CN206185465U - Semi -automatic carousel formula die casting tapping device - Google Patents
Semi -automatic carousel formula die casting tapping device Download PDFInfo
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- CN206185465U CN206185465U CN201620844695.6U CN201620844695U CN206185465U CN 206185465 U CN206185465 U CN 206185465U CN 201620844695 U CN201620844695 U CN 201620844695U CN 206185465 U CN206185465 U CN 206185465U
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- die casting
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- tapping device
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Abstract
The utility model discloses a semi -automatic carousel formula die casting tapping device, this semi -automatic carousel formula die casting tapping device include the workstation, set up the carousel on the workstation and set up the station on the carousel, around the carousel in proper order the equidistant supplied materials detection mechanism, product reamer, product clearance mechanism, product of being provided with attack tooth machine, zinc bits descaling machine mechanism, screw detection mechanism and the automatic material mechanism of arranging. The utility model discloses a become and increase reaming process and development reaming establishing of injection molding bottom outlet attack the tooth clear bits thread detection's semi -automatic equipment can thoroughly solve the remaining problem of threaded hole tooth bits, ensures product quality, simultaneously examine efficiency entirely and rise to 600pcsH by 60pcsH, examine efficiency entirely and promote by a wide margin. Make human cost and product disqualification rate all reduce owing to introduce semi -automatic carousel formula die casting tapping device by a wide margin.
Description
Technical field
The utility model is related to die casting field, more particularly, to a kind of semi-automatic turntable type die casting tapping device.
Background technology
Die casting tapping is usually that mould molding its bottom outlet arrives tapping equipment and carries out tapping again, and prior art is typically using cutting
The mode cut or extrude carrys out tapping, but both tapping modes inevitably have zinc bits and tooth silk residual in tooth line, right
It is less problematic for less demanding product；But for die casting (the zinc conjunction for for example installing the circuit board mount of car antenna
Golden die casting molding), then zinc bits and tooth silk it is residual be in not allowing to remain in die casting.Because PCB surface can not have metal fillings
Or metallic dust, can otherwise cause wiring board short circuit, cause component function to fail.In order to meet product requirement, manufacturer must not
Artificial air gun is not used to blow screwed hole repeatedly, this mode noise is big and labor intensive, and it is complete also to carry out product afterwards
Inspection, this causes that production efficiency is low, and die casting fraction defective after tapping is up to 3%.Substandard product is flowed into consumer
In hand, manufacturer's prestige is caused to decline.
In the prior art, the product annual requirement for for example installing the die casting of the circuit board mount of car antenna is larger, greatly
About 9,000,000, because tapping is single-station manual operations, and because the die casting characteristic of product with substantial amounts of manpower, it is necessary to be removed
Zinc bits in screwed hole, and product quality is undesirable, product percent of pass big rise and fall, production cost are high, and when have consumption
Person complains the situation of product quality to occur.
Utility model content
In order to overcome the defect in the presence of prior art, the utility model provides a kind of semi-automatic turntable type die casting and attacks
Tooth device.
The utility model provides a kind of semi-automatic turntable type die casting tapping device, including workbench, is arranged on the work
Make the rotating disk on platform and the station being arranged on the rotating disk, spaced set has supplied materials detection machine successively around the rotating disk
Structure, product staving press, product cleaning mechanism, product tooth machining unit, zinc bits cleaning mechanism, thread measurement mechanism and automatic discharge machine
Structure.
Further, the quantity of the station is 10, including 1 pendulum material work for being used to be put into die casting to be processed
Position and 2 reserved stations.
Further, the screwed hole of the die casting that the aperture ratio of the screwed hole of the die casting to be processed is machined
The small 0.2mm in aperture.
Further, whether the supplied materials testing agency is used to detect have die casting to be processed on the station immediately below it
Part；The product staving press is used to increase the straight apertures of the die casting thread Pilot hole to be processed on the station immediately below it；
The product cleaning mechanism is arranged on station lower section, for removing the waste material remained after reaming；The zinc bits cleaning mechanism is set
There is the blowning installation for die casting that the zinc bits of residual blow off.
Further, the product tooth machining unit includes tapping part, laser sensor and bits-suction device, and the bits-suction device sets
Put below the product tooth machining unit and for absorbing the waste material that drops；The tapping part be arranged on the product tooth machining unit top and
In the vertical direction is moved up and down；The laser sensor is arranged on the side of the tapping part and maintains static, for measuring
The thickness of thread of die casting to be processed.
Further, the automatic blanking mechanism is provided with discharge gate and fixed time testing mouthful, and for that will machine
Die casting send out tapping device.
Further, the automatic blanking mechanism is sent to the discharge by the die casting that manipulator will be machined
Mouthful.
Further, the automatic blanking mechanism is sent to described by the die casting that manipulator will periodically be machined
Fixed time testing mouthful.
Due to using above technical scheme, the utility model has the following advantages that compared with prior art：
1. the die casting in semi-automatic turntable type die casting tapping device of the present utility model is by changing the spiral shell of die casting
Pit aperture, makes its diameter than the required small 0.2mm in screwed hole aperture, then is processed screw thread by reaming of the present utility model
Hole aperture increase 0.2mm, just cut off die casting screwed hole oxide layer, tapping again afterwards, there will be no with die casting body
The zinc bits and tooth silk of connection.
2. semi-automatic turntable type die casting tapping device of the present utility model is while tapping, in die casting screwed hole
Lower section, installs bits-suction device, and most of zinc that tapping is produced is considered to be worth doing and absorbed.
3. semi-automatic turntable type die casting tapping device of the present utility model is pacified in adjacent the next position of product tooth machining unit
Equipped with cleaning mechanism is considered to be worth doing for blowing the zinc of bits in screwed hole, the tooth bits in screwed hole can thus be removed clean.
4. semi-automatic turntable type die casting tapping device of the present utility model considers adjacent the next position of cleaning mechanism to be worth doing in zinc,
Thread measurement mechanism is installed, the phenomenon for preventing to leak tapping is produced.
5. the rotating disk of semi-automatic turntable type die casting tapping device of the present utility model can be with compatible three products, three material
Thread-changing between number, ten stations on rotating disk, without changing save a large amount of thread-changing debug times.
The utility model by die cast bottom outlet set change and increase reaming operation and exploitation reaming-tapping-clear bits-
The Semi-automatic device of thread measurement, can thoroughly solve the problems, such as screwed hole interior tooth bits residual, it is ensured that product quality；It is simultaneously complete
Inspection efficiency is substantially improved by 60pcs/H liftings to 600pcs/H, full inspection efficiency.Due to introducing semi-automatic turntable type die casting tapping
Device causes that human cost is greatly reduced, the reduction of product disqualification rate.
Brief description of the drawings
Fig. 1 is the schematic diagram according to the whole machine of semi-automatic turntable type die casting tapping device of the present utility model；
Fig. 2 is the schematic diagram according to semi-automatic turntable type die casting tapping device of the present utility model；
Fig. 3 is the partial schematic diagram according to product tooth machining unit of the present utility model；
Fig. 4 is according to the use flow chart of the utility model semi-automatic turntable type die casting tapping device.
Description of reference numerals：
1 pendulum material station, 2 reserved stations, 3 reserved stations, 4 supplied materials testing agencies, 5 product staving presses, 6 product descaling machines
Structure, 7 product tooth machining units, 71 tapping parts, 72 laser sensors, 8 zinc bits cleaning mechanism, 9 thread measurement mechanisms, 10 automatic discharges
Mechanism, 101 fixed time testings mouthful, 102 discharge gates, 11 rotating disks, 12 workbench.
Specific embodiment
In order that the purpose of this utility model, technical scheme and advantage become more apparent, with reference to embodiment, to this
Utility model is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain that this practicality is new
Type, is not used to limit the utility model.
For asking that the tooth silk or zinc that residual is had in screwed hole of the die cast bottom outlet after tapping in the prior art are considered to be worth doing
Topic, the utility model is analyzed to the surface characteristic after die cast first：According to the characteristic that zinc alloy diecasting is molded, die casting
There is layer of oxide layer on the surface for being molded bottom outlet, and thickness is about 0.05mm-0.1mm.Oxide layer is harder and crisp material, is used
Extrusion forming and directly cut tapping and cause crack of surface layer and collapse de-, thus inevitably cause in the screwed hole after tapping
There is tiny filiform and filiform and die casting body are not fully disconnected, here it is producing the basic original of tooth silk or zinc bits
Cause.The thickness about oxide layer of 0.05mm-0.1mm of zinc die casting alloys generation how is processed, is that the utility model to be solved
The key of technical problem.In the production die casting of such as die casting of the circuit board mount of installation car antenna in the utility model
Cheng Zhong, 0.2mm is reduced by aperture needed for the aperture ratio of die casting screwed hole, after die casting die cast, is made before product tapping
Reamer reaming is carried out with product staving press 5, the aperture incrementss after reaming are 0.2mm, just cut off the oxide layer of die casting, are kept away
The tooth silk of the residual for exempting to cause by oxide layer or the problem of zinc bits, so as to the human problems and noise that solve subsequent treatment ask
Topic.
As illustrated in fig. 1 and 2, it is a kind of semi-automatic turntable type die casting tapping device.The utility model semi-automatic turntable type
The die casting of die casting tapping device processing machines the small 0.2mm in aperture of die casting screwed hole for the aperture ratio of screwed hole.
Semi-automatic turntable type die casting tapping device includes workbench 12, sets rotating disk 11 on table 12 and set
The station on rotating disk 11 is put, spaced set has supplied materials testing agency 4, product staving press 5, product clear successively around rotating disk 11
Reason mechanism 6, product tooth machining unit 7, zinc bits cleaning mechanism 8, thread measurement mechanism 9 and automatic blanking mechanism 10 (as shown in Figure 2).Work
The quantity of position is 10, is used to be put into the pendulum material station 1 and 2 reserved stations 2,3 of die casting to be processed including 1, in advance
It is pendulum material station 1 to stay between station 2 and reserved station 3, and reserved station 2,3 will not place die casting to be processed, reserved station 2,
3 are more facilitated to manually place die casting to be processed.On the station that supplied materials testing agency 4 is used to detecting immediately below it whether
There is die casting to be processed：If detecting die casting to be processed, product staving press 5 starts, and rotating disk is rotated further, to be processed
Die casting carries out reaming；If not detecting die casting to be processed, product staving press 5 does not start, and rotating disk is rotated further.Produce
Product staving press 5 is used to increase the straight apertures of the die casting thread Pilot hole to be processed on the station immediately below it.Product cleaning mechanism 6
Station lower section (not shown) is arranged on, for removing the waste material remained after reaming.
As shown in figure 3, product tooth machining unit 7 includes tapping part 71, laser sensor 72 and bits-suction device (not shown).Inhale bits
Device is arranged on the lower section of product tooth machining unit 7 and for absorbing the waste material for dropping；Tapping part 71 be arranged on the top of product tooth machining unit 7 and
In the vertical direction is moved up and down；Laser sensor 72 is arranged on the side of tapping part 71 and maintains static, to be added for measuring
The thickness of thread of work die casting.
Zinc bits cleaning mechanism 8 is provided with the blowning installation for die casting that the zinc bits of residual blow off.
Thread measurement mechanism 9 carries out thread measurement to the die casting that tapping is completed, and detects whether to leak the die casting of tapping：
If thread measurement mechanism 9 detects the die casting that current die casting is completed for tapping, rotating disk is rotated further；If screw thread is examined
Survey mechanism 9 and detect the die casting that current die casting is non-tapping, then the die casting of non-tapping can be rotated with rotating disk, finally be existed
The intraoral discharge of fixed time testing.
Automatic blanking mechanism 10 is provided with discharge gate 102 and fixed time testing mouthful 101, and the die casting for that will machine
Part sends out tapping device.Automatic blanking mechanism 10 is sent to discharge gate 102 by the die casting that manipulator will be machined.From
Dynamic discharge mechanism 10 is sent to fixed time testing mouthful 101 by the die casting that manipulator will periodically be machined.
Fig. 4 is the application method of semi-automatic turntable type die casting tapping device, is comprised the following steps：
1) die casting to be processed is put into pendulum material station 1, opens tapping device switch, the rotating disk on workbench starts to turn
Dynamic, pendulum material station 1 is reached at reserved station, is rotated further, and pendulum material station 1 is reached immediately below supplied materials testing agency 4 afterwards, supplied materials
Testing agency 4 judges whether die casting to be processed is placed on station；
2) after supplied materials testing agency 4 judges that die casting to be processed is placed on station, rotating disk is rotated further, pendulum material station 1
The underface of product staving press 5 is reached, product staving press 5 increases the straight apertures of the screwed hole of die casting to be processed；It is wherein to be added
The straight apertures incrementss of the thread Pilot hole of work die casting are 0.2mm.
3) after the completion of reaming, rotating disk is rotated further, and pendulum material station 1 reaches the surface of product cleaning mechanism 6, to step 2)
The waste material that middle reaming is produced is cleared up；
4) after the completion of product cleaning mechanism 6 is cleared up, rotating disk is rotated further, pendulum material station 1 reach product tooth machining unit 7 just under
Side, tapping part moves to reach step 4 straight down) in carry out tapping in the die casting screwed hole that completes of reaming, while tapping
The zinc bits that tapping is produced are absorbed using bits-suction device；The thickness for detecting tapping screw thread using laser sensor after the completion of tapping is examined
The degree of wear is surveyed, if the degree of wear reaches alarming value, stops semi-automatic turntable type die casting tapping device；If abrasion journey
Degree is not up to alarming value, then rotating disk is rotated further, and pendulum material station 1 reaches the position that zinc considers cleaning mechanism 8 to be worth doing, zinc bits cleaning mechanism 8
Remove the zinc bits on die casting；
5) after the completion of zinc bits cleaning mechanism 8 removes zinc bits, rotating disk is rotated further, and pendulum material station 1 reaches thread measurement mechanism 9
Underface, to tapping complete die casting carry out thread measurement, detect whether leak tapping die casting；
6) thread measurement die casting is the die casting after tapping, and the die casting that manipulator will be machined is sent to automatic row
Expect the discharge gate 102 of mechanism 10；Through after a while, manipulator captures a die casting for machining to automatic blanking mechanism
10 fixed time testing mouthful 101, the qualified degree for detecting die casting.
7) carrier cleaning, shutdown.
Semi-automatic turntable type die casting tapping device of the present utility model has been generalized to multiple product item numbers such as at present：
LT06, LT07, LT13 and LT14.
Embodiment described above only expresses implementation method of the present utility model, and its description is more specific and detailed, but simultaneously
Therefore the limitation to the utility model the scope of the claims can not be interpreted as.It should be pointed out that for the ordinary skill of this area
For personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these belong to this
The protection domain of utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (8)
1. a kind of semi-automatic turntable type die casting tapping device, it is characterised in that including workbench, be arranged on the workbench
Rotating disk and the station that is arranged on the rotating disk, spaced set has supplied materials testing agency, produces successively around the rotating disk
Product staving press, product cleaning mechanism, product tooth machining unit, zinc bits cleaning mechanism, thread measurement mechanism and automatic blanking mechanism.
2. semi-automatic turntable type die casting tapping device as claimed in claim 1, it is characterised in that the quantity of the station is
10, including the 1 pendulum material station and 2 reserved stations for being used to be put into die casting to be processed.
3. semi-automatic turntable type die casting tapping device as claimed in claim 2, it is characterised in that the die casting to be processed
The small 0.2mm in aperture of the screwed hole of the die casting that the aperture ratio of the screwed hole of part is machined.
4. semi-automatic turntable type die casting tapping device as claimed in claim 1, it is characterised in that the supplied materials testing agency
For detecting on the station immediately below it whether there is die casting to be processed；The product staving press is used to increase immediately below it
The station on die casting thread Pilot hole to be processed straight apertures；The product cleaning mechanism is arranged on station lower section, uses
The waste material remained after reaming is removed；The zinc bits cleaning mechanism is provided with the air blowing for die casting that the zinc bits of residual blow off
Device.
5. semi-automatic turntable type die casting tapping device as claimed in claim 1, it is characterised in that the product tooth machining unit bag
Tapping part, laser sensor and bits-suction device are included, the bits-suction device is arranged on the product tooth machining unit lower section and for absorbing
Drop waste material；The tapping part is arranged on the product tooth machining unit top and in the vertical direction is moved up and down；The laser
Sensor is arranged on the side of the tapping part and maintains static, the thickness of thread for measuring die casting to be processed.
6. semi-automatic turntable type die casting tapping device as claimed in claim 1, it is characterised in that the automatic blanking mechanism
It is provided with discharge gate and fixed time testing mouthful, and die casting for that will machine sends out tapping device.
7. semi-automatic turntable type die casting tapping device as claimed in claim 6, it is characterised in that the automatic discharge machine
Structure, the die casting that will be machined by manipulator is sent to the discharge gate.
8. semi-automatic turntable type die casting tapping device as claimed in claim 6, it is characterised in that the automatic blanking mechanism
The die casting that will periodically be machined by manipulator is sent to the fixed time testing mouthful.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620844695.6U CN206185465U (en) | 2016-08-05 | 2016-08-05 | Semi -automatic carousel formula die casting tapping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620844695.6U CN206185465U (en) | 2016-08-05 | 2016-08-05 | Semi -automatic carousel formula die casting tapping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206185465U true CN206185465U (en) | 2017-05-24 |
Family
ID=58737309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620844695.6U Active CN206185465U (en) | 2016-08-05 | 2016-08-05 | Semi -automatic carousel formula die casting tapping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206185465U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002276A (en) * | 2016-08-05 | 2016-10-12 | 富乐压铸(太仓)有限公司 | Semiautomatic rotating-disc-type tapping device for die castings and use method of semiautomatic rotating-disc-type tapping device |
| CN113211086A (en) * | 2021-05-18 | 2021-08-06 | 深圳市德治鑫自动化设备有限公司 | Multi-station punching and tapping all-in-one machine and use method thereof |
-
2016
- 2016-08-05 CN CN201620844695.6U patent/CN206185465U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002276A (en) * | 2016-08-05 | 2016-10-12 | 富乐压铸(太仓)有限公司 | Semiautomatic rotating-disc-type tapping device for die castings and use method of semiautomatic rotating-disc-type tapping device |
| CN106002276B (en) * | 2016-08-05 | 2019-04-30 | 富乐压铸(太仓)有限公司 | Semi-automatic turntable type die casting tapping device and its application method |
| CN113211086A (en) * | 2021-05-18 | 2021-08-06 | 深圳市德治鑫自动化设备有限公司 | Multi-station punching and tapping all-in-one machine and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215411 No. 8, Xixin Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Aikedi Fule Precision Technology (Taicang) Co.,Ltd. Address before: 215411 No. 8, Xixin Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: FOEHL DIE CASTING (TAICANG) Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |