CN114453815A - Welding console with real-time adjustment of welding position for machining of mechanical mold parts - Google Patents

Abstract

The invention discloses a welding operation table whose welding position can be adjusted in real time for machining of mechanical mold parts. Inside the two sets of adjustment grooves, two sets of drive rollers are installed on the outside of the transmission rod, the drive rollers are located inside the adjustment grooves, and a transmission belt is movably installed on the outside of the drive rollers. In the invention, a movable inner tube is installed, and the operation of the motor is controlled to drive the driving wheel at the output end to rotate, the driving wheel rotates to drive the outer transmission belt to rotate, the transmission belt rotates to drive the inner driven wheel to rotate, and the rotation of the driven wheel drives the inner movable inner tube to rotate. The inner side of the fixed outer ring rotates, and the rotation of the movable inner tube drives the inner adjustment rod and the clamping plate to rotate, and the rotation of the clamping plate drives the inner tubular workpiece to rotate, which is convenient for the device to automatically adjust the welding seam angle during welding. welding.

Description

Welding console with real-time adjustment of welding position for machining of mechanical mold parts

technical field

The invention relates to the technical field of machining of mechanical mold parts, in particular to a welding console whose welding position can be adjusted in real time for machining of mechanical mold parts.

Background technique

A mechanical mold is a tool used to shape objects. This tool is composed of various parts. Different molds are composed of different parts. During the processing of the workpiece, the workpiece needs to be welded, and the two individual parts are connected by welding. into a whole.

The defects of the welding console in the prior art are:

1. Patent document CN214239587U discloses a welding console, "comprising a frame and a welding flower basket fixed on the frame; the frame includes a frame body, a limit post, a cantilever beam assembly, a lead screw, a limit The column is installed on the frame body, and the lead screw is installed on the cantilever beam assembly. The welding flower basket includes a handwheel, a connecting rod, a heating welding piece, and a guide column. The screw is connected by the lead screw sleeve, the guide column is provided with a sliding sleeve, the guide column is connected with the lead screw through the sliding sleeve, one end of the connecting rod is connected with the lead screw sleeve, the other end is connected with the heating welding piece, and the heating welding piece is connected with the guiding column. The hand wheel drives the lead screw sleeve to reciprocate, and the connecting rod drives the heating and welding parts to move downward, and turn it over to the horizontal direction, the upper material of the cylindrical workpiece is turned over and processed, and the heating and welding parts are heated by electricity to realize the welding of the workpiece.”, The device lacks a structure for adjusting the position of the welding workpiece in real time according to needs during welding, and requires workers to manually adjust the position of the workpiece, which is rather troublesome.

2. The patent document CN210099162U discloses a multi-functional welding console, "including a box body, a power adapter, a metal threading hose, a metal hose bracket, a fan and a lighting device, a magnifying glass, an electric iron, and a cover hinged on the box body, An operation panel is arranged in the box body, an installation cavity is arranged between the box body and the operation panel, a circuit board is arranged in the installation cavity, and a main power interface is arranged on the box body; a fuse and a first transformer module are arranged on the main control circuit board. , the second transformer module; the operation panel is provided with a welding clamping device, an electric soldering iron placement seat, a first switch, a second switch, a first power interface, a second power interface, a magnifying glass installation port and an electronic rotary voltage regulator, The fan and the lighting device are connected to the second power interface through a metal threading hose, and the magnifying glass is connected to the installation port of the magnifying glass through the metal hose bracket; In this case, when welding workpieces, due to the lack of angle adjustment structure, it is impossible to fully weld the places that need to be welded, which affects the welding quality.

3. The patent document CN205464911U discloses a multi-functional welding console, "comprising a base, a first support rod vertically fixed on the base, and a second support rod connected with the first support rod, fixed on the second support rod. The connecting plate at the end of the rod, the connecting rod installed on the connecting plate, and the clamp installed at the end of the connecting rod, the clamp is used to fix the connection welding plate; the second support rod can surround the first support rod The axis 360 rotates, and the clamp can rotate around the axis 360 of the connecting rod. The second support rod can move up and down, so as to adjust the vertical height of the connecting plate, the connecting rod and the clamp. The operating table has a diameter It is suitable for industrial and mining enterprises, schools and vocational skill training institutions.” When the device is welding some heterosexual workpieces, the structure of the device cannot meet the needs, and workers are required. Manual fixed workpiece machining.

4. The patent document CN204148794U discloses a rotary welding console, which "includes a bracket and a platform, and also includes a rotating mechanism. The welding platform is located above the bracket and is rotatably connected in a vertical direction through the rotating mechanism. The above-mentioned welding console realizes the rotation of the platform relative to the support through the rotating mechanism, and the operator can find any angle suitable for welding without walking, thereby reducing labor intensity and improving welding work efficiency. In addition, the utility model Also disclosed is a welding tooling system, comprising at least one conveyor and at least one above-mentioned rotary welding operation table arranged along the welding process flow. The conveyor is arranged between the two welding stations to automatically transport the welding components, saving energy The traditional manual handling process is eliminated, thereby further reducing labor costs and improving transportation efficiency.” The device lacks a structure to collect debris, making the device more troublesome to clean.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide a welding console whose welding position can be adjusted in real time for machining mechanical mold parts, so as to solve the problems raised in the above-mentioned background art.

In order to achieve the above purpose, the present invention provides the following technical solutions: a welding console whose welding position can be adjusted in real time for processing mechanical mold parts includes a base, and two sets of adjustment grooves are provided on the inner side of the base, and the inner side of the base is installed through the base. There is a transmission rod, and the transmission rod penetrates through the inside of the two sets of adjustment grooves, two sets of transmission rollers are installed on the outside of the transmission rod, the transmission rollers are located on the inner side of the adjustment groove, and the outer side of the transmission roller A connecting block is installed on the upper surface of the transmission belt, and a moving plate is installed on the top of the connecting block;

A support plate is installed on the top of the moving plate, guide slide bars are installed on the inner side of the two sets of the support plates, and a sliding collar is sleeved on the outer side of the two sets of the guide slide bars;

A support box is installed on the top of the sliding collar, a collection box is movably installed on the inner side of the support box, two sets of support seats are symmetrically installed on both sides of the top of the support box, and a fixed outer shell is installed on the top of the support seat. A support rod is symmetrically installed on the top of the support box.

Preferably, two sets of guide slides are installed on the top of the base, and the two sets of guide slides are located between the two sets of adjustment grooves, a motor is installed on the front of the base, and the output end of the motor is connected to one end of the transmission rod.

Preferably, a guide clip is installed at the bottom of the moving plate, the bottom of the guide clip is fitted on the outer side of the top of the guide slide, and a fixed plate is installed on the top of the moving plate, and the fixed plate is located between the two sets of support plates. A screw rod is movably installed between the group fixing plates, a servo motor is installed on the front of the fixing plate, and the output end of the servo motor is movably connected with the front end of the screw rod.

Preferably, the bottom of the support box is provided with an inner threaded collar, the inner threaded collar is threaded on the outer side of the lead screw, a limiting groove is installed on the inner wall of the support box, and the top of the support box is fitted with an interceptor The inner side of the intercepting plate is provided with a through hole.

Preferably, a movable inner tube is movably installed on the inner side of the fixed outer ring, six sets of annularly arranged adjusting rods are installed on the inner side of the movable inner tube, the output ends of the six sets of adjustment rods are installed with clamping plates, and the outer side of the movable inner tube is installed with a clamping plate. A driven wheel is installed, a control motor is installed on the top of the fixed outer ring through a connecting piece, a driving wheel is movably installed at the output end of the control motor through a connecting rod, a transmission belt is installed on the outer side of the driving wheel, and the bottom of the transmission belt is sleeved on the outer side of the driven wheel.

Preferably, a fixing ring is installed on the top of the support rod, a limiting member is installed on the inner side of the fixing ring, a threaded rod is installed at one end of the limiting member, the threaded rod penetrates the inner wall of one end of the fixing ring, and the outer side of the threaded rod is threadedly installed with a tightening member. Firmware, one end of the threaded rod is installed with a rocking handle, the other end of the stopper is installed with a rotating rod through the inner wall of the other end of the fixing ring, and one end of the rotating rod is installed with a U-shaped clamping plate, and the top wall of the U-shaped clamping plate penetrates through An electric telescopic rod is installed, and a skid plate is installed at the output end of the electric telescopic rod.

Preferably, support clips are installed on both outer walls of the collection box, the support clips are embedded in the inner side of the limiting groove, and a handle is installed on the front of the collection box.

The working steps of the welding console are as follows:

S1. The worker classifies the parts that need to be welded. When two sets of cylindrical workpieces need to be welded, the worker places the two sets of cylindrical workpieces on the inner side of the movable inner tube, so that the cylindrical workpieces are located between each set of clamping plates. The parts to be welded between the cylindrical workpieces are pressed together, and then the worker controls the adjustment rod to extend, so that the clamping plate moves forward, and the clamping plate touches the outer surface of the cylindrical workpiece to fix the two sets of cylindrical workpieces to ensure that the device can be Weld the workpiece smoothly;

S2. After the workpiece is placed, the worker controls the operation of the motor according to the welding needs. The motor drives the transmission rod at the output end to rotate, the transmission rod rotates to drive the outer transmission roller to rotate, the transmission roller rotates to drive the outer transmission belt to rotate, and the transmission belt rotates Drive the top connecting block to move, and the connecting block moves to drive the top moving plate to move horizontally. During the movement of the moving plate, the bottom guide clip moves along with it. During the movement of the moving plate, there is an offset situation. At the same time, the servo motor on the fixed plate runs, which drives the screw at the output end to rotate. The rotation of the screw drives the outer thread to rotate. The movement of the ring drives the displacement of the support box at the top, and at the same time drives the movement of the sliding collar. The sliding collar is sleeved on the outer side of the guide sliding rod. The sliding collar moves horizontally back and forth to avoid the offset of the support box, and the movement of the support box drives the adjustment position of the workpiece at the top;

S3. After the workpiece is moved to the designated position and the top of the workpiece is welded, control the operation of the motor to drive the driving wheel at the output end to rotate, the driving wheel rotates to drive the outer transmission belt to rotate, the transmission belt rotates to drive the inner driven wheel to rotate, and the driven wheel rotates Drive the inner movable inner tube to rotate on the inner side of the fixed outer ring, the rotation of the movable inner tube drives the inner adjustment rod and the clamping plate to rotate, and the rotation of the clamping plate drives the inner tubular workpiece to rotate, which is convenient for the device to automatically adjust the welding during welding. Seam angle, circular welding of workpieces, to ensure the quality of welding, to facilitate automatic welding by the device, and to reduce the work pressure of workers;

S4. When the workpiece needs to be welded with a square block workpiece, the worker places the two workpieces to be welded on the inner side of the U-shaped clamping plate, presses the two groups of workpieces together, and then the electric telescopic rod is extended to drive the anti-skid plate to move forward. The anti-skid plate is pressed against the upper surface of the workpiece, and the workpiece is clamped. When the workpiece needs to be welded, the worker can grasp the crank handle and control the rotation of the threaded rod. The rotation of the limiter drives the rotation of the rotating rod, and the rotating rod drives the U-shaped clamping plate to adjust the angle, thereby driving the angle of the inner workpiece to adjust. The outer wall of one end of the fixing ring is squeezed to fix the device to ensure that the workpiece can be welded normally;

S5. During the welding process, there will be a lot of debris, and the debris will fall to the top of the intercepting plate under the influence of gravity, and some will fall to the inside of the support box through the through hole. After the welding is completed, the worker can The debris on the intercepting plate is swept to the inside of the through hole, and the impurities enter the inside of the collection box through the through hole.

Compared with the prior art, the beneficial effects of the present invention are:

1. In the present invention, a moving plate and a support box are installed, the motor drives the transmission rod at the output end to rotate, the transmission rod rotates and drives the outer transmission roller to rotate, the transmission roller rotates to drive the outer transmission belt to rotate, and the transmission belt rotates to drive the top of the transmission belt. When the connecting block moves, the connecting block is displaced inside the adjustment groove. The moving of the connecting block drives the moving plate at the top to move horizontally from side to side. During the movement of the moving plate, the guiding clip at the bottom moves along with it, and the guiding clip is guided by the guide slide to move. , to avoid the displacement of the moving plate on the top of the guide clip during the movement, and at the same time the servo motor on the fixed plate runs, driving the lead screw at the output end to rotate, the lead screw rotation drives the outer thread to rotate, and drives the inner thread through the thread. The movement of the collar, the movement of the inner thread collar drives the displacement of the support box at the top, and at the same time drives the movement of the sliding collar. To ensure the stable guiding of the sliding rod to guide the sliding collar to move horizontally back and forth, to avoid the offset of the support box, the movement of the support box drives the workpiece adjustment position on the top, so that the workpiece position can be adjusted in real time during welding.

2. In the present invention, a movable inner tube is installed to control the operation of the motor to drive the driving wheel at the output end to rotate. The rotation of the driving wheel drives the outer transmission belt to rotate, and the rotation of the transmission belt drives the inner driven wheel to rotate. The rotation of the driven wheel drives the inner movable inner The tube rotates on the inner side of the fixed outer ring, and the rotation of the movable inner tube drives the inner adjustment rod and the clamping plate to rotate, and the rotation of the clamping plate drives the inner tubular workpiece to rotate, which is convenient for the device to automatically adjust the welding seam angle during welding. Ring welding is carried out to ensure the quality of welding, which is convenient for automatic welding of the device and reduces the work pressure of workers.

3. In the present invention, by installing a crank handle, two workpieces to be welded are placed on the inner side of the U-shaped clamping plate, and the two groups of workpieces are pressed together, and then the electric telescopic rod is extended to drive the anti-skid plate to move forward, so that the anti-skid plate is moved forward. Abutting on the upper surface of the workpiece to clamp the workpiece. When welding special-shaped workpieces, the worker can grasp the crank handle as required and control the rotation of the threaded rod. The rotation of the threaded rod drives the limiter inside the fixing ring to rotate, and the limiter The rotation drives the rotating rod to rotate, and the rotating rod drives the U-shaped clamping plate to adjust the angle, thereby driving the angle of the inner workpiece to adjust. After adjusting to the appropriate angle, the worker rotates the fastener to move outside the threaded rod, so that the fastener and the limit The position piece squeezes the outer wall of one end of the fixing ring to fix the device to ensure that the workpiece can be welded normally.

4. In the present invention, a collection box is installed, a large amount of debris will appear during the welding process, and the debris will fall to the top of the intercepting plate under the influence of gravity, and some will fall to the inner side of the support box through the through hole. , After the welding is completed, the worker can sweep the debris on the intercepting plate to the inside of the through hole, and the impurities enter the inside of the collection box through the through hole. After the work is completed, the worker takes out the collection box for garbage dumping.

Description of drawings

Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

Fig. 2 is the base structure schematic diagram of the present invention;

Fig. 3 is the structure schematic diagram of the collection box of the present invention;

4 is a schematic diagram of the three-dimensional structure of the movable inner tube of the present invention;

Fig. 5 is the structure schematic diagram of the movable inner tube of the present invention;

Fig. 6 is the structural representation of A place of the present invention;

FIG. 7 is a schematic diagram of the three-dimensional structure of the U-shaped card board of the present invention;

FIG. 8 is a schematic structural diagram of the U-shaped card board of the present invention.

In the figure: 1, base; 101, adjustment groove; 102, transmission rod; 103, transmission roller; 104, motor; 105, conveyor belt; 106, connecting block; 107, guide slide; 2, moving plate; 201, guide Clamp; 202, support plate; 203, guide sliding rod; 204, fixing plate; 205, lead screw; 206, servo motor; 3, support box; 301, sliding collar; 302, inner thread collar; 303, limit Position slot; 304, intercepting plate; 305, through hole; 4, movable inner tube; 401, support seat; 402, fixed outer ring; 403, driven wheel; 404, control motor; 405, driving wheel; 406, transmission belt; 407 , Adjusting rod; 408, Clamping plate; 5, U-shaped clamping plate; 501, Electric telescopic rod; 502, Antiskid plate; 503, Rod; 504, Limiting piece; 505, Threaded rod; 506, Rocker; 508, fixing ring; 509, supporting rod; 6, collecting box; 601, supporting clip; 602, handle.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship described in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, a specific orientation, and a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" may be a fixed connection It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

Please refer to FIG. 1 to FIG. 8 , an embodiment provided by the present invention: a welding console whose welding position can be adjusted in real time for processing mechanical mold parts;

Further, it includes a base 1, the inner side of the base 1 is provided with two sets of adjustment grooves 101, the inner side of the base 1 is provided with a transmission rod 102, and the transmission rod 102 penetrates through the interior of the two sets of adjustment grooves 101, the transmission rod Two sets of drive rollers 103 are installed on the outside of 102, the drive rollers 103 are located inside the adjustment groove 101, the outside of the drive roller 103 is movably installed with a transmission belt 105, and the upper surface of the transmission belt 105 is installed with a connecting block 106, so The top of the base 1 is installed with two sets of guide slides 107, and the two sets of guide slides 107 are located between the two sets of adjustment grooves 101, the front of the base 1 is installed with a motor 104, the output end of the motor 104 and one end of the transmission rod 102 Connecting, the top of the connecting block 106 is installed with the moving plate 2, the top of the moving plate 2 is installed with a support plate 202, the inner sides of the two sets of the support plates 202 are installed with guide sliding bars 203, and the bottom of the moving plate 2 is installed A guide clip 201 is installed, the bottom of the guide clip 201 is fitted on the outer side of the top of the guide slideway 107, and a fixed plate 204 is installed on the top of the moving plate 2. The fixed plate 204 is located between the two sets of support plates 202, and the two sets are fixed A lead screw 205 is movably installed between the plates 204, a servo motor 206 is installed on the front of the fixed plate 204, and the output end of the servo motor 206 is movably connected with the front end of the lead screw 205. A collar 301, a support box 3 is installed on the top of the sliding collar 301, and an inner thread collar 302 is installed at the bottom of the support box 3, and the inner thread collar 302 is threaded on the outer side of the lead screw 205. A limit slot 303 is installed on the inner wall of the support box 3. The operation of the motor 104 drives the transmission rod 102 at the output end to rotate, the transmission rod 102 rotates and drives the outer transmission roller 103 to rotate, and the transmission roller 103 rotates to drive the outer transmission belt 105 to rotate. The rotation of the belt 105 drives the top connecting block 106 to move, the connecting block 106 is displaced inside the adjustment groove 101, and the connecting block 106 moves to drive the top moving plate 2 to move horizontally from side to side. During the movement of the moving plate 2, the bottom guide clips 201 moves accordingly, and the guide rail 107 guides the guide clip 201 to displace, so as to avoid the displacement of the moving plate 2 on the top of the guide clip 201 during the movement. At the same time, the servo motor 206 on the fixed plate 204 runs to drive the output. The screw 205 at the end rotates, and the rotation of the screw 205 drives the outer thread to rotate, and drives the inner thread collar 302 to move through the thread. The ring 301 is sleeved on the outer side of the guide slide bar 203, and the guide slide bar 203 is fixed by the support plate 202 to ensure the stability of the guide slide bar 203, and to ensure that the guide slide bar 203 stably guides the slide sleeve ring 301 to move forward and backward horizontally, so as to avoid supporting the box 3 In the case of deviation, the support box 3 moves to drive the workpiece on the top to adjust the position.

Further, two sets of support bases 401 are installed symmetrically on both sides of the top of the support box 3 , a fixed outer ring 402 is installed on the top of the support base 401 , and a movable inner tube 4 is movably installed on the inner side of the fixed outer ring 402 , The fixed outer ring 402 is fixed on the top of the support box 3 through the support seat 401 to ensure the stability of the fixed outer ring 402. The fixed outer ring 402 rotates and supports the inner movable inner tube 4 to ensure that the movable inner tube 4 can rotate smoothly, and the movable inner tube 4 can rotate smoothly. Six groups of adjusting rods 407 arranged in a ring are installed on the inner side of the tube 4, a clamping plate 408 is installed at the output end of the six groups of adjusting rods 407, a driven wheel 403 is installed on the outside of the movable inner pipe 4, and the top of the fixed outer ring 402 is connected by A control motor 404 is installed on the component, the output end of the control motor 404 is movably installed with a driving wheel 405 through a connecting rod, a transmission belt 406 is installed on the outer side of the driving wheel 405, and the bottom of the transmission belt 406 is sleeved on the outer side of the driven wheel 403. When the workpieces are welded, the worker places two sets of cylindrical workpieces on the inner side of the movable inner tube 4, so that the cylindrical workpieces are located between each group of clamping plates 408, and at the same time press the parts to be welded between the two cylindrical workpieces together, and then The worker controls the adjustment rod 407 to extend, so that the clamping plate 408 moves forward, and the clamping plate 408 abuts the outer surface of the cylindrical workpiece to fix the two groups of cylindrical workpieces to ensure that the device can smoothly weld the workpieces. After that, the control motor 404 runs to drive the driving wheel 405 at the output end to rotate, the driving wheel 405 rotates to drive the outer transmission belt 406 to rotate, the transmission belt 406 rotates to drive the inner driven wheel 403 to rotate, and the driven wheel 403 rotates to drive the inner movable inner tube 4 . When the inner side of the fixed outer ring 402 rotates, the movable inner tube 4 rotates to drive the inner adjusting rod 407 and the clamping plate 408 to rotate, and the clamping plate 408 rotates to drive the inner tubular workpiece to rotate, which is convenient for the device to automatically adjust the welding seam during welding. Angle, circular welding of the workpiece, to ensure the quality of welding, to facilitate the automatic welding of the device, and reduce the work pressure of workers.

Further, a support rod 509 is symmetrically installed on the top of the support box 3, and a fixing ring 508 is installed on the top of the support rod 509. The support box 3 fixes the top fixing ring 508 through the support rod 509 to ensure the For stability, a limiter 504 is installed on the inner side of the fixing ring 508, a threaded rod 505 is installed on one end of the limiter 504, the threaded rod 505 penetrates the inner wall of one end of the fixing ring 508, and a fastener 507 is threaded on the outer side of the threaded rod 505. One end of the threaded rod 505 is installed with a rocker 506, and the other end of the limiting member 504 penetrates through the inner wall of the other end of the fixing ring 508 and is installed with a rotating rod 503, and one end of the rotating rod 503 is installed with a U-shaped clamping plate 5. An electric telescopic rod 501 is installed through the top wall of the electric telescopic rod 501, and an anti-skid plate 502 is installed at the output end of the electric telescopic rod 501. The two workpieces to be welded are placed on the inner side of the U-shaped clamping plate 5, and the two groups of workpieces are pressed together. Then the electric telescopic rod 501 is extended to drive the anti-skid plate 502 to move forward, so that the anti-skid plate 502 is pressed against the upper surface of the workpiece to clamp the workpiece. The threaded rod 505 rotates, the rotation of the threaded rod 505 drives the limiter 504 inside the fixing ring 508 to rotate, the rotation of the limiter 504 drives the rotation of the rotating rod 503, and the rotating rod 503 drives the U-shaped clamping plate 5 to adjust the angle, thereby driving the angle of the inner workpiece To achieve the adjustment, after adjusting to an appropriate angle, the worker rotates the fastener 507 to move on the outside of the threaded rod 505, so that the fastener 507 and the limiter 504 squeeze the outer wall of one end of the fixing ring 508 to fix the device, Ensure that the workpiece can be welded normally.

Further, the top of the support box 3 is fitted with an intercepting plate 304, the inner side of the intercepting plate 304 is provided with a through hole 305, the inner side of the support box 3 is movably installed with a collection box 6, and the outer walls on both sides of the collection box 6 are installed A support clip 601 is installed, the support clip 601 is fitted on the inner side of the limit slot 303, a handle 602 is installed on the front of the collection box 6, and the intercepting plate 304 is fitted on the top of the support box 3, which is convenient for welding some surfaces. When the workpiece is loaded, the workpiece is supported. The worker grasps the handle 602 and pulls the collection box 6 to move inside the support box 3. The support clip 601 on the support box 3 is fitted on the inner side of the limit groove 303. The groove 303 guides one end of the support clip 601. During the welding process, a large amount of debris will appear, and the debris will fall to the top of the intercepting plate 304 under the influence of gravity, and some will fall to the support box through the through hole 305. 3, after the welding is completed, the worker can sweep the debris on the intercepting plate 304 to the inner side of the through hole 305, and the impurities enter the inner side of the collection box 6 through the through hole 305.

The working steps of the welding console are as follows:

S1. The worker classifies the parts that need to be welded. When two groups of cylindrical workpieces need to be welded, the worker places the two groups of cylindrical workpieces on the inner side of the movable inner tube 4, so that the cylindrical workpieces are located between each group of clamping plates 408, and at the same time The parts to be welded between the two cylindrical workpieces are pressed together, and then the worker controls the adjustment rod 407 to extend, so that the clamping plate 408 moves forward, and the clamping plate 408 abuts on the outer surface of the cylindrical workpiece, and the two groups of cylindrical workpieces are adjusted. Fixed, to ensure that the device can smoothly weld the workpiece;

S2. After the workpiece is placed, the worker controls the motor 104 to run according to the welding requirements. The motor 104 drives the transmission rod 102 at the output end to rotate, the transmission rod 102 rotates and drives the outer transmission roller 103 to rotate, and the transmission roller 103 rotates to drive the outer transmission belt. 105 rotates, the transmission belt 105 rotates and drives the top connecting block 106 to move, and the connecting block 106 moves to drive the top moving plate 2 to move horizontally. During the movement of the moving plate 2, the bottom guide clip 201 moves along with it, and is moved by the guide slide. The track 107 guides the displacement of the guide clip 201 to avoid the displacement of the moving plate 2 at the top of the guide clip 201 during the movement process. At the same time, the servo motor 206 on the fixed plate 204 runs to drive the lead screw 205 at the output end to rotate, and the screw The rotation of the rod 205 drives the outer thread to rotate, and the thread drives the inner thread collar 302 to move, the inner thread collar 302 moves to drive the top support box 3 to move, and at the same time drives the sliding collar 301 to move, and the sliding collar 301 is sleeved on the guide sliding rod On the outside of 203, the guide slide bar 203 is fixed by the support plate 202 to ensure the stability of the guide slide bar 203, to ensure that the guide slide bar 203 stably guides the slide collar 301 to move horizontally back and forth, and avoids the support box 3 from being offset. The movement of the support box 3 drives the adjustment position of the workpiece at the top;

S3. After the workpiece is moved to the designated position and the top of the workpiece is welded, the motor 404 is controlled to run to drive the driving wheel 405 at the output end to rotate, the driving wheel 405 rotates to drive the outer transmission belt 406 to rotate, and the transmission belt 406 rotates to drive the inner driven wheel 403 Rotating, the driven wheel 403 rotates and drives the inner movable inner tube 4 to rotate on the inner side of the fixed outer ring 402, the movable inner tube 4 rotates and drives the inner adjusting rod 407 and the clamping plate 408 to rotate, and the clamping plate 408 rotates to drive the inner The tubular workpiece is rotated, which is convenient for the device to automatically adjust the angle of the welding seam during welding, and to perform annular welding on the workpiece, which ensures the quality of the welding, facilitates the automatic welding of the device, and reduces the working pressure of the workers.

S4. When the workpiece needs to be welded with a square block workpiece, the worker places the two workpieces to be welded on the inner side of the U-shaped clamping plate 5, pushes the two groups of workpieces together, and then the electric telescopic rod 501 extends to drive the anti-skid plate 502 to Move forward so that the anti-skid plate 502 abuts on the upper surface of the workpiece and clamps the workpiece. When welding a special-shaped workpiece, the worker can grasp the rocker 506 and control the rotation of the threaded rod 505. The rotation of the threaded rod 505 drives the fixing ring The limiter 504 on the inner side of 508 rotates, the rotation of the limiter 504 drives the rotating rod 503 to rotate, and the rotating rod 503 drives the U-shaped clamping plate 5 to adjust the angle, thereby driving the angle of the inner workpiece to realize adjustment. After adjusting to a suitable angle, the worker rotates Fastener 507, so that the fastener 507 and the limiter 504 squeeze the outer wall of one end of the fixing ring 508 to fix the device to ensure that the workpiece can be welded normally;

S5. During the welding process, a large amount of debris will appear, and the debris will fall to the top of the intercepting plate 304 under the influence of gravity, and some will fall to the inner side of the support box 3 through the through hole 305. After the welding is completed , the worker can sweep the debris on the intercepting plate 304 to the inner side of the through hole 305 , and the impurities enter the inner side of the collection box 6 through the through hole 305 .

Working principle: The worker classifies the parts that need to be welded. When two sets of cylindrical workpieces need to be welded, the worker places the two sets of cylindrical workpieces on the inner side of the movable inner tube 4, so that the cylindrical workpieces are located between each group of clamping plates 408. Press the parts to be welded between the two cylindrical workpieces together, and then the worker controls the adjustment rod 407 to extend, so that the clamping plate 408 moves forward, and the clamping plate 408 touches the outer surface of the cylindrical workpiece. It is fixed to ensure that the device can weld the workpiece smoothly. After the workpiece is placed, the worker controls the motor 104 to operate according to the welding needs. The motor 104 drives the transmission rod 102 at the output end to rotate, and the transmission rod 102 rotates to drive the outer transmission roller 103 to rotate, and the transmission The rotation of the roller 103 drives the outer conveyor belt 105 to rotate, the conveyor belt 105 rotates to drive the top connecting block 106 to move, and the connecting block 106 moves to drive the top moving plate 2 to move horizontally. During the movement of the moving plate 2, the bottom guide card The moving plate 201 moves accordingly, and the guide rail 107 guides the guide clip 201 to displace, so as to avoid the displacement of the moving plate 2 on the top of the guide clip 201 during the movement. At the same time, the servo motor 206 on the fixed plate 204 runs to drive The lead screw 205 at the output end rotates, the lead screw 205 rotates to drive the outer thread to rotate, and the thread drives the inner thread collar 302 to move, and the movement of the inner thread collar 302 drives the top support box 3 to move, and at the same time drives the sliding collar 301 to move and slide. The collar 301 is sleeved on the outer side of the guide slide bar 203, and the guide slide bar 203 is fixed by the support plate 202 to ensure the stability of the guide slide bar 203, and to ensure that the guide slide bar 203 stably guides the slide collar 301 to move forward and backward horizontally to avoid supporting When the box 3 is offset, the support box 3 moves to drive the workpiece on the top to adjust the position. After the workpiece is moved to the specified position, after the top of the workpiece is welded, the motor 404 is controlled to run to drive the driving wheel 405 at the output end to rotate, and the driving wheel 405 rotates. Drive the outer transmission belt 406 to rotate, the transmission belt 406 rotates and drives the inner driven wheel 403 to rotate, the driven wheel 403 rotates and drives the inner movable inner tube 4 to rotate on the inner side of the fixed outer ring 402, and the movable inner tube 4 rotates to drive the inner adjustment rod. 407 and the clamping plate 408 rotate accordingly, and the rotation of the clamping plate 408 drives the inner tubular workpiece to rotate, which is convenient for the device to automatically adjust the angle of the welding seam during welding, and to perform circular welding on the workpiece, to ensure the quality of welding, and to facilitate the automatic welding of the device. In order to reduce the working pressure of the workers, when the workpiece needs to be welded with a square block workpiece, the worker places the two workpieces to be welded on the inner side of the U-shaped clamping plate 5, pushes the two groups of workpieces together, and then the electric telescopic rod 501 extends to drive the workpiece. The anti-skid plate 502 moves forward so that the anti-skid plate 502 abuts on the upper surface of the workpiece and clamps the workpiece. When welding a special-shaped workpiece, the worker can grasp the rocker 506 as required to control the threaded rod 505 to rotate, and the threaded rod 505 The rotation drives the limiting member 504 inside the fixing ring 508 Rotation, the rotation of the limiting member 504 drives the rotating rod 503 to rotate, and the rotating rod 503 drives the U-shaped clamping plate 5 to adjust the angle, thereby driving the angle of the inner workpiece to adjust. The firmware 507 and the limiter 504 squeeze the outer wall of one end of the fixing ring 508 to fix the device to ensure that the workpiece can be welded normally. During the welding process, a large amount of debris will appear, and the debris will fall under the influence of gravity. Above the intercepting plate 304, some will fall to the inner side of the support box 3 through the through hole 305. After the welding is completed, the worker can sweep the debris on the intercepting plate 304 to the inner side of the through hole 305, and the impurities pass through. The through holes 305 enter into the inside of the collection box 6 .

It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (8)

1. But welding operation platform of welding position real-time adjustment is used in machining of mechanical die spare part, including base (1), its characterized in that: the inner side of the base (1) is provided with two groups of adjusting grooves (101), the inner side of the base (1) is provided with a transmission rod (102) in a penetrating mode, the transmission rod (102) penetrates through the two groups of adjusting grooves (101), the outer side of the transmission rod (102) is provided with two groups of transmission rollers (103), the transmission rollers (103) are located on the inner side of the adjusting grooves (101), the outer side of each transmission roller (103) is movably provided with a transmission belt (105), the upper surface of each transmission belt (105) is provided with a connecting block (106), and the top of each connecting block (106) is provided with a movable plate (2);

the top of the moving plate (2) is provided with support plates (202), the inner sides of the two groups of support plates (202) are provided with guide slide bars (203), and the outer sides of the two groups of guide slide bars (203) are sleeved with sliding lantern rings (301);

support box (3) are installed at the top of slip collar (301), the inboard movable mounting that supports box (3) has collection box (6), two sets of supporting seats (401) are installed to the top bilateral symmetry that supports box (3), fixed outer loop (402) are installed at the top of supporting seat (401), bracing piece (509) are installed to the top symmetry that supports box (3).

2. The welding operation table capable of adjusting the welding position for machining the mechanical die component in real time according to claim 1, wherein: two sets of guide slide ways (107) are installed at the top of base (1), and two sets of guide slide ways (107) are located between two sets of adjusting grooves (101), and motor (104) are installed on the front of base (1), and the output of motor (104) is connected with the one end of transfer line (102).

3. The welding operation table capable of adjusting the welding position for machining the mechanical die part in real time according to claim 1, wherein: the bottom of the moving plate (2) is provided with a guide clamping piece (201), the bottom of the guide clamping piece (201) is embedded outside the top of the guide slide way (107), the top of the moving plate (2) is provided with a fixed plate (204), the fixed plate (204) is positioned between the two groups of supporting plates (202), a screw rod (205) is movably arranged between the two groups of fixed plates (204), the front surface of the fixed plate (204) is provided with a servo motor (206), and the output end of the servo motor (206) is movably connected with the front end of the screw rod (205).

4. The welding operation table capable of adjusting the welding position for machining the mechanical die part in real time according to claim 1, wherein: an internal thread sleeve ring (302) is installed at the bottom of the supporting box (3), the internal thread sleeve ring (302) is sleeved on the outer side of the screw rod (205) through threads, a limiting groove (303) is installed on the inner wall of the supporting box (3), an interception plate (304) is installed at the top of the supporting box (3) in an embedded mode, and a through hole (305) is formed in the inner side of the interception plate (304).

5. The welding operation table capable of adjusting the welding position for machining the mechanical die part in real time according to claim 1, wherein: the inner side of the fixed outer ring (402) is movably provided with a movable inner tube (4), six groups of adjusting rods (407) which are annularly arranged are arranged on the inner side of the movable inner tube (4), a clamping plate (408) is arranged at the output end of the six groups of adjusting rods (407), a driven wheel (403) is arranged on the outer side of the movable inner tube (4), a control motor (404) is arranged at the top of the fixed outer ring (402) through a connecting piece, an output end of the control motor (404) is movably provided with a driving wheel (405) through a connecting rod, a transmission belt (406) is arranged on the outer side of the driving wheel (405), and the bottom of the transmission belt (406) is sleeved on the outer side of the driven wheel (403).

6. The welding operation table capable of adjusting the welding position for machining the mechanical die part in real time according to claim 1, wherein: fixed ring (508) are installed at the top of bracing piece (509), locating part (504) are installed to the inboard of fixed ring (508), threaded rod (505) are installed to the one end of locating part (504), threaded rod (505) run through the one end inner wall of fixed ring (508), fastener (507) are installed to the outside screw thread of threaded rod (505), rocking handle (506) are installed to the one end of threaded rod (505), bull stick (503) are installed to the other end inner wall that the other end of locating part (504) runs through fixed ring (508), U-shaped cardboard (5) are installed to the one end of bull stick (503), run through on the roof of U-shaped cardboard (5) and install electric telescopic handle (501), antiskid ribbed tile (502) are installed to the output of electric telescopic handle (501).

7. The welding operation table capable of adjusting the welding position for machining the mechanical die part in real time according to claim 1, wherein: supporting clamping pieces (601) are installed on the outer walls of the two sides of the collecting box (6), the supporting clamping pieces (601) are embedded in the inner side of the limiting groove (303), and a handle (602) is installed on the front face of the collecting box (6).

8. The welding station with real-time adjustable welding position for machining mechanical die parts according to any one of claims 1 to 7, characterized in that the welding station is operated as follows:

s1, classifying parts to be welded by workers, placing two groups of cylindrical workpieces on the inner side of the movable inner tube (4) by the workers when the two groups of cylindrical workpieces need to be welded, enabling the cylindrical workpieces to be located between the clamping plates (408), meanwhile, enabling the parts needing to be welded between the two cylindrical workpieces to be abutted together, then controlling the adjusting rod (407) to extend by the workers, enabling the clamping plates (408) to move forwards, enabling the clamping plates (408) to abut against the outer surfaces of the cylindrical workpieces, fixing the two groups of cylindrical workpieces, and ensuring that the device can weld the workpieces stably;

s2, after the placement of the workpiece is completed, a worker controls a motor (104) to operate according to welding requirements, the motor (104) drives a transmission rod (102) at the output end to rotate, the transmission rod (102) rotates to drive a transmission roller (103) at the outer side to rotate, the transmission roller (103) rotates to drive a transmission belt (105) at the outer side to rotate, the transmission belt (105) rotates to drive a connecting block (106) at the top to move, the connecting block (106) moves to drive a moving plate (2) at the top to perform horizontal displacement, a guide clamping piece (201) at the bottom moves along with the moving plate (2) in the moving process, a guide sliding way (107) guides the guide clamping piece (201) to move, the situation that the moving plate (2) at the top of the guide clamping piece (201) deviates in the moving process is avoided, and meanwhile, a servo motor (206) on a fixing plate (204) operates to drive a screw rod (205) at the output end to rotate, lead screw (205) rotate and drive the screw thread rotation in the outside, drive the removal of internal thread lantern ring (302) through the screw thread, internal thread lantern ring (302) remove and drive support box (3) displacement at top, drive the removal of slip lantern ring (301) simultaneously, slip lantern ring (301) cover is in the outside of guide slide bar (203), guide slide bar (203) are fixed by backup pad (202), guarantee the stability of guide slide bar (203), guarantee that the stable guide slip lantern ring (301) of guide slide bar (203) carries out horizontal migration from beginning to end, avoid supporting the condition that box (3) the skew appears, support box (3) and remove the work piece adjusting position who drives the top;

s3, after the workpiece is moved to a specified position, after the top of the workpiece is welded, a motor (404) is controlled to operate to drive a driving wheel (405) at an output end to rotate, the driving wheel (405) rotates to drive a driving belt (406) at the outer side to rotate, the driving belt (406) rotates to drive a driven wheel (403) at the inner side to rotate, the driven wheel (403) rotates to drive a movable inner tube (4) at the inner side to rotate at the inner side of a fixed outer ring (402), the movable inner tube (4) rotates to drive an adjusting rod (407) and a clamping plate (408) at the inner side to rotate, the clamping plate (408) rotates to drive a tubular workpiece at the inner side to rotate, the angle of a welding seam can be automatically adjusted by a device during welding, the workpiece can be annularly welded, the welding quality can be guaranteed, the automatic welding of the device can be facilitated, and the working pressure of workers can be reduced;

s4, when a square block-shaped workpiece needs to be welded, a worker places two workpieces needing to be welded on the inner side of a U-shaped clamping plate (5) and pushes two groups of workpieces together, then an electric telescopic rod (501) extends to drive an anti-sliding plate (502) to move forwards so that the anti-sliding plate (502) pushes against the upper surface of the workpiece to clamp the workpiece, when a special-shaped workpiece needs to be welded, the worker grasps a rocking handle (506) as required and controls a threaded rod (505) to rotate, the threaded rod (505) rotates to drive a limiting piece (504) on the inner side of a fixing ring (508) to rotate, the limiting piece (504) rotates to drive a rotating rod (503) to rotate, the rotating rod (503) drives the U-shaped clamping plate (5) to adjust the angle so as to drive the angle of the workpiece on the inner side to be adjusted to an appropriate angle, the worker rotates a fastening piece (507) so that the fastening piece (507) and the limiting piece (504) extrude the outer wall of one end of the fixing ring (508), fixing the device to ensure normal welding of the workpiece;

s5, a large amount of scraps can be generated in the welding process, the scraps fall above the interception plate (304) under the influence of gravity, some scraps can fall to the inner side of the support box (3) through the through hole (305), after the welding is completed, workers sweep the scraps on the interception plate (304) to the inner side of the through hole (305), and impurities enter the inner side of the collection box (6) through the through hole (305).

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