CN200941526Y - Detecting and removing apparatus for sub-quality commutator bar - Google Patents

Detecting and removing apparatus for sub-quality commutator bar Download PDF

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Publication number
CN200941526Y
CN200941526Y CN 200620107072 CN200620107072U CN200941526Y CN 200941526 Y CN200941526 Y CN 200941526Y CN 200620107072 CN200620107072 CN 200620107072 CN 200620107072 U CN200620107072 U CN 200620107072U CN 200941526 Y CN200941526 Y CN 200941526Y
Authority
CN
China
Prior art keywords
roller
utility
commutator
model
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620107072
Other languages
Chinese (zh)
Inventor
杨积锡
林祥清
谢恒桓
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG CHANGCHENG COMMUTATOR CO Ltd
Original Assignee
ZHEJIANG CHANGCHENG COMMUTATOR CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG CHANGCHENG COMMUTATOR CO Ltd filed Critical ZHEJIANG CHANGCHENG COMMUTATOR CO Ltd
Priority to CN 200620107072 priority Critical patent/CN200941526Y/en
Application granted granted Critical
Publication of CN200941526Y publication Critical patent/CN200941526Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an inspection and elimination device for reject of commutator segment. A rotary coding (1) is arranged on the forward area of the terraced conveying mechanism (2), a roller (10) is arranged on the rotary coding (1), a bracket (11) is arranged out of the roller (10), an upper roller (12) is arranged on the upper of the roller (10) and the bracket (11); The rotary coding (1) is connected to a micro-computer control cubicle (5), a discharge lip (7) is arranged on a discharge channel (9), the discharge lip (7) is connected to a cylinder (6), the cylinder (6) is connected to the microcomputer control cubicle (5). The utility model automatically inspects unqualified commutator and kick off, which ensures the manufacture requirement of the later sequence and improves the product quality; the utility model controls the process quality well, improves the rate of commutator finished product and ensures the application performance of the motor. The utility model also improves the working efficiency and reduces the manufacture cost.

Description

Unaccepted Product of Commutator Bar Measuring ﹠ Removing Device
One, technical field
Whether qualified the utility model relates to a kind of in the manufacturing of motor with the commutator segment of commutator, can be to the commutator segment finished product device that detects and its defective item is rejected.
Two, background technology
At present, motor with the manufacture process of the commutator segment of commutator is: by ladder row connecting gear ladder row (promptly produce the raw material that commutator segment is used---the copper wires after the rolling drawing) is transported to and carries out punching out (according to the requirement of punch die) in the punch press, the commutator segment finished product that punching out goes out is exported by the discharge road through conveyer belt.In this commutator segment manufacture process, usually can arrange failure to feed and commutator segment short-movie, relic phenomenon occur owing to ladder, in follow-up commutator manufacturing, also can't in time find and be effectively controlled, cause commutator finished product percent defective higher.If relic, the most serious is to have influenced motor properties, not only causes economic loss, and has potential safety hazard.
Three, utility model content
Whether qualified the purpose of this utility model is to overcome above-mentioned deficiency, and provides a kind of in the manufacturing of commutator segment, can be by detecting commutator segment finished product device and that its defective item is rejected.
The purpose of this utility model realizes by following technical solution: a kind of Unaccepted Product of Commutator Bar Measuring ﹠ Removing Device, comprise ladder row connecting gear, conveyer belt, discharge road, preorder place at described ladder row connecting gear is provided with rotary encoder, roller is housed on the rotary encoder, roller is provided with support outward, above the roller, on the support upper roller is housed; Rotary encoder and microcomputerized control cabinet link, and are provided with discharge groove on the discharge road, and discharge groove and cylinder link, and cylinder links with the microcomputerized control cabinet again.
After adopting the utility model structure, detect the length that the unit interval manhole ladder is arranged the process roller, and this detection signal is sent to the microcomputerized control cabinet by rotary encoder.Be not inconsistent if detect the gross data of data and storage, what mean that punch press goes out will be the commutator segment defective item, and then microcomputerized control cabinet instruction cylinder moves, and discharge groove is opened and pick out this defective item.Therefore, the utility model compared with prior art can detect the commutator segment defective item automatically and with its rejecting, guarantee the processing request of subsequent handling, has improved product quality; The control procedure quality has improved the commutator rate of finished products well, guarantees the serviceability of motor.And improved operating efficiency, reduced production cost.
Four, description of drawings
Below in conjunction with accompanying drawing and execution mode the utility model is described in further detail.
Fig. 1 is the structural representation of the utility model Unaccepted Product of Commutator Bar Measuring ﹠ Removing Device and installation thereof.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 for the F among Fig. 1 to partial schematic diagram (being the assembly structure figure of rotary encoder, roller, support, upper roller).
Five, embodiment
With reference to Fig. 1, Fig. 2 as can be known, the utility model Unaccepted Product of Commutator Bar Measuring ﹠ Removing Device, comprise ladder row connecting gear 2, conveyer belt 4 (by Electric Machine Control), discharge road 9, preorder place at described ladder row connecting gear 2 is provided with rotary encoder 1, roller 10 is housed on the rotary encoder 1, the outer supports 11 that are provided with of roller 10, above the roller 10, upper roller 12 (as shown in Figure 3) is housed on the support 11; Rotary encoder 1 links with microcomputerized control cabinet 5, is provided with discharge groove 7 on discharge road 9, and discharge groove 7 links with cylinder 6, and cylinder 6 links with microcomputerized control cabinet 5 again.Wherein cylinder 6 also can be contained on the discharge road 9; Rotary encoder, roller, support, upper roller and ladder row connecting gear can be contained on the workbench 13; Ladder row 8 arranges connecting gear 2 (as shown in Figure 3) by entering ladder between upper roller 12 and roller 10; Microcomputer (PLC) control cubicle 5 is used to receive the signal that rotary encoder sends, and cylinder is sent the instruction of whether working.
Punch press 3 is placed between ladder row's connecting gear 2 and the conveyer belt 4.Operation principle of the present utility model is: use in the manufacture process of commutator segment at commutator, ladder row pass through between upper roller and roller earlier, by ladder row connecting gear ladder row is delivered to and carries out punching out in the punch press, the commutator segment finished product that punching out goes out is exported by the discharge road through conveyer belt.The ladder row who prepares punching out is after the rotary encoder on the roller detects, and this detection signal is sent to the microcomputerized control cabinet and calculates (length of unit of account time manhole ladder row process roller); If when finding that the gross data of detection data and storage is not inconsistent, what mean that punch press goes out will be the commutator segment defective item, the microcomputerized control cabinet is made reflection then, calculate this commutator segment defective item again and be sent to D end (as shown in Figure 1) required time by conveyer belt C end, when defective item arrival D end enters the discharge road, the cylinder at place, discharge road receives the instruction of microcomputerized control cabinet and moves, discharge groove is opened and discharge this commutator segment defective item, to separate, reach the purpose of sieve material (promptly detect and reject) with qualified product are strict.

Claims (1)

1, a kind of Unaccepted Product of Commutator Bar Measuring ﹠ Removing Device, comprise ladder row connecting gear (2), conveyer belt (4), discharge road (9), it is characterized in that: the preorder place at described ladder row's connecting gear (2) is provided with rotary encoder (1), roller (10) is housed on the rotary encoder (1), the outer support (11) that is provided with of roller (10) is equipped with upper roller (12) on the top of roller (10), support (11); Rotary encoder (1) links with microcomputerized control cabinet (5), is provided with discharge groove (7) on discharge road (9), and discharge groove (7) links with cylinder (6), and cylinder (6) links with microcomputerized control cabinet (5) again.
CN 200620107072 2006-08-25 2006-08-25 Detecting and removing apparatus for sub-quality commutator bar Expired - Fee Related CN200941526Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620107072 CN200941526Y (en) 2006-08-25 2006-08-25 Detecting and removing apparatus for sub-quality commutator bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620107072 CN200941526Y (en) 2006-08-25 2006-08-25 Detecting and removing apparatus for sub-quality commutator bar

Publications (1)

Publication Number Publication Date
CN200941526Y true CN200941526Y (en) 2007-08-29

Family

ID=38747702

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620107072 Expired - Fee Related CN200941526Y (en) 2006-08-25 2006-08-25 Detecting and removing apparatus for sub-quality commutator bar

Country Status (1)

Country Link
CN (1) CN200941526Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104009364A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Commutator segment automatic inserting mechanism
CN104638494A (en) * 2015-02-06 2015-05-20 安固集团有限公司 Commutator bar continuous blanking mechanism with automatic short bar and broken bar recognition processing function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104009364A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Commutator segment automatic inserting mechanism
CN104638494A (en) * 2015-02-06 2015-05-20 安固集团有限公司 Commutator bar continuous blanking mechanism with automatic short bar and broken bar recognition processing function

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Angu Group Co., Ltd.

Assignor: Zhejiang Changcheng Commutator Co., Ltd.

Contract fulfillment period: 2008.12.20 to 2013.12.19

Contract record no.: 2009330000175

Denomination of utility model: Detecting and removing apparatus for sub-quality commutator bar

Granted publication date: 20070829

License type: Exclusive license

Record date: 20090121

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.12.20 TO 2013.12.19; CHANGE OF CONTRACT

Name of requester: ANGU GROUP CO.,LTD.

Effective date: 20090121

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070829

Termination date: 20110825