs to using papermaking-method reconstituted tobaccos production technical field.More specifically, the utility model is related to
A kind of flexible solution rod equipment of cigarette rod.
【Background technology】
Papermaking-method reconstituted tobaccos are with tobacco materials such as offal, offal, cigarette rods as primary raw material, with extraction and separation technology pair
The soluble chemical composition of tobacco slurry is separated, and then will be extracted slag charge defibrination using oar paper production technology processed and is manufactured paper with pulp
Into substrate, then by the chemical constituent reduction (as being coated with) of separation and Extraction to substrate, it is processed into reconstituted tobacco product.
In the raw material of reconstituted tobacco production and application, cigarette rod belongs to a kind of special raw material of comparing, and it is mainly derived from volume
Cigarette industrial enterprise.Cigarette Industrial Enterprise by its production process produce some cannot be used for the less tobacco of cigarette, particle diameter
Material, cylindrical block thing, i.e. cigarette rod are pressed into using pressure bar machinery by its high pressure.Cigarette enterprise can so be reduced by tiny cigarette
The dust that herbage material is caused, while this cigarette rod is also beneficial to transport processing.
Because cigarette rod belongs to tobacco material, it can be used for the production of reconstituted tobacco.But cigarette rod is when in use, due to profile
Size is larger, quality is hard and contains certain debris, it is impossible to be directly used to cigarette rod produce.Disintegrating machine must be used by cigarette rod
Smash (this process be referred to as solve rod), then after carrying out removal of impurities, can be only used for the production of reconstituted tobacco.
Existing cigarette rod solution rod equipment is hammer mill, and it is broken by cigarette bastinade using the quartering hammer of high-speed motion.Hammer
Disintegrating machine in Xie Bangshi, due to being high-speed motion, can cause tobacco solve rod while excessively smashed, so as to get cigarette
Particle diameter is higher less than the tiny component ratio of 80 mesh in rod end, and can produce many offal dust simultaneously, cause production environment compared with
Difference.After cigarette rod solution rod, less than the material of 80 mesh be not used to production, can be screened out in advance, therefore the content of tiny component height
It is low also to directly affect the height for solving rod yield.Tiny component ratio is higher, and solution rod yield is lower；Tiny component ratio is lower,
Solution rod yield is higher.
Therefore, these technical problems for existing for prior art, the present inventor completes finally by lot of experiments
The utility model.
【Utility model content】
[technical problem to be solved]
The purpose of this utility model is to provide a kind of flexible solution rod equipment of cigarette rod.
[technical scheme]
The utility model is achieved through the following technical solutions.
The utility model is related to a kind of flexible solution rod equipment of cigarette rod.
The flexible solution rod equipment of the cigarette rod includes charging aperture 11, discharging opening 12, shell 17 and support 18.It is upper in shell 17
Portion sets the rotor 1 with moving knife 1 ' and the stationary knife 2 being arranged on shell 17, and rotor 1 passes through rotor reductor 6 by rotor motor 5
Drive and rotate；When rotor 1 is rotated, described moving knife 1 ' passes through stationary knife 2 in an interleaved manner；
Bottom in shell 17 sets main bottom roller 3 with secondary bottom roller 4；Bottom roller motor 7 and bottom roller are installed in the one end of main bottom roller 3
Reductor 8；The main bottom roller gear 15 being coaxial therewith is installed in the other end of main bottom roller 3, installs what is be coaxial therewith for 3 two sections in main bottom roller
Main bottom roller bearing 13；Main bottom roller 3 drives rotation by bottom roller reductor 8 by bottom roller motor 7 with main bottom roller bearing 13；In secondary bottom roller
4 two sections are installed the secondary bottom roller bearing 14 being coaxial therewith；Secondary bottom roller 4 is by main bottom roller 3 by main bottom roller gear 15, secondary bottom roller gear 16
Driven with secondary bottom roller bearing 14 and rotated；
Charging aperture 11 is set in the upper end of shell 17, discharging opening 12 is set in the lower end of shell 17；Shell 17 is fixedly mounted on branch
In frame 18.
According to a kind of preferred embodiment of the present utility model, the gap between moving knife 1 ' and stationary knife 2 on rotor 1 is 1
~2cm.
According to another preferred embodiment of the present utility model, the section of moving knife 1 ' is triangle, its a line
It it is 86~90 ° with the angle of the roll surface of rotor 1.
According to another preferred embodiment of the present utility model, the gap between main bottom roller 3 and secondary bottom roller 4 is 0.5~
5.0mm。
According to another preferred embodiment of the present utility model, main bottom roller scraper 9 divides with the edge of a knife of secondary bottom roller scraper 10
It is not close on main bottom roller 3 and the secondary roll surface of bottom roller 4.
According to another preferred embodiment of the present utility model, main bottom roller gear 15 is mutually nibbled with secondary bottom roller gear 16
Close, their number of teeth is differed.
The utility model is described in more detail below.
The utility model is related to a kind of flexible solution rod equipment of cigarette rod.This equipment breaks through the high speed impact of original hammer mill
Solution rod principle, carries out solution rod, referring specifically to accompanying drawing 1 and accompanying drawing 2 using static pressure to cigarette rod.
It is clear that by accompanying drawing 1, the flexible solution rod equipment of the cigarette rod includes charging aperture 11, discharging opening 12, shell 17 with branch
Frame 18.
Charging aperture 11 is set in the upper end of shell 17, discharging opening 12 is set in the lower end of shell 17；Shell 17 is fixedly mounted on branch
In frame 18.
Top in shell 17 sets the rotor 1 with moving knife 1 ' and the stationary knife 2 being arranged on shell 17, and rotor 1 is by knife
Roller motor 5 is driven by rotor reductor 6 and rotated；When rotor 1 is rotated, described moving knife 1 ' passes through stationary knife 2 in an interleaved manner.
The rotor motor 5 that the utility model is used is the motor that a kind of rotating speed is 1450~1490 revs/min, and it is current city
The product sold on field, the product that must be for example sold with trade name shellfish by Beide Electrical Machinery Co., Ltd., Jiangsu.
Rotor reductor is a kind of gear drive, worm-drive, pinion-endless screw transmission institute by being enclosed in stiff case
The individual components of composition, are commonly used for the speed reduction gearing between driving link and working machine.The rotor that the utility model is used subtracts
Fast machine is the product sold in the market, for example, sold with trade name ACE Semi by Tailong Decelerating Machine Co., Ltd., Jiangsu
Product.
The structure of rotor 1 is referring to accompanying drawing 3.Multirow moving knife 1 ' is abreast distributed on rotor 1, often take action knife 1 ' between away from
From the 1/10~1/6 of the typically diameter of rotor 1.The section of moving knife 1 ' that the utility model is used is triangle, its a line with
The angle of the roll surface of rotor 1 is 86~90 °.The advantage of this structure of moving knife 1 ' is that moving knife has enough bond strengths with rotor,
Disclosure satisfy that the high shear stress working environment of production process.
The structure of the stationary knife 2 on shell 17 is referring to accompanying drawing 4.The section of stationary knife 2 is typically triangle.Stationary knife 2 is
The distance between two rows, two rows are typically 10-15cm.
When rotor 1 is rotated, described moving knife 1 ' passes through stationary knife 2 in an interleaved manner.
Specifically, the correlation between the moving knife 1 ' and stationary knife 2 is referring to accompanying drawing 5 and accompanying drawing 6.
According to the utility model, the gap between moving knife 1 ' and stationary knife 2 on rotor 1 is 1~2cm.If moving knife 1 ' with
Gap between stationary knife 2 is less than 1cm, then moving knife is excessive with the shear stress that stationary knife bears, fragile equipment；If moving knife 1 ' with it is fixed
Gap between knife 2 is more than 2cm, then the cigarette rod particle diameter for dissociateing is excessive, causes bottom roller load excessive；Therefore, moving knife 1 ' with it is fixed
Gap between knife 2 is rational, preferably 1.2~1.8cm for 1~2cm.
Bottom in shell 17 sets main bottom roller 3 with secondary bottom roller 4；Bottom roller motor 7 and bottom roller are installed in the one end of main bottom roller 3
Reductor 8；The main bottom roller gear 15 being coaxial therewith is installed in the other end of main bottom roller 3, installs what is be coaxial therewith for 3 two sections in main bottom roller
Main bottom roller bearing 13；Main bottom roller 3 drives rotation by bottom roller reductor 8 by bottom roller motor 7 with main bottom roller bearing 13；In secondary bottom roller
4 two sections are installed the secondary bottom roller bearing 14 being coaxial therewith；Secondary bottom roller 4 is by main bottom roller 3 by main bottom roller gear 15, secondary bottom roller gear 16
Driven with secondary bottom roller bearing 14 and rotated；
According to the utility model, the gap between main bottom roller 3 and secondary bottom roller 4 is 0.5~5.0mm.If main bottom roller 3 and pair
Gap between bottom roller 4 is less than 0.5mm, then bottom roller load is excessive, easily causes the damage of equipment；If main bottom roller 3 and secondary bottom roller 4
Between gap be more than 5.0mm, then cigarette rod can not well be dissociated；Therefore, the gap between main bottom roller 3 and secondary bottom roller 4 is
0.5~5.0mm is appropriate, preferably 1.0~4.0mm, more preferably 1.6~3.2mm.
The bottom roller motor 7 that the utility model is used is the motor that a kind of rotating speed is 1450~1490 revs/min, and it is current city
The product sold on field, for example, obtained the product of sale by Beide Electrical Machinery Co., Ltd., Jiangsu with trade name shellfish.
The bottom roller reductor 8 that the utility model is used is the product sold in the market, for example, slowed down by Jiangsu ACE Semi
The product that machine limited company is sold with trade name ACE Semi.
The main bottom roller bearing 13 and secondary bottom roller bearing 14 that the utility model is used all are the product sold in the market, example
The product such as sold with trade name silver dollar by Changzhou GuangYang Bearing Co., Ltd.
According to the utility model, main bottom roller scraper 9 is close to main bottom roller 3 with secondary bottom respectively with the edge of a knife of secondary bottom roller scraper 10
It is that the cigarette rod particle that can will remain in roll surface is scraped off the characteristics of this structure, it is to avoid bottom roller gap fluctuations on the roll surface of roller 4
Machine utilization is caused to fluctuate, the extension device life-span.
According to the utility model, main bottom roller gear 15 is intermeshed with secondary bottom roller gear 16, and their number of teeth is to differ
, certain speed difference is thus produced, the dissociation of cigarette rod is so more conducive to, dissociation cigarette rod is not easy to be bonded on solution rod bottom roller surface.
Operationally, cigarette rod slave unit upper end charging aperture 11 feeds the utility model equipment.When cigarette rod enters this practicality newly
During type solution rod device interior, low speed rotation rotor 1 is touched first, by the stationary knife 2 on the moving knife 1 ' on rotor 1 and fixed frame
The extrusion shearing area of formation, is dissociated into fritter cigarette rod, and the cigarette rod of particle diameter about 10cm is dissociated into the cigarette rod of 1~4cm of particle diameter
Grain, completion once solves rod.Due to the effect of gravity, fritter cigarette rod is moved down into bottom roller, crowded with secondary bottom roller 4 in main bottom roller 3
Tiny cigarette rod powder is dissociated into again under pressure effect, so as to complete to solve rod.
The above-mentioned rod motion of solution twice is cigarette rod material is effectively decomposed by low velocity shear and extruding, the utility model
The operation linear velocity of equipment is below 5 meter per seconds.
The utility model equipment is solve raw material after rod tiny group for common solution rod equipment, the characteristics of its is maximum
Divide ratio low, solution rod yield is high；Meanwhile, the tobacco dust produced in solution rod motion is few, can keep good production environment, because
This utility model solves these technological deficiencies of prior art presence.
[beneficial effect]
The beneficial effects of the utility model are：When compared with prior art, using the utility model equipment solution rod, Xie Bangyuan
The tiny constituent content of material is low, and solution rod yield is high；Meanwhile, the tobacco dust produced in solution rod motion is few, can keep good
Production environment.
【Brief description of the drawings】
Fig. 1 is the flexible solution rod device structure schematic diagram of the utility model cigarette rod；
Fig. 2 is the flexible solution rod equipment midsole roll structure schematic diagram of the utility model cigarette rod；
Fig. 3 is the structural representation of rotor 1 in the flexible solution rod equipment of the utility model cigarette rod；
Fig. 4 is the structural representation of stationary knife 2 in the flexible solution rod equipment of the utility model cigarette rod；
Fig. 5 is that moving knife 1 ' engages schematic top plan view with stationary knife 2 during the utility model cigarette rod flexibility solves rod equipment；
Fig. 6 is that moving knife 1 ' engages left view schematic diagram with stationary knife 2 during the utility model cigarette rod flexibility solves rod equipment；
In figure：
1- rotors；2- stationary knifes；The main bottom rollers of 3-；4- pair bottom rollers；5- rotor motors；6- rotor reductors；7- bottom roller motors；8-
Bottom roller reductor；The main bottom roller scrapers of 9-；10- pair bottom roller scrapers；11- charging apertures；12- discharging openings；The main bottom roller bearings of 13-；14- pairs
Bottom roller bearing；The main bottom roller gears of 15-；16- pair bottom roller gears；17- shells；18- supports；1 '-moving knife.
【Specific embodiment】
The present invention is will be better understood that by following embodiments.
Embodiment 1：The flexible solution rod equipment of the utility model cigarette rod
The flexible solution rod equipment of the utility model cigarette rod includes charging aperture 11, discharging opening 12, shell 17 and support 18, in shell
Top in 17 sets the rotor 1 with moving knife 1 ' and the stationary knife 2 being arranged on shell 17, the moving knife 1 ' and stationary knife 2 on rotor 1 it
Between gap be 1.0cm；Rotor 1 passes through river by Zhejiang Bao Ke Machinery Co., Ltd.s with the rotor motor 5 that trade name treasured section sells
Su Tailong reductors limited company is driven with the rotor reductor 6 that trade name ACE Semi sells and rotated；When rotor 1 is rotated,
Described moving knife 1 ' passes through stationary knife 2 in an interleaved manner；The section of moving knife 1 ' is triangle, its a line and the roll surface of rotor 1
Angle be 86 °.
Bottom in shell 17 sets main bottom roller 3 and secondary bottom roller 4, and the gap between main bottom roller 3 and secondary bottom roller 4 is
2.5mm.Main bottom roller scraper 9 on main bottom roller 3 is close to main bottom respectively with the edge of a knife of the secondary bottom roller scraper 10 on secondary bottom roller 4
On roller 3 and the secondary roll surface of bottom roller 4.Installing Beide Electrical Machinery Co., Ltd., Jiangsu in the one end of main bottom roller 3 must be sold with trade name shellfish
The bottom roller reductor 8 sold with trade name ACE Semi of bottom roller motor 7 and Tailong Decelerating Machine Co., Ltd., Jiangsu；In main bottom roller
3 other ends install the main bottom roller gear 15 being coaxial therewith, in the main bottom roller bearing 13 that the 3 two sections of installations of main bottom roller are coaxial therewith；It is main
Bottom roller 3 passes through Jiangsu ACE Semi reductor by Beide Electrical Machinery Co., Ltd., Jiangsu with the bottom roller motor 7 that trade name shellfish must be sold
Limited company is driven with main bottom roller bearing 13 with the bottom roller reductor 8 that trade name ACE Semi sells and rotated；In 4 two sections of secondary bottom roller
The secondary bottom roller bearing 14 that installation is coaxial therewith；Secondary bottom roller 4 is by main bottom roller 3 by main bottom roller gear 15, secondary bottom roller gear 16 and pair
Bottom roller bearing 14 drives and rotates；Main bottom roller gear 15 is intermeshed with secondary bottom roller gear 16, and their number of teeth is differed, phase
Differ from 2.Charging aperture 11 is set in the upper end of shell 17, discharging opening 12 is set in the lower end of shell 17；Shell 17 is fixedly mounted on support 18
In.
Sold with trade name Yongan with by Yongan plastic cement Industrial Co., Ltd. using the flexible solution rod equipment of the present embodiment cigarette rod
The existing hammer mill of 900 pulverizers, to three kinds of different densities cigarette rods carry out solution rod treatment.
When rod is solved at 0.5 meter of these equipment, dust is detected in a usual manner using air-borne dust testing equipment
Content.Carry out the measure of tiny constituent content to solution rod material in a usual manner using sieving Weighing method.These measurement results
It is listed in respectively in table 1 and table 2.
Table 1：Tiny constituent content testing result in solution rod material
Table 2：Away from the dust content testing result solved at 0.5 meter of rod equipment
As can be seen that the flexible solution rod machine of the utility model has good performance from above-mentioned table, its solution rod yield is high, raw
The dust of product process is few.
Embodiment 2：The flexible solution rod equipment of the utility model cigarette rod
The implementation method of the embodiment is identical with the implementation method of embodiment 1, simply the moving knife 1 ' on rotor 1 and stationary knife 2
Between gap be 2.0cm；The section of moving knife 1 ' is triangle, and its a line is 88 ° with the angle of the roll surface of rotor 1.It is main
Gap between bottom roller 3 and secondary bottom roller 4 is 0.5mm.Main bottom roller gear 15 is intermeshed with secondary bottom roller gear 16, their number of teeth
Difference 2.
Same procedure detection according to being described with embodiment 1 understands tiny constituent content and dust content in rod material, its
Result is listed in table 3 and table 4.
Table 3：Tiny constituent content testing result in solution rod material
Table 4：Away from the dust content testing result solved at 0.5 meter of rod equipment
Embodiment 3：The flexible solution rod equipment of the utility model cigarette rod
The implementation method of the embodiment is identical with the implementation method of embodiment 1, simply the moving knife 1 ' on rotor 1 and stationary knife 2
Between gap be 1.5cm；The section of moving knife 1 ' is triangle, and its a line is 90 ° with the angle of the roll surface of rotor 1.It is main
Gap between bottom roller 3 and secondary bottom roller 4 is 5.0mm.Main bottom roller gear 15 is intermeshed with secondary bottom roller gear 16, their number of teeth
Difference 2.
Same procedure detection according to being described with embodiment 1 understands tiny constituent content and dust content in rod material, its
Result is listed in table 5 and table 6.
Table 5：Tiny constituent content testing result in solution rod material
Table 6：Away from the dust content testing result solved at 0.5 meter of rod equipment
Can be seen that the flexible solution rod machine of the utility model by embodiment 1-3 has good performance, and its solution rod yield is high,
The dust of production process is few, therefore with extraordinary application prospect.
Claims (6)
1. a kind of cigarette rod is flexible solves rod equipment, and the equipment includes charging aperture (11), discharging opening (12), shell (17) and support
(18), it is characterised in that the top in shell (17) sets the rotor (1) with moving knife (1 ') and is arranged on shell (17)
Stationary knife (2), rotor (1) is driven by rotor reductor (6) by rotor motor (5) and rotated；It is described when rotor (1) is rotated
Moving knife (1 ') passes through stationary knife (2) in an interleaved manner；
Bottom in shell (17) sets main bottom roller (3) with secondary bottom roller (4)；Bottom roller motor (7) is installed in main bottom roller (3) one end
With bottom roller reductor (8)；The main bottom roller gear (15) that is coaxial therewith is installed in main bottom roller (3) other end, in (3) two sections of main bottom roller
The main bottom roller bearing (13) that installation is coaxial therewith；Main bottom roller (3) is by bottom roller motor (7) by bottom roller reductor (8) and main bottom roller
Bearing (13) drives and rotates；In the secondary bottom roller bearing (14) that (4) the two sections of installations of secondary bottom roller are coaxial therewith；Secondary bottom roller (4) is by main bottom
Roller (3) is driven with secondary bottom roller bearing (14) and is rotated by main bottom roller gear (15), secondary bottom roller gear (16)；
Charging aperture (11) is set in shell (17) upper end, discharging opening (12) is set in shell (17) lower end；The fixed peace of shell (17)
In support (18).
2. equipment according to claim 1, it is characterised in that between the moving knife (1 ') and stationary knife (2) on rotor (1)
Gap is 1~2cm.
3. equipment according to claim 1, it is characterised in that moving knife (the 1 ') section is triangle, its a line with
The angle of rotor (1) roll surface is 86~90 °.
4. equipment according to claim 1, it is characterised in that the gap between main bottom roller (3) and secondary bottom roller (4) is 0.5~
5.0mm。
5. equipment according to claim 1, it is characterised in that the edge of a knife point of main bottom roller scraper (9) and secondary bottom roller scraper (10)
It is not close on main bottom roller (3) and secondary bottom roller (4) roll surface.
6. equipment according to claim 1, it is characterised in that main bottom roller gear (15) is mutually nibbled with secondary bottom roller gear (16)
Close, their number of teeth is differed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621267955.4U CN206196989U (en) | 2016-11-23 | 2016-11-23 | A kind of flexible solution rod equipment of cigarette rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621267955.4U CN206196989U (en) | 2016-11-23 | 2016-11-23 | A kind of flexible solution rod equipment of cigarette rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206196989U true CN206196989U (en) | 2017-05-31 |
Family
ID=58748339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621267955.4U Active CN206196989U (en) | 2016-11-23 | 2016-11-23 | A kind of flexible solution rod equipment of cigarette rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206196989U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109772520A (en) * | 2019-02-19 | 2019-05-21 | 安徽省阜阳市盛大机械有限公司 | A kind of adjustable tool disintegrating apparatus |
| CN111699327A (en) * | 2018-02-08 | 2020-09-22 | 菲利普莫里斯生产公司 | A pair of joinable portions for connecting a drive shaft and a roller |
-
2016
- 2016-11-23 CN CN201621267955.4U patent/CN206196989U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111699327A (en) * | 2018-02-08 | 2020-09-22 | 菲利普莫里斯生产公司 | A pair of joinable portions for connecting a drive shaft and a roller |
| CN111699327B (en) * | 2018-02-08 | 2023-04-14 | 菲利普莫里斯生产公司 | A pair of joinable portions for connecting a drive shaft and a roller |
| CN109772520A (en) * | 2019-02-19 | 2019-05-21 | 安徽省阜阳市盛大机械有限公司 | A kind of adjustable tool disintegrating apparatus |
| CN109772520B (en) * | 2019-02-19 | 2024-02-06 | 安徽省阜阳市盛大机械有限公司 | Crushing apparatus with adjustable cutter |
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