CN206184937U - Automatic tubulation equipment - Google Patents
Automatic tubulation equipment Download PDFInfo
- Publication number
- CN206184937U CN206184937U CN201620800236.8U CN201620800236U CN206184937U CN 206184937 U CN206184937 U CN 206184937U CN 201620800236 U CN201620800236 U CN 201620800236U CN 206184937 U CN206184937 U CN 206184937U
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- Prior art keywords
- support
- polishing
- automatic
- lifting
- pipe fitting
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Abstract
The utility model discloses an automatic tubulation equipment, a serial communication port, including crimping mechanism, welding set, welding missing detection device, automatic polishing device, cutting device that PLC programmable controller, frame set gradually on and, crimping mechanism is including setting up a plurality of roller group of group and the upper and lower stop gear s of setting between adjacent two sets of roller group on same sharp direction of transfer. The utility model discloses simple structure, convenient to use compares in product of the same type, and production efficiency is high, and the performance is more superior.
Description
Technical field
The utility model is related to tubing production technical field, more particularly, to a kind of tubulation apparatus.
Background technology
Tuber, also known as welded tube mill, is that plate material is rolled the equipment for steel pipe.Steel pipe through uncoiling, shaping, welding, beat
The technique productions such as mill, sizing, alignment, scale, cut-out are formed, and are a kind of seamed pipes.According to materials classification, tuber can be divided into,
High frequency tuber and stainless steel tuber, wherein, stainless steel tuber is most widely used.As Chinese Patent Application No. is
CN201010251535, a kind of rolling machine, including support, the feeding device, coiled body, the bonding machine that are arranged on support, conveying
Device includes being erected at the transport platform of support, the drive mechanism of the sheet material advance driven in transport platform；Coiled body includes vertical
The fixed mount being fixed in support platform, the reel in caged for being horizontally set with fixed mount and being obliquely installed relative to transport platform,
It is arranged in described support platform and positioned at the end of transport platform；Bonding machine is arranged on the exit of coiled body, is used for
The adjacent cartridges element solder that spiral is rolled out is together.The rolling machine of this patent structure uses caged reel, and this causes that sheet material exists
Contact in reel with reel is changed into a little contacting, so that the friction between sheet material and reel is smaller, the body of bending forming can be stablized
Ground from reel out, the production efficiency of pipe is also improved, but, its shortcoming be by the way of automatic welding,
Once there is solder skip in welding process, because people cannot learn the very first time, accordingly, it would be desirable to checked again by workman,
It is unavoidable to occur that because of human negligence the product for causing part and having the defects such as solder skip comes into the market, not only cause gold to buying user
Money loses, but also can influence the reputation of production firm.On the other hand, after stainless steel tube welding, cutting work is usually first passed through
After pipe fitting is cut into designated length by sequence, by being stored in conveying device feeding storage shelf；Transport throwing to manually by workman again
Further surface polishing is carried out in ray machine, labor strength is big, low production efficiency；Also, whole polishing process one
As by being manually controlled, experience not only to workman, technical merit requirement are higher, and the quality of pipe fitting cannot also be protected
Barrier.For this reason, it is necessary to research and develop it is a kind of more can guarantee that the quality that product has, can improve production efficiency tubulation apparatus.
The content of the invention
The purpose of this utility model is exactly that the one kind provided to solve the deficiency of prior art is not only simple in structure, raw
Produce efficiency high, the automatic tubulation apparatus of energy continuous production metal pipe material.
The utility model is to realize above-mentioned purpose using following technical solution：A kind of automatic tubulation apparatus, it is special
Levy and be, including PLC, frame and the coiled body for setting gradually thereon, welder, leak inductance dress
Put, automatic polishing device, cutter sweep；
Coiled body includes some groups of roller sets being arranged on same linear transmission direction and is arranged on two adjacent groups roller
Position-limit mechanism up and down between wheel group；
Welder uses the welding manner of gas welding, including welding torch, welding torch support frame and apparatus of oxygen supply, welding torch support frame bag
Lifting support and the horizontal support arms being fixed on lifting support are included, welding torch is inclined and is fixed in horizontal support arms；
Leak inductance device includes the infrared ray for being arranged on the detection pedestal on the outside of welder, being arranged on detection pedestal
Detection means, PLC is connected with the signal output part of infra-red ray detection device；
Automatic polishing device includes being arranged on pipe fitting supporting and positioning mechanism, the polishing mechanism of welder output end, polishing
Polishing electric machine, driving polishing support lifting that mechanism includes polishing support and the bistrique for setting thereon, drives bistrique rotation
Grinding head lifting device, PLC connection control polishing electric machine working condition and drive grinding head lifting dress
Put execution lifting action；
Cutter sweep include sliding trolley and set thereon Cutter apron, cutter motor and be rotated by cutter motor
Cutting knife, is provided with the line slideway coordinated with sliding trolley on support.
Used as further illustrating for such scheme, supporting table and the connection that support tubes are provided with the detection pedestal are solid
The support of infra-red ray detection device is determined, infra-red ray detection device is arranged on support, just to the weld seam of pipe fitting.
Further, telescoping cylinder is provided with the support, the piston rod end of telescoping cylinder is provided with detection termination, infrared
Line detector is fixed on detection termination.
Further, the infra-red ray detection device is popped one's head in including at least two infrared detections, more than two infrared
Line detection probe is arranged in parallel, and is divided into the outside of pipe fitting.
Further, the pipe fitting supporting and positioning mechanism includes workbench and setting forward and backward locating ring on the table
Set, forward and backward positioning ring set is coaxially disposed, and the sidepiece for positioning ring set is provided with the lock screw that portion extends thereto, and pipe fitting is successively
Through forward and backward positioning ring set, realize adapting to the processing of various outer diameter pipe fitting by the position for adjusting lock screw.
The grinding head lifting device includes lifting motor device, the company that crane, connection drive crane to rise or fall
The guiding mechanism between lifting motor device and crane is connected to, guiding mechanism includes standing to the guide rod for setting, is sheathed on guide rod
On sliding seat, lifting motor device include the stepper motor being arranged on sliding seat, be arranged on it is flat with guide rod on crane
Capable stationary rack, is connected to the gear drive between stepper motor and stationary rack, PLC connection control
Stepper motor processed.
Further, current transformer is in series between the polishing electric machine and PLC, works as polishing
After electric machine starts, the both sides signal of current transformer changes with the pressure size of bistrique, and PLC connects
After receiving the both sides signal of current transformer, drive grinding head lifting device to rise or fall, realize automatically grinding.
The utility model is using the above-mentioned technical solution beneficial effect to be reached：
The utility model is using main by coiled body, welder, leak inductance device, automatic polishing device, cutting
The pipe crimping structure of device, is all uniformly controlled, nothing from feeding-pipe crimping-welding-cut-out whole process by PLC
Need to manually participate in, realize automation mechanized operation, good stability, production efficiency is high, and labor strength is low.
Brief description of the drawings
Fig. 1 is principle schematic diagram. of the present utility model；
Fig. 2 is structural representation of the present utility model；
Fig. 3 is coiled body schematic diagram of the present utility model；
Fig. 4 is leak inductance apparatus structure schematic diagram of the present utility model；
Fig. 5 is automatic polishing device structural representation of the present utility model；
Fig. 6 is cutter sweep structural representation of the present utility model；
Fig. 7 is leak inductance device control principle drawing of the present utility model；
Fig. 8 is automatic polishing device control principle drawing of the present utility model.
Description of reference numerals：1st, PLC 2, frame 3, coiled body 3-1, roller set 3-2, up and down
Position-limit mechanism 4, welder 4-1, welding torch 4-2, welding torch support frame 5, leak inductance device 5-1, detection pedestal 5-11,
Supporting table 5-12, support 5-13, telescoping cylinder 5-14, detection termination 5-2, infra-red ray detection device 6, automatic polishing device
6-1, pipe fitting supporting and positioning mechanism 6-11, workbench 6-12, positioning ring set 6-13, lock screw 6-2, polishing mechanism 6-
21st, polishing support 6-22, bistrique 6-23, polishing electric machine 6-24, grinding head lifting device 6-241, crane 6-242,
Lifting motor device 6-243, guiding mechanism 7, cutter sweep 7-1, sliding trolley 7-2, Cutter apron 7-3, cutter motor 8,
Current transformer.
Specific embodiment
The technical program is explained in detail below in conjunction with specific embodiment.
As Figure 1-Figure 8, the utility model is a kind of automatic tubulation apparatus, including PLC 1, frame 2
And coiled body 3, welder 4, leak inductance device 5, automatic polishing device 6, the cutter sweep 7 for setting gradually thereon, volume
Bent mechanism 3 include some groups of roller set 3-1 being arranged on same linear transmission direction and be arranged on two adjacent groups roller set it
Between position-limit mechanism 3-2 up and down；Welder 4 uses the welding manner of gas welding, including welding torch 4-1, welding torch support frame 4-2 and confession
Oxygen device, welding torch support frame includes lifting support and the horizontal support arms being fixed on lifting support, and welding torch is inclined and is fixed on water
On flat support arm；Leak inductance device 5 includes being arranged on the detection pedestal 5-1 on the outside of welder, is arranged on detection pedestal
Infra-red ray detection device 5-2, be connected PLC 1 with the signal output part of infra-red ray detection device；Automatic polishing
Device 6 includes being arranged on pipe fitting supporting and positioning mechanism 6-1, the polishing mechanism 6-2 of welder output end, and polishing mechanism includes throwing
The light support 6-21 and bistrique 6-22 for setting thereon, the polishing electric machine 6-23 for driving bistrique rotation, driving polishing support liter
The grinding head lifting device 6-24 of drop, the working condition and driving bistrique of PLC connection control polishing electric machine
Lowering or hoisting gear performs lifting action；Cutter sweep 7 includes sliding trolley 7-1 and the Cutter apron 7-2, the cutter motor 7- that set thereon
3 and the cutting knife that is rotated by cutter motor, the line slideway coordinated with sliding trolley is provided with support.
The supporting table 5-11 and the infra-red ray detection device that is connected of support tubes are provided with the detection pedestal 5-1
Support 5-12, infra-red ray detection device is arranged on support, just to the weld seam of pipe fitting.Telescoping cylinder 5-13 is provided with support, is stretched
The piston rod end of contracting cylinder is provided with detection termination 5-14, and infra-red ray detection device is fixed on detection termination.The infrared ray
Detection means is popped one's head in including at least two infrared detections, and four are used in the present embodiment, and four infrared probes are infrared
Line detection probe is arranged in parallel, and is divided into top, lower section, left and the right of pipe fitting, and the four direction to pipe fitting is detected,
Ensure the Stability and veracity of detection data.
Further, the pipe fitting supporting and positioning mechanism 6-1 includes workbench 6-11 and sets on the table forward and backward
Positioning ring set 6-12, forward and backward positioning ring set is coaxially disposed, and the sidepiece for positioning ring set is provided with the lock screw that portion extends thereto
6-13, pipe fitting sequentially passes through forward and backward positioning ring set, is realized to adapt to various outer diameter pipe fitting by the position for adjusting lock screw
Processing.
The grinding head lifting device 6-24 includes the lifting electricity that crane 6-241, connection drive crane to rise or fall
Machine device 6-242, the guiding mechanism 6-243 being connected between lifting motor device and crane, guiding mechanism include standing to setting
The guide rod put, the sliding seat being sheathed on guide rod, lifting motor device include the stepper motor being arranged on sliding seat, are arranged on
The stationary rack parallel with guide rod on crane, is connected to the gear drive between stepper motor and stationary rack, PLC
Programmable Logic Controller connection control stepper motor.
Further, current transformer 8 is in series between the polishing electric machine and PLC, when beating
After mill electric machine starts, the both sides signal of current transformer changes with the pressure size of bistrique, PLC
After receiving the both sides signal of current transformer, drive grinding head lifting device to rise or fall, realize automatically grinding.
The utility model compared with prior art, using mainly by coiled body, welder, leak inductance device, from
Dynamic burnishing device, the pipe crimping structure of cutter sweep, from feeding-pipe crimping-welding-cut-out whole process all by PLC programmable controls
Device processed is uniformly controlled, and without artificial participation, realizes automation mechanized operation, and good stability, production efficiency is high, and labor strength is low.
Above-described is only preferred embodiment of the present utility model, it is noted that for the ordinary skill of this area
For personnel, on the premise of the utility model creation design is not departed from, various modifications and improvements can be made, these all belong to
In protection domain of the present utility model.
Claims (7)
1. a kind of automatic tubulation apparatus, it is characterised in that including PLC, frame and the volume for setting gradually thereon
Bent mechanism, welder, leak inductance device, automatic polishing device, cutter sweep,
Coiled body includes some groups of roller sets being arranged on same linear transmission direction and is arranged on two adjacent groups roller set
Between position-limit mechanism up and down；
Welder uses the welding manner of gas welding, including welding torch, welding torch support frame and apparatus of oxygen supply, and welding torch support frame is including rising
Descending branch frame and the horizontal support arms being fixed on lifting support, welding torch are inclined and are fixed in horizontal support arms；
Leak inductance device includes the infrared detection for being arranged on the detection pedestal on the outside of welder, being arranged on detection pedestal
Device, PLC is connected with the signal output part of infra-red ray detection device；
Automatic polishing device includes being arranged on pipe fitting supporting and positioning mechanism, the polishing mechanism of welder output end, polishing mechanism
Including polishing support and the bistrique for setting thereon, the mill for driving the bistrique polishing electric machine for rotating, driving polishing support lifting
Head lifting device, the working condition and driving grinding head lifting device of PLC connection control polishing electric machine are held
Row lifting action；
Cutter sweep is including sliding trolley and the Cutter apron for setting thereon, cutter motor and by cutting that cutter motor is rotated
Knife, is provided with the line slideway coordinated with sliding trolley on support.
2. automatic tubulation apparatus according to claim 1, it is characterised in that be provided with support tubes on the detection pedestal
Supporting table and the support of infra-red ray detection device of being connected, infra-red ray detection device is arranged on support, just to pipe fitting
Weld seam.
3. automatic tubulation apparatus according to claim 2, it is characterised in that be provided with telescoping cylinder on the support, stretch
The piston rod end of cylinder is provided with detection termination, and infra-red ray detection device is fixed on detection termination.
4. automatic tubulation apparatus according to claim 3, it is characterised in that the infra-red ray detection device includes at least two
Individual infrared detection probe, more than two infrared detection probes are arranged in parallel, and are divided into the outside of pipe fitting.
5. automatic tubulation apparatus according to claim 1, it is characterised in that the pipe fitting supporting and positioning mechanism includes work
Platform and setting forward and backward positioning ring set on the table, forward and backward positioning ring set are coaxially disposed, and the sidepiece for positioning ring set is provided with
The lock screw that portion extends thereto, pipe fitting sequentially passes through forward and backward positioning ring set.
6. automatic tubulation apparatus according to claim 1, it is characterised in that the grinding head lifting device include crane,
Connection drives the lifting motor device that crane rises or falls, the Guiding machine being connected between lifting motor device and crane
Structure, guiding mechanism includes founding guide rod, the sliding seat being sheathed on guide rod to setting, and lifting motor device includes being arranged on slip
Stepper motor, the stationary rack parallel with guide rod being arranged on crane on seat, are connected to stepper motor and stationary rack
Between gear drive, PLC connection control stepper motor.
7. automatic tubulation apparatus according to claim 1, it is characterised in that the polishing electric machine may be programmed with PLC
Current transformer is in series between controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620800236.8U CN206184937U (en) | 2016-07-27 | 2016-07-27 | Automatic tubulation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620800236.8U CN206184937U (en) | 2016-07-27 | 2016-07-27 | Automatic tubulation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206184937U true CN206184937U (en) | 2017-05-24 |
Family
ID=58737304
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620800236.8U Expired - Fee Related CN206184937U (en) | 2016-07-27 | 2016-07-27 | Automatic tubulation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206184937U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413899A (en) * | 2017-08-07 | 2017-12-01 | 朱洪亮 | A kind of bending-forming apparatus of water heater heat-insulating shield |
-
2016
- 2016-07-27 CN CN201620800236.8U patent/CN206184937U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413899A (en) * | 2017-08-07 | 2017-12-01 | 朱洪亮 | A kind of bending-forming apparatus of water heater heat-insulating shield |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 Termination date: 20180727 |