CN206157058U - But high energy -conserving glass of low radiation of tempering that passes through - Google Patents
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- CN206157058U CN206157058U CN201621084265.5U CN201621084265U CN206157058U CN 206157058 U CN206157058 U CN 206157058U CN 201621084265 U CN201621084265 U CN 201621084265U CN 206157058 U CN206157058 U CN 206157058U
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Abstract
The utility model discloses a but high energy -conserving glass of low radiation of tempering that passes through belongs to environmental -friendly energy -saving building material field. Should the low rete structure that radiates energy -conserving glass do in proper order: glass substrate, first layer primer layer silicon nitride layer, second floor protective layer nickel -chromium layer, third layer dielectric layer oxidation zinc -tin layer, fourth layer kind sublayer zinc oxide film, the 5th layer function layer silver layer, the 6th layer of protective layer nickel -chromium layer, the 7th layer of dielectric layer silicon nitride layer, the 8th layer of graphite protective layer. The utility model discloses a product tempering kern external reflectance rate is less than 6%, and the monolithic transmissivity reaches more than 80%. Behind the synthetic cavity product, product shading coefficient is higher than 0.65, and light and heat is greater than 1.4 than (LSG), and the radiant ratio is less than 0.10, belongs to high and passes through the low radiation product of type, is suitable for very much northern in cold areas and uses. Simultaneously, because the ordinary white glass of its reflectance is low, the higher effect that has the heat rejection again concurrently of transmissivity, this product can be in the museum, and places such as showcase are widely used.
Description
Technical field
The utility model is related to environmental protection and energy-saving building Material Field, more particularly to a kind of high-permeability, tempered and low-radiation energy-conservation glass
Glass.
Background technology
Low radiation coated glass (" Low-E " glass) is that a kind of infrared ray to 4.5~25 μm of wavelength has compared with high reflectance
Coated glass.This coated glass has high light transmittance to visible ray, it is ensured that indoor daylighting, and has to far red light
Highly reflective, so as to accomplish that preventing glass from absorbing outdoor heat produces again heat radiation by the incoming interior of heat, and by indoor object
The heat of generation is reflected, and reduces the purpose of the heat radiation throughput of glass.So as to realize reducing building heating system
Cold energy consumption.The performance of Low-E glass is mainly by visible light transmissivity, shading coefficient and selects coefficient to weigh.Wherein:Hide
Positive coefficient, glass blocks or resists the ability of solar energy, and English is Shading Coefficient, and reality is by glass
Heat with by thickness be 3mm thickness normal glass heat and ratio.Coefficient is selected, it is that country holds that coated glass selects coefficient
Recognize, the important indicator of glass energy-saving type is weighed inside glass industry.Select coefficient=transmitance/shading coefficient.So, such as
The shading coefficient of fruit low-e glass is lower, it is seen that light transmission rate is higher, and its energy saving is better.Common single silver low-E energy-conservation glass
The selection coefficient of glass is 1.0~1.2, and the selection coefficient of double silver-colored low-E energy-saving glass is 1.2~1.5.
High-transparency list silver low radiation energy-saving glass in the market, it is primarily present following deficiency:
(1) the high-transparency Dan Yin of existing better performances, using the technology of plated film after first tempering.That is float glass process original piece tempering
Afterwards, then plated film is carried out, then carries out other processing.This mode of production is less efficient, mainly production when coating wire screening
To be carried out according to specific product size, it is impossible to reach the maximum load rate of plated film.Meanwhile, if this production model produces substandard products
Afterwards, sticking patch is not prompt enough, for the neat piece delivery date of product has certain impact.
(2) it is existing can tempering high-transparency list silver low radiation energy-saving glass, its mechanical properties strength not enough, in transportation
In need to carry out pad pasting protection to face.This kind of mode, substantially increases the cost of product, causes product price higher, no
Beneficial to promoting the use of for energy-conserving and environment-protective building materials.Further, since the mechanical performance of existing product is not enough, cause in cutting, edging etc.
In process, easily face is caused damage, cause the working (machining) efficiency of such product lowly, yield rate is relatively low.
(3) existing high-transparency can tempering list silver products face insufficient strength, therefore during tempering using face to enterprising
Row tempering.The heat time of this tempering mode product is longer, and edge is easily overheated.Easily there is imaging matter in product after tempering
Amount is poor, after product installs wall, the phenomenon of reflected image distortion easily occurs.And due to the heated time it is relatively long, institute
During producing, the energy consumption of unit product is higher, and production cost is relatively large.
Chinese patent application CN102336529A discloses a kind of transmittance toughenable low radiation glass and its manufacture method, its
Film layer structure in technical scheme is glass/SiNx/ZnSnO/ZnO/Ag/NiCr/ZnSnO/SiNx, although monolithic after tempering
The coated glass visible light transmissivity can reach 85%, but its reflectivity also has more than 8%, and can not realize that face is downward
Tempering, the photo-thermal of the product is also more poor than performance.
Utility model content
The purpose of this utility model is to overcome the above-mentioned deficiency existing for existing high-transparency Low emissivity energy-saving glass, there is provided
It is a kind of can the downward tempering of face Low emissivity energy-saving glass.The Low emissivity energy-saving glass tempering rear chamber external reflectance is less than 6%, monolithic
Transmitance reaches more than 80%.After synthesis hollow product, product shading coefficient is higher than 0.65, and photo-thermal ratio (LSG) is more than 1.4, spoke
Rate is penetrated less than 0.10, belongs to high-transparency Low emissivity product, be suitable for very much north cold area and use.
In order to realize above-mentioned utility model purpose, the utility model provides technical scheme below:
A kind of high-permeability, tempered and low-radiation energy-saving glass, the glass film layers structure is followed successively by:Glass substrate, ground floor bottoming
Layer silicon nitride layer, second layer protective layer nicr layer, third layer dielectric layer zinc oxide tin layers, the 4th layer of Seed Layer zinc oxide film, the
Five one functional layer silver layers, layer 6 protective layer nicr layer, layer 7 dielectric layer silicon nitride layer, the 8th layer of graphite protective layer.
Further, above-mentioned Low emissivity energy-saving glass is made using offline magnetron sputtering plating.
Further, the thickness of above-mentioned ground floor prime coat silicon nitride layer is between 10nm to 20nm.In this programme, root
According to the needs of different instances, silicon nitride layer can be according to the Si of stoichiometric proportion3N4, or containing rich Si types
Silicon nitride layer.In tempering, temperature can reach 600 DEG C to 700 DEG C to coated glass, therefore, the silicon nitride layer containing free Si
The migration of Na ions in glass can be stopped, so as to the destruction for avoiding functional layer Ag layer being produced because of Na Ion transfers.
Further, the thickness of above-mentioned second layer protective layer nicr layer is between 0.5nm to 4nm.In this programme, protection
Layer be NiCr, the layer can not only defencive function layer Ag layers in glass tempering heating process from oxidation, also certain suction
Adduction, plays a role on product colour is adjusted.Protective layer is entered by NiCr alloy target materials in the case where pure argon is divided into
The ratio of row sputtering sedimentation, Ni and Cr can be any.
Further, the thickness of above-mentioned third layer dielectric layer zinc oxide tin layers is between 18nm to 42nm.Glass is in tempering
During stove high-temperature heating, zinc-tin oxide can effectively improve the stability of Film color.Zinc oxide tin layers pass through ZnSn alloys targets
Sputtered under argon gas and oxygen atmosphere, the ratio of Zn and Sn is 50: 50.
Further, the thickness of above-mentioned 4th layer of Seed Layer zinc oxide film is between 1nm to 6nm.Zinc oxide can be improved
The flatness of whole film layer, in order to the deposition growing of functional layer Ag, smooth continuous Ag layers are favorably improved whole film layer
Infrared reflectivity, lowers the surface resistance of film layer.
Further, the thickness range of above-mentioned layer 5 functional layer silver layer is between 6nm to 14nm.In this thickness range
Silverskin can form continuous film, and transparent, can so allow most visible light-transmissive, and can reflect away most infrared
Light.For the effect of assurance function layer Ag, layer protective layer must be grown on Ag layers.
Further, the thickness of above-mentioned layer 6 protective layer nicr layer is between 0.5nm to 6nm.Protective layer is usually located at
On Ag layers, between functional layer Ag and dielectric layer SiNx, the protective layer in this programme is NiCr, and the layer can not only be protected
Ag, from oxidation, also certain absorption, plays certain in glass tempering heating process on product colour is adjusted
Effect.
Further, above-mentioned layer 7 dielectric layer silicon nitride layer thickness is between 35nm to 65nm.
Further, the thickness range of above-mentioned 8th layer of graphite protective layer is between 5nm to 10nm.Graphite has good
Lubrication, by graphite the film layer the superiors are coated on, and can effectively improve the mechanical performance of film layer, prevent transport, it is processed
Face produces scuffing in journey.
Compared with prior art, the beneficial effects of the utility model:
The utility model is by being combined different film materials and thicknesses of layers is arranged, it is possible to achieve face steel down
Change, so can effectively reduce tempering energy consumption, reduce the time of tempering heating.Meanwhile, the product of phase membrane density tempering upward, film
The tempering product that faces down is actual short due to being heated, and edge will not be seriously overheated, and product imaging effect is not in serious pleat preferably
Side, is conducive to improving curtain wall imaging effect.Low emissivity energy-saving glass Jing tempering rear chamber external reflectance rate of the present utility model is less than
Between -2~2, between -6~-12, single transmittance reaches more than 80% to b* for 6%, outdoor reflected colour a*.Synthesize hollow product
After product, product shading coefficient is higher than 0.65, and photo-thermal is more than 1.4 than LSG, and radiance is less than 0.10, belongs to high-transparency Low emissivity product
Product, are suitable for north cold area and use very much.Simultaneously as its reflectivity common white glass is low, transmitance is higher and has thermal resistance concurrently
Every effect, this product can be used widely in places such as museum, showcases.
Description of the drawings
Fig. 1 is a kind of structural representation of high-permeability, tempered and low-radiation energy-saving glass described in the utility model.
Mark in figure:1- glass substrates, 2- ground floor prime coat silicon nitride layers, 3- second layer protective layer nicr layers, 4-
Three layers of dielectric layer zinc oxide tin layers, the 4th layer of Seed Layer zinc oxide film of 5-, 6- layer 5 functional layer silver layers, 7- layer 6 protective layers
Nicr layer, 8- layer 7 dielectric layer silicon nitride layers.
Specific embodiment
The utility model is described in further detail with reference to test example and specific embodiment.But should not be by this
The scope for being interpreted as the above-mentioned theme of the utility model is only limitted to below example, all to be realized based on the utility model content
Technology belongs to scope of the present utility model.
Embodiment 1
Using the offline magnetic-controlled sputtering coating equipment of vacuum, on 6mm high-quality float glass substrates, it is coated with successively from inside to outside
12.5nm silicon nitride layers, 1nm nicr layers, 28nm zinc oxide tin layers, 5nm zinc oxide films, 8nm silver layers, 2nm nicr layers, 44nm nitrogen
SiClx layer and 5nm graphite linings.
Embodiment 2
Using the offline magnetic-controlled sputtering coating equipment of vacuum, on 6mm high-quality float glass substrates, it is coated with successively from inside to outside
14nm silicon nitride layers, 0.8nm nicr layers, 30nm zinc oxide tin layers, 5nm zinc oxide films, 9nm silver layers, 1.8nm nicr layers, 46nm
Silicon nitride layer and 8nm graphite linings.
Embodiment 3
Using the offline magnetic-controlled sputtering coating equipment of vacuum, on 6mm high-quality float glass substrates, it is coated with successively from inside to outside
13nm silicon nitride layers, 1.2nm nicr layers, 26nm zinc oxide tin layers, 7nm zinc oxide films, 8.5nm silver layers, 2.1nm nicr layers,
43.5nm silicon nitride layers and 10nm graphite linings.
Performance test
The optical parametric that above-described embodiment is obtained after low emissivity glass tempering is determined according to GB/T18915.1-2012, is carried out
Contrast, the results are shown in Table 1.(a* and b* represent chromaticity coordinate, and wherein a* represents red-green axle, and b* represents yellow-blue axle):
Table 1:
Claims (10)
1. a kind of high-permeability, tempered and low-radiation energy-saving glass, it is characterised in that the glass film layers structure is followed successively by:Glass substrate,
Ground floor prime coat silicon nitride layer, second layer protective layer nicr layer, third layer dielectric layer zinc oxide tin layers, the 4th layer of Seed Layer oxygen
Change zinc layers, layer 5 functional layer silver layer, layer 6 protective layer nicr layer, layer 7 dielectric layer silicon nitride layer, the 8th layer of graphite to protect
Sheath.
2. Low emissivity energy-saving glass according to claim 1, it is characterised in that the Low emissivity energy-saving glass adopts offline magnetic
Control sputter coating is made.
3. Low emissivity energy-saving glass according to claim 1, it is characterised in that the thickness of the ground floor prime coat silicon nitride layer
Degree is between 10nm to 20nm.
4. Low emissivity energy-saving glass according to claim 1, it is characterised in that the thickness of the second layer protective layer nicr layer
Between 0.5nm to 4nm.
5. Low emissivity energy-saving glass according to claim 1, it is characterised in that the third layer dielectric layer zinc oxide tin layers
Thickness is between 18nm to 42nm.
6. Low emissivity energy-saving glass according to claim 1, it is characterised in that the thickness of the 4th layer of Seed Layer zinc oxide film
Degree is between 1nm to 6nm.
7. Low emissivity energy-saving glass according to claim 1, it is characterised in that the thickness model of the layer 5 functional layer silver layer
It is trapped among between 6nm to 14nm.
8. Low emissivity energy-saving glass according to claim 1, it is characterised in that the layer 6 protective layer nicr layer thickness
Between 0.5nm to 6nm.
9. Low emissivity energy-saving glass according to claim 1, it is characterised in that the layer 7 dielectric layer silicon nitride thickness
Degree is between 35nm to 65nm.
10. Low emissivity energy-saving glass according to claim 1, it is characterised in that the thickness of the 8th layer of graphite protective layer
Scope is between 5nm to 10nm.
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CN201621084265.5U CN206157058U (en) | 2016-09-27 | 2016-09-27 | But high energy -conserving glass of low radiation of tempering that passes through |
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CN201621084265.5U CN206157058U (en) | 2016-09-27 | 2016-09-27 | But high energy -conserving glass of low radiation of tempering that passes through |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107867804A (en) * | 2016-09-27 | 2018-04-03 | 四川南玻节能玻璃有限公司 | Can the downward tempering of film surface Low emissivity energy-saving glass |
CN108101383A (en) * | 2018-02-27 | 2018-06-01 | 四川南玻节能玻璃有限公司 | One kind can tempering Low-E energy-saving glass |
CN108455878A (en) * | 2018-05-15 | 2018-08-28 | 浙江旗滨节能玻璃有限公司 | No color differnece low radiation coated glass and preparation method thereof before and after tempering |
CN108483942A (en) * | 2018-03-07 | 2018-09-04 | 河北物华天宝镀膜科技有限公司 | A kind of energy saving high LOWE production methods thoroughly in passive room |
-
2016
- 2016-09-27 CN CN201621084265.5U patent/CN206157058U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107867804A (en) * | 2016-09-27 | 2018-04-03 | 四川南玻节能玻璃有限公司 | Can the downward tempering of film surface Low emissivity energy-saving glass |
CN107867804B (en) * | 2016-09-27 | 2024-02-06 | 四川南玻节能玻璃有限公司 | Low-radiation energy-saving glass capable of being tempered with film downwards |
CN108101383A (en) * | 2018-02-27 | 2018-06-01 | 四川南玻节能玻璃有限公司 | One kind can tempering Low-E energy-saving glass |
CN108101383B (en) * | 2018-02-27 | 2024-02-13 | 四川南玻节能玻璃有限公司 | Temperable Low-E energy-saving glass |
CN108483942A (en) * | 2018-03-07 | 2018-09-04 | 河北物华天宝镀膜科技有限公司 | A kind of energy saving high LOWE production methods thoroughly in passive room |
CN108483942B (en) * | 2018-03-07 | 2022-11-18 | 河北物华天宝镀膜科技有限公司 | Manufacturing method of energy-saving high-transparency LOWE for passive house |
CN108455878A (en) * | 2018-05-15 | 2018-08-28 | 浙江旗滨节能玻璃有限公司 | No color differnece low radiation coated glass and preparation method thereof before and after tempering |
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