CN206105065U - High -efficient environmental protection gear gear hobbing processing transfer chain - Google Patents

High -efficient environmental protection gear gear hobbing processing transfer chain Download PDF

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Publication number
CN206105065U
CN206105065U CN201620856090.9U CN201620856090U CN206105065U CN 206105065 U CN206105065 U CN 206105065U CN 201620856090 U CN201620856090 U CN 201620856090U CN 206105065 U CN206105065 U CN 206105065U
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CN
China
Prior art keywords
gear
environment friendly
efficiency environment
oil
rid
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CN201620856090.9U
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Chinese (zh)
Inventor
赖国祥
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Datong gear transmission (Kunshan) Co.,Ltd.
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TATUNG GEAR (KUNSHAN) CO Ltd
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Abstract

The utility model relates to a high -efficient environmental protection gear gear hobbing processing transfer chain, be provided with the manipulator of high -efficient environmental protection and energy saving double fastener claw manipulator including it on, quick -witted, the gear machine in order to be provided with transport table on and in angle beats in correspond respectively the unloading mechanism on the high -efficient low noise gear of manipulator, high -efficient environmental protection totally -enclosed gear that sets up on connecting the wire casing around the connection wire casing of manipulator setting, respectively, and it is provided with high -efficient environmental protection and energy saving gear tilting mechanism and high -efficient environmental protection gear oil throwing machine on the wire casing to connect. The utility model discloses a high -efficient environmental protection gear gear hobbing processing transfer chain, it can automatic counter gear carries out raw and other materials carries, processes, gets rid of oil, chamfer burring and finished product and store, effectively solve on current phase the extravagant and cutting oil of the waste of human resources, the cutting oil that exist among the gear machining and pollute, and it sets up its storage of gear in order to adapt to different specifications of adjustable storage carrier, and production efficiency is high just can not to cause the pollution to the environment.

Description

High-efficiency environment friendly gear teeth processes pipeline
【Technical field】
This utility model is related to gear machining technology and its technical field of processing equipment, and specifically, it provides a kind of efficient Environmentally friendly gear teeth processes pipeline.
【Background technology】
In gear machining technology field, need that gear its raw material is transferred on gear processing machine and be processed, and Needing to carry out it deburring discharging after Gear Processing finally carries out finished product storage;
Manually carry out the transfer of its raw material of gear at this stage, and need to arrange manpower be processed after gear semi-finished product Deburring, serious waste human resourcess, and it is unfavorable for the enforcement of automated production;
Due to needing to carry out being cooled down using cutting oil during Gear Processing, at this stage semi-finished product gear cannot be collected thereon Cutting oil, cause the wasting of resources, at the same pollute environment;
Meanwhile, the raw material storage of gear and finished product are stored because gear set specifications differ, and need to arrange plurality of specifications storage Carrier is stored, serious waste productivity's resource.
It is therefore desirable to providing a kind of high-efficiency environment friendly gear teeth processing pipeline to solve the above problems.
【Utility model content】
Main purpose of the present utility model is to provide a kind of high-efficiency environment friendly gear teeth to process pipeline, and it can be automatically right Gear carries out raw material conveying, processes, gets rid of the storage of oil, chamfering deburring and finished product, and effectively solving is at this stage in Gear Processing The waste of human resource of presence, cutting oil waste and cut oily pollution, and it arranges adjustable storage carrier to adapt to difference The gear of specification its storage, production efficiency is high and will not be to environment.
This utility model is achieved through the following technical solutions above-mentioned purpose:
A kind of high-efficiency environment friendly gear teeth processes pipeline, including being provided with high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand Mechanical hand, around the mechanical hand arrange connection wire casing, be respectively arranged at connection wire casing on respectively correspond to the machinery Its front side of handss, right side, left side and the highly effective low noise gear charging and discharging mechanism, the Efficient Ring that use cooperatively with the mechanical hand Save closed gear from damage to make angle machine and be provided with the gear-shaping machine of Transport Desk;
Be provided with semi-finished product positioner on the Transport Desk, and be provided with the connection wire casing with the mechanical hand and The high-efficiency environment friendly total enclosing gear beat the high-efficiency environment friendly energy-conservation gear tilting mechanism that angle machine uses cooperatively and with the machinery The high-efficiency environment friendly gear that handss and the Transport Desk are used cooperatively gets rid of oil machine.
Further, the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand includes the triangle that one side is connected with the mechanical hand Support, the semi-finished product jaw and workholding jaw that are respectively arranged at the triangular supports remainder both sides;The semi-finished product jaw and The workholding jaw is connected to the jaw cylinder of the triangular supports, is uniformly arranged on the jaw cylinder including one end And some jaw bodies being used in combination and the sub- pawl of jaw being arranged on the jaw body;On the jaw cylinder The jaw induction apparatuss used with the jaw body fits are provided with by jaw induction apparatuss installing plate.
Further, the highly effective low noise gear charging and discharging mechanism includes loading and unloading platform, is arranged at the loading and unloading The rotation kidney-shaped platform of rotation wire body, the efficient adjustable tooth being correspondingly arranged on the rotation kidney-shaped platform are provided with platform Wheel circulation feeding carrier and efficient adjustable gear circulation Workpiece carrier;The efficient adjustable gear circulation feeding carrier and the height Effect adjustable gear circulation Workpiece carrier includes being arranged on the rotation kidney-shaped platform and movable being thereon provided with bolster stake Carrier base plate, liftable is arranged on the carrier base plate and offers the adjustment waist corresponding with the bolster stake thereon The loading plate of shape groove.
Further, High definition post is provided with the loading and unloading platform, is provided with the High definition post and institute State the height sensor that efficient adjustable gear circulation feeding carrier or the efficient adjustable gear circulation Workpiece carrier are used cooperatively.
Further, the high-efficiency environment friendly energy-conservation gear tilting mechanism includes the first installation with the connection wire casing connection Frame, the lift cylinder being correspondingly arranged on first installing rack and the second installing rack, it is connected on lift cylinder its cylinder axis And be provided with rotary cylinder rotary cylinder installing rack, be connected to its cylinder axis of rotary cylinder and arrange thereon The jaw cylinder mounting block that has jaw cylinder, the jaw for being connected to the jaw cylinder and using cooperatively with the jaw cylinder, And it is arranged at the jacking that on second installing rack and its cylinder axis are connected with the jacking apparatus corresponding with the jaw Cylinder.
Further, the high-efficiency environment friendly total enclosing gear beats the high-efficiency environment friendly that angle machine includes connecting with the connection wire casing Total enclosing gear beats angle machine base, is arranged at the high-efficiency environment friendly total enclosing that the high-efficiency environment friendly total enclosing gear is beaten on the machine base of angle Gear beat angle machine bottom board, be connected to the high-efficiency environment friendly total enclosing gear beat angle machine bottom board its motor shaft run through the Efficient Ring Save from damage closed gear beat angle machine bottom board burr removing motor, be connected to its motor shaft of the burr removing motor Work piece fixing platform, Be arranged at polishing table that is that the high-efficiency environment friendly total enclosing gear beats angle machine bottom board and using cooperatively with the Work piece fixing platform, with And the sanding block being arranged on the polishing table.
Further, the sanding block is provided with the floating regulating part being made up of spring with the polishing table junction;Institute State high-efficiency environment friendly total enclosing gear and beat on the machine bottom board of angle and be provided with high-efficiency environment friendly total enclosing gear and beat angle hood housing apparatus, the height The environmentally friendly total enclosing gear of effect beats angle hood housing apparatus and is connected with oil suction dust exhaust apparatus by connecting pipe;The Efficient Ring saves close from damage Close gear and beat angle hood housing apparatus and include being arranged at the Efficient Ring that the high-efficiency environment friendly total enclosing gear beaten on the machine bottom board of angle and save from damage Closed gear beat angle hood shell, be opened in respectively workpiece inlet slot that the high-efficiency environment friendly total enclosing gear beaten on the hood shell of angle with Observation groove, the first protective door for being provided with the first observation panel being slidably arranged on the workpiece inlet slot, by hinge Chain is arranged at the second protective door for being provided with the second observation panel on the observation groove.
Further, the high-efficiency environment friendly gear gets rid of oil machine includes that the high-efficiency environment friendly gear for being connected to the connection wire casing gets rid of Oil machine underframe, it is arranged at the high-efficiency environment friendly gear and gets rid of getting rid of oily platform, being arranged at described getting rid of on oily platform on oil machine underframe Oil-collecting plate, be connected to described get rid of oily platform and its motor shaft through it is described get rid of oily platform and the oil-collecting plate get rid of oily motor, And be connected to it is described get rid of oily its motor shaft of motor get rid of oily bogey.
Further, it is described get rid of oily bogey include being connected to it is described get rid of on oily motor its motor shaft get rid of oil keeper load Plate and it is arranged at described getting rid of and get rid of oily positioning table on oil keeper support plate;Offer on the oil-collecting plate through the oil-collecting plate and The oil collect port for getting rid of oily platform, it is described get rid of be provided with oily platform be connected with the oil collect port connect oily flexible pipe;It is described to connect oil It is provided with plate and the oil-collecting protective plate that the circle of oily bogey one is arranged is got rid of described in ring, and the high-efficiency environment friendly gear gets rid of oil machine underframe On be provided with it is described get rid of that oily motor uses cooperatively get rid of oily control station.
Further, it is provided with exterior protection between the highly effective low noise gear charging and discharging mechanism and the gear-shaping machine Hurdle, is provided with inlet/outlet and outer end is additionally provided with manipulator control cabinet and system control cabinet on the exterior protection hurdle.
Compared with prior art, a kind of high-efficiency environment friendly gear teeth of the present utility model processes pipeline, and it can be automatically right Gear carries out raw material conveying, processes, gets rid of the storage of oil, chamfering deburring and finished product, and effectively solving is at this stage in Gear Processing The waste of human resource of presence, cutting oil waste and cut oily pollution, and it arranges adjustable storage carrier to adapt to difference The gear of specification its storage, production efficiency is high and will not be to environment.
【Description of the drawings】
Fig. 1 is the structural representation of embodiment of the present utility model;
Fig. 2 is the structural representation of high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand in embodiment of the present utility model;
Fig. 3 is the structural representation of highly effective low noise gear charging and discharging mechanism in embodiment of the present utility model;
Fig. 4 is on efficiently adjustable gear circulates in highly effective low noise gear charging and discharging mechanism in embodiment of the present utility model The structural representation of material carrier or efficient adjustable gear circulation Workpiece carrier;
Fig. 5 is the structural representation of high-efficiency environment friendly energy-conservation gear tilting mechanism in embodiment of the present utility model;
Fig. 6 is the structural representation that high-efficiency environment friendly total enclosing gear makes angle machine in embodiment of the present utility model;
Fig. 7 is the structural representation that high-efficiency environment friendly gear gets rid of oil machine in embodiment of the present utility model;
Numeral is represented in figure:
1 mechanical hand;
2 high-efficiency environment friendly energy-conservation double fastener pawl mechanical hands, 201 triangular supports, 202 semi-finished product jaws, 203 workholding jaws, 204 Jaw cylinder, 205 jaw bodies, the sub- pawl of 206 jaws, 207 jaw induction apparatuss installing plates, 208 jaw induction apparatuss, 209 jaws connect Connect block;
3 highly effective low noise gear charging and discharging mechanisms, 301 loading and unloading platforms, 302 rotation kidney-shaped platforms, 303 rotation wire bodies, 304 Efficient adjustable gear circulation feeding carrier, 305 efficient adjustable gears circulation Workpiece carriers, 306 High definition posts, 307 height are passed Sensor, 308 protection networks, 309 loading plates, 310 carrier base plates, 311 adjustment kidney slots, 312 bolster stakes;
4 high-efficiency environment friendly energy-conservation gear tilting mechanisms, 401 first installing racks, 402 lift cylinders, 403 rotary cylinders are installed Frame, 404 lifting risers, 405 rotary cylinders, 406 jaw cylinder mounting blocks, 407 jaw cylinders, 408 female pawls, 409 sub- pawls, 410 Second installing rack, 411 jacking cylinders, 412 jacking apparatus, 413 linear slide rails;
5 high-efficiency environment friendly total enclosing gears make angle machine, and 501 high-efficiency environment friendly total enclosing gears beat angle machine base, 502 heat sinks, 503 thermovents, 504 high-efficiency environment friendly total enclosing gears beat angle machine bottom board, and 505 polishing tables, 506 high-efficiency environment friendly total enclosing gears beat angle Hood housing apparatus, 507 Work piece fixing platforms, 508 sanding blocks, 509 workpiece inlet slots, 510 first protective doors, 511 first observation panels, 512 observation grooves, 513 second protective doors, 514 second observation panels, 515 connecting pipes, 516 oil suction dust exhaust apparatuses;
6 high-efficiency environment friendly gears get rid of oil machine, and 601 high-efficiency environment friendly gears get rid of oil machine underframe, and 602 get rid of oily platform, 603 oil-collecting plates, 604 get rid of oily bogey, and 605 get rid of oil keeper support plate, and 606 get rid of oily positioning table, 607 oil-collecting protective plates, 608 oil collect ports, and 609 to connect oil soft Pipe, 610 get rid of oily motor, and 611 get rid of oily control station;
7 gear-shaping machines, 701 Transport Desks, 702 semi-finished product positioners;
8 exterior protection hurdles, 801 inlet/outlets;
9 manipulator control cabinets, 10 system control cabinets, 11 connection wire casings.
【Specific embodiment】
Embodiment:
Reference picture 1- Fig. 7, the present embodiment provides a kind of high-efficiency environment friendly gear teeth and processes pipeline, including being provided with The mechanical hand 1 of high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2, around mechanical hand 1 arrange connection wire casing 11, be respectively arranged at connection Highly effective low noise that is its front side of mechanical hand 1 corresponding respectively, right side, left side and using cooperatively with mechanical hand 1 on wire casing 11 Gear charging and discharging mechanism 3, high-efficiency environment friendly total enclosing gear make angle machine 5 and are provided with the gear-shaping machine of Transport Desk 701 7;
It is provided with Transport Desk 701 on semi-finished product positioner 702, and connection wire casing 11 and is provided with and mechanical hand 1 and height The environmentally friendly total enclosing gear of effect beat the high-efficiency environment friendly energy-conservation gear tilting mechanism 4 that angle machine 5 uses cooperatively and with mechanical hand 1 and transport The high-efficiency environment friendly gear for using cooperatively for defeated 701 gets rid of oil machine 6;
High-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 include one side be connected with mechanical hand 1 triangular supports 201, set respectively It is placed in the semi-finished product jaw 202 and workholding jaw 203 on the remaining both sides of triangular supports 201;
Semi-finished product jaw 202 and workholding jaw 203 including one end be connected to triangular supports 201 jaw cylinder 204, Three jaw bodies 205 being uniformly arranged on jaw cylinder 204 and be used in combination and it is arranged on jaw body 205 The sub- pawl 206 of jaw;
The jaw used cooperatively with jaw body 205 is provided with by jaw induction apparatuss installing plate 207 on jaw cylinder 204 Induction apparatuss 208;
Triangular supports 201 are connected side end face with mechanical hand 1 and are provided with jaw contiguous block for being connected with mechanical hand 1 209;
Highly effective low noise gear charging and discharging mechanism 3 include loading and unloading platform 301, be arranged on loading and unloading platform 301 its On be provided with the rotation kidney-shaped platform 302 of rotation wire body 303, be correspondingly arranged in the efficient adjustable tooth rotated on kidney-shaped platform 302 in turn Turn feeding carrier 304 and efficient adjustable gear circulation Workpiece carrier 305;
Efficiently adjustable gear circulation feeding carrier 304 and efficient adjustable gear circulation Workpiece carrier 305 include being arranged at It is on rotation kidney-shaped platform 302 and thereon the movable carrier base plate 310, liftable for being provided with bolster stake 312 is arranged at carrier bottom Loading plate 309 that is on plate 310 and offering the adjustment kidney slot 311 corresponding with bolster stake 312 thereon;
High definition post 307 is provided with loading and unloading platform 301, is provided with High definition post 306 and efficient adjustable tooth Wheel circulation feeding carrier 304 or the height sensor 307 that efficiently adjustable gear circulation Workpiece carrier 305 is used cooperatively;
Protection network 308 is provided with loading and unloading platform 301;
High-efficiency environment friendly energy-conservation gear tilting mechanism 4 includes and is connected the first installing rack 401 of the connection of wire casing 11, is correspondingly arranged The installing rack 410 of lift cylinder 402 and second on the first installing rack 401, be connected on lift cylinder 401 its cylinder axis and Be provided with rotary cylinder 405 rotary cylinder installing rack 403, be connected to rotary cylinder 405 its cylinder axis and set thereon The jaw cylinder mounting block 406 of jaw cylinder 407 is equipped with, jaw cylinder 407 is connected to and is used cooperatively with jaw cylinder 407 Female pawl 408 and be arranged on the second installing rack 410 and its cylinder axis is connected with the jacking apparatus corresponding with female pawl 408 412 jacking cylinder 411;
The lifting riser 404 corresponding with lift cylinder 402, lifting riser 404 and rotation are provided with first installing rack 401 The corresponding end of rotaring cylinder installing rack 403 is provided with linear slide rail 413 and rotary cylinder installing rack 403 and is provided with and linear slide rail 413 sliding shoes for using cooperatively (not marking in figure);
Jacking apparatus 412 include being connected to the jacking block (not marking in figure) of its cylinder axis of jacking cylinder 411, are arranged at top Rise the positioning roof platform (not marking in figure) on block (not marking in figure) top;
The sub- pawl 409 being made up of flexible material is provided with female pawl 408;
High-efficiency environment friendly total enclosing gear makes angle machine 5 to be included beating angle with the high-efficiency environment friendly total enclosing gear for being connected the connection of wire casing 11 Machine base 501, it is arranged at the high-efficiency environment friendly total enclosing gear that high-efficiency environment friendly total enclosing gear beaten on angle machine base 501 and beats angle machine bottom Plate 504, it is connected to high-efficiency environment friendly total enclosing gear and beats its motor shaft of angle machine bottom board 504 and beat through high-efficiency environment friendly total enclosing gear The burr removing motor (not shown) of angle machine bottom board 504, the work for being connected to its motor shaft of burr removing motor (not shown) Part fixed station 507, it is arranged at that high-efficiency environment friendly total enclosing gear beats angle machine bottom board 504 and uses cooperatively with Work piece fixing platform 507 Polishing table 505 and the sanding block 506 that is arranged on polishing table 505;
Sanding block 506 is provided with the floating regulating part (not shown) being made up of spring with the junction of polishing table 505;
High-efficiency environment friendly total enclosing gear is beaten on angle machine bottom board 504 and is provided with high-efficiency environment friendly total enclosing gear and plays angle hood shell dress Put 506, high-efficiency environment friendly total enclosing gear beats angle hood housing apparatus 506 and is connected with oil suction dust exhaust apparatus by connecting pipe 515 516;
High-efficiency environment friendly total enclosing gear beats angle hood housing apparatus 506 includes that being arranged at high-efficiency environment friendly total enclosing gear makes angle machine High-efficiency environment friendly total enclosing gear on base plate 504 beats angle hood shell (not marking in figure), is opened in high-efficiency environment friendly total enclosing respectively Workpiece inlet slot 509 and observe groove 512, be slidably arranged at workpiece inlet slot that gear is beaten on angle hood shell (not marking in figure) Being provided with the first protective door 510 of the first observation panel 511, being arranged at by hinge on observation groove 512 thereon on 509 It is provided with the second protective door 513 of the second observation panel 514;
High-efficiency environment friendly total enclosing gear is beaten on angle machine base 501 to be provided with and makes angle electromechanics machine with high-efficiency environment friendly total enclosing gear Heat sink 502 that is that (not shown) is used cooperatively and offering thermovent 503 thereon;
High-efficiency environment friendly gear gets rid of oil machine 6 includes that the high-efficiency environment friendly gear for being connected to connection wire casing 11 gets rid of oil machine underframe 601, sets Be placed in high-efficiency environment friendly gear get rid of on oil machine underframe 601 get rid of oily platform 602, be arranged at get rid of on oily platform 602 oil-collecting plate 603, It is connected to get rid of oily platform 602 and its motor shaft and gets rid of oily motor 610 and connection through get rid of oily platform 602 and oil-collecting plate 603 Oily bogey 604 is got rid of in get rid of oily motor 610 its motor shaft;
Get rid of oily bogey 604 and include being connected to getting rid of and get rid of oil keeper support plate 605, Yi Jishe on oily motor 610 its motor shaft It is placed in gets rid of and get rid of oily positioning table 606 on oil keeper support plate 605;
Offer on oil-collecting plate 603 through oil-collecting plate 603 and the oil collect port 608 for getting rid of oily platform 602, get rid of on oily platform 602 Be provided be connected with oil collect port 608 connect oily flexible pipe 609;
Ring is provided with oil-collecting plate 603 and gets rid of the oil-collecting protective plate 607 that the circle of oily bogey 604 1 is arranged, and high-efficiency environment friendly Gear gets rid of and is provided with and gets rid of that oily motor 610 uses cooperatively gets rid of oily control station 611 on oil machine underframe 601;
Exterior protection hurdle 8, exterior protection hurdle 8 are provided between highly effective low noise gear charging and discharging mechanism 3 and gear-shaping machine 7 On be provided with inlet/outlet 801 and outer end is additionally provided with manipulator control cabinet 9 and system control cabinet 10.
Wherein:
1) highly effective low noise gear charging and discharging mechanism 3 is used for the feeding of products material and the blanking storage of finished work-piece, its By the loading and unloading platform 301 for arranging thereon, the rotation for being provided with rotation wire body 303 being arranged on loading and unloading platform 301 Turn kidney-shaped platform 302, the efficient adjustable gear circulation feeding carrier 304 being correspondingly arranged on rotation kidney-shaped platform 302 and efficiently adjustable Gear circulation Workpiece carrier 305 realizes the storage respectively of raw material and finished work-piece, and by arranging, efficient adjustable gear circulation Feeding carrier 304 and efficient adjustable gear circulation Workpiece carrier 305 can be rotated, and be finally reached the cooperation position of mechanical hand 1;
By the movable carrier base plate 310 for being provided with bolster stake 312, different rule can be carried by adjusting bolster stake 312 The gear and its raw material of lattice;
It is arranged on carrier base plate 310 by liftable and offers the adjustment waist corresponding with bolster stake 312 thereon The loading plate 309 of shape groove 311 and the height sensor on the loading and unloading platform 301 is arranged at by High definition post 306 Processing raw material and mechanical hand 1 on 307 adjustable carrier plates 309 is captured or is facilitated mechanical hand 1 to place finished work-piece;
2) high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 is installed on mechanical hand 1, and it passes through the semi-finished product jaw for arranging thereon 202 and workholding jaw 203 difference corresponding gear processing raw material crawl and finished work-piece crawl;
Jaw of semi-finished product jaw 202 and workholding jaw 203 by being arranged on the jaw body 205 of setting Pawl 206 carries out the crawl of Gear Processing raw material or the crawl of finished work-piece, and its jaw induction apparatus for passing through to arrange thereon judges The elasticity of the crawl of crawl or finished work-piece to Gear Processing raw material, it is to avoid to Gear Processing raw material or finished work-piece Cause to damage;
3) high-efficiency environment friendly energy-conservation gear tilting mechanism 4 be used for complete one side burr removing semi-finished product gear upset, and with Mechanical hand 1 and high-efficiency environment friendly total enclosing gear beat the burr removing that angle machine 5 coordinates the another side for completing semi-finished product gear;It passes through it The lift cylinder 402 of upper setting controls the height of female pawl 408, and the rotation of female pawl 408 is controlled by arranging rotary cylinder 405, leads to Cross and the opening and closing that jaw cylinder 407 controls female pawl 408 are set, and the jacking dress by arranging jacking cylinder 411 and its arranging thereon Put the height of 412 control semi-finished product gears;
Semi-finished product gear is protected to avoid mother by being provided with the sub- pawl 409 being made up of flexible material on female pawl 408 simultaneously Double finished gear causes to damage when pawl 408 is captured;
4) high-efficiency environment friendly total enclosing gear makes angle machine 5 is used for the burr removing of gear, and its workpiece for passing through to arrange thereon is fixed The CONWIP gear of platform 507, and using burr motor (not shown) make to be fixed on the fixation half of Work piece fixing platform 507 into Product gear is rotated, and is being arranged at that high-efficiency environment friendly total enclosing gear beats angle machine bottom board 504 and is being matched somebody with somebody with Work piece fixing platform 507 Close the polishing table 505 for using and the one side of semi-finished product gear is completed under the cooperation of sanding block 506 being arranged on polishing table 505 Burr removing;
Sanding block 506 is provided with the floating regulating part (not shown) being made up of spring with the junction of polishing table 505, beats Abrading block 506 and polishing table 505 adjust shape, regulation during convenient polishing in floating, it is to avoid double finished gear causes to damage;
The high-efficiency environment friendly total enclosing gear for arranging thereon beats angle hood housing apparatus 506 and is connected with suction by connecting pipe 515 Oily dust exhaust apparatus 516, carries out oil suction dust suction and does industry, it is to avoid oil pollution and cutting powder dustiness when can do industry burr removing is carried out Dye;
5) high-efficiency environment friendly gear gets rid of oil machine 6 and gets rid of oil for the semi-finished product gear Jing after gear-shaping machine 7 is processed, and it can be received Collect the oils and fatss on the semi-finished product gear Jing after gear-shaping machine 7 is processed and recycle, while reduce causing oil to external environment condition Fat pollutes;
It is logical arrange thereon get rid of oily platform 602, be arranged at and get rid of getting rid of oily motor 610, being connected to and get rid of oil on oily platform 602 Motor 610 its motor shaft get rid of that oily bogey 604 completes the semi-finished product gear Jing after gear-shaping machine 7 is processed get rid of oil;Together When open on oil-collecting plate 603 through oil-collecting plate 603 and the oil collect port 608 for getting rid of oily platform 602, and arrange on oily platform 602 in getting rid of Have what is be connected with oil collect port 608 to connect oily flexible pipe 609, and ring is provided with oil-collecting plate 603 and get rid of the circle setting of oily bogey 604 1 Oil-collecting protective plate 607 realize complete Jing gear-shaping machine 7 process after semi-finished product gear the concentration for getting rid of the oils and fatss after oil, side Just reclaim and can avoid to outside environment.
A kind of high-efficiency environment friendly gear teeth processing pipeline of the present embodiment, its processing to gear comprises the steps:
1) highly effective low noise gear charging and discharging mechanism 3 drives, and drives the efficient adjustable gear circulation feeding for arranging thereon to carry Tool 304 is rotated and is reached efficient loading plate of the adjustable gear circulation feeding carrier 304 by arranging thereon behind relevant position 309 are risen the gear raw material for carrying thereon, and by the controller lifting height of height sensor 307;
2) mechanical hand 1 drives the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 for arranging thereon, and by high-efficiency environment friendly energy-conservation double fastener Pawl mechanical hand 2 turns to the orientation of semi-finished product jaw 202, by the semi-finished product of the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 of mechanical hand 1 Jaw 202 captures gear raw material and is placed on the Transport Desk 701 of gear-shaping machine 7;
3) gear raw material is transported to gear-shaping machine 7 and is processed by Transport Desk 701, and backgear workpiece 7 is processed Afterwards, semi-finished product gear is delivered to Transport Desk 701 by gear-shaping machine 7, and semi-finished product gear is delivered to board finished product by Transport Desk 701 to be determined At the device 702 of position;
4) mechanical hand 1 captures semi-finished product gear by the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 that connects thereon, and by its It is placed into high-efficiency environment friendly gear and gets rid of and carry out getting rid of oil processing in oil machine 6;
5) mechanical hand 1 captures Jing high-efficiency environment friendly gears and gets rid of by the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 for connecting thereon Oil machine 6 carries out getting rid of the semi-finished product gear after oil processing, and is placed into high-efficiency environment friendly total enclosing gear and beats in angle machine 5 to carry out list Face burr removing is processed;
6) mechanical hand 1 captures Jing high-efficiency environment friendly total enclosings by the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 for connecting thereon The semi-finished product gear that gear is made angle machine 5 and carried out after one side burr removing process is placed into high-efficiency environment friendly energy-conservation gear tilting mechanism 4 and enters Row turn-over;
7) mechanical hand 1 is by the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 that connects thereon, and by high-efficiency environment friendly energy-conservation double fastener Pawl mechanical hand 2 turns to the orientation of workholding jaw 202, the crawl finished work-piece of high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2;
8) highly effective low noise gear charging and discharging mechanism 3 drives, and drives the efficient adjustable gear circulation workpiece for arranging thereon to carry Tool 305 is rotated and is reached on the loading plate 309 that efficient adjustable gear circulation Workpiece carrier 305 is arranged thereon behind relevant position Rise, and by the controller lifting height of height sensor 307;
9) mechanical hand 1 is placed into the finished work-piece captured on the high-efficiency environment friendly energy-conservation double fastener pawl mechanical hand 2 for connecting thereon Efficiently in adjustable gear circulation Workpiece carrier, industry is done in the processing for now completing single gear.
Compared with prior art, a kind of high-efficiency environment friendly gear teeth processing pipeline of the present embodiment, it can be automatically to tooth Wheel carries out raw material conveying, processes, gets rid of the storage of oil, chamfering deburring and finished product, and effectively solving is deposited in Gear Processing at this stage Waste of human resource, cutting oil waste and cut oily pollution, and it arranges adjustable storage carrier adapting to different rule The gear of lattice its storage, production efficiency is high and will not be to environment.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art, On the premise of design is created without departing from this utility model, some deformations and improvement can also be made, these belong to this practicality New protection domain.

Claims (10)

1. a kind of high-efficiency environment friendly gear teeth processes pipeline, it is characterised in that:It is double including high-efficiency environment friendly energy-conservation is provided with The mechanical hand of jaw mechanical hand, around the mechanical hand arrange connection wire casing, be respectively arranged at connection wire casing on it is right respectively Answer its front side of the mechanical hand, right side, left side and the highly effective low noise gear loading and unloading that use cooperatively with the mechanical hand Mechanism, high-efficiency environment friendly total enclosing gear make angle machine and are provided with the gear-shaping machine of Transport Desk;
It is provided with semi-finished product positioner on the Transport Desk, and is provided with the connection wire casing and the mechanical hand and described High-efficiency environment friendly total enclosing gear beat the high-efficiency environment friendly energy-conservation gear tilting mechanism that angle machine uses cooperatively and with the mechanical hand and The high-efficiency environment friendly gear that the Transport Desk is used cooperatively gets rid of oil machine.
2. a kind of high-efficiency environment friendly gear teeth as claimed in claim 1 processes pipeline, it is characterised in that:The high-efficiency environment friendly Energy-conservation double fastener pawl mechanical hand includes one side and the triangular supports that the mechanical hand is connected, is respectively arranged at the triangular supports The semi-finished product jaw on remaining both sides and workholding jaw;The semi-finished product jaw and the workholding jaw are connected to institute including one end The jaw cylinder of stating triangular supports, some jaw bodies for being uniformly arranged on the jaw cylinder and being used in combination, with And the sub- pawl of jaw being arranged on the jaw body;It is provided with and institute by jaw induction apparatuss installing plate on the jaw cylinder State the jaw induction apparatuss that jaw body fits are used.
3. a kind of high-efficiency environment friendly gear teeth as claimed in claim 1 processes pipeline, it is characterised in that:The high-efficient low-noise Sound gear charging and discharging mechanism includes loading and unloading platform, the rotation for being provided with rotation wire body being arranged on the loading and unloading platform Turn kidney-shaped platform, the efficient adjustable gear circulation feeding carrier being correspondingly arranged on the rotation kidney-shaped platform and efficient adjustable tooth in turn Turn Workpiece carrier;The efficient adjustable gear circulation feeding carrier and the efficient adjustable gear circulation Workpiece carrier include setting Be placed in it is described rotation kidney-shaped platform on and thereon the movable carrier base plate for being provided with bolster stake, liftable are arranged at the carrier Loading plate that is on base plate and offering the adjustment kidney slot corresponding with the bolster stake thereon.
4. a kind of high-efficiency environment friendly gear teeth as claimed in claim 3 processes pipeline, it is characterised in that:The loading and unloading are put down High definition post is provided with platform, is provided with the High definition post and the efficient adjustable gear circulation feeding carrier or institute State the height sensor that efficient adjustable gear circulation Workpiece carrier is used cooperatively.
5. a kind of high-efficiency environment friendly gear teeth as claimed in claim 1 processes pipeline, it is characterised in that:The high-efficiency environment friendly Energy-saving gear switching mechanism includes the first installing rack connected with the connection wire casing, is correspondingly arranged on first installing rack Lift cylinder and the second installing rack, be connected on lift cylinder its cylinder axis and the rotation that is provided with rotary cylinder Cylinder mount frame, be connected to its cylinder axis of rotary cylinder and be provided with jaw cylinder jaw cylinder mounting block, The jaw that is connected to the jaw cylinder and uses cooperatively with the jaw cylinder and it is arranged on second installing rack And its cylinder axis is connected with the jacking cylinder of the jacking apparatus corresponding with the jaw.
6. a kind of high-efficiency environment friendly gear teeth as claimed in claim 1 processes pipeline, it is characterised in that:The high-efficiency environment friendly Total enclosing gear makes angle machine to be included beating angle machine base, being arranged at institute with the high-efficiency environment friendly total enclosing gear of the connection wire casing connection State the high-efficiency environment friendly total enclosing gear that high-efficiency environment friendly total enclosing gear beaten on the machine base of angle beat angle machine bottom board, be connected to it is described efficiently Environmentally friendly total enclosing gear beats the unhairing that its motor shaft of angle machine bottom board beats angle machine bottom board through the high-efficiency environment friendly total enclosing gear Side motor, the Work piece fixing platform for being connected to its motor shaft of the burr removing motor, it is arranged at the high-efficiency environment friendly total enclosing gear Beat angle machine bottom board and the polishing table used cooperatively with the Work piece fixing platform and the polishing being arranged on the polishing table Block.
7. a kind of high-efficiency environment friendly gear teeth as claimed in claim 6 processes pipeline, it is characterised in that:The sanding block with The polishing table junction is provided with the floating regulating part being made up of spring;The high-efficiency environment friendly total enclosing gear beats angle machine bottom board On be provided with high-efficiency environment friendly total enclosing gear and beat angle hood housing apparatus, the high-efficiency environment friendly total enclosing gear beats angle hood housing apparatus Oil suction dust exhaust apparatus is connected with by connecting pipe, the high-efficiency environment friendly total enclosing gear beats angle hood housing apparatus to be included being arranged at The high-efficiency environment friendly total enclosing gear that the high-efficiency environment friendly total enclosing gear is beaten on the machine bottom board of angle beats angle hood shell, is opened in institute respectively State workpiece inlet slot that high-efficiency environment friendly total enclosing gear beaten on the hood shell of angle and observation groove, be slidably arranged at the workpiece entrance Being provided with the first protective door of the first observation panel, being provided with the observation groove be arranged at by hinge on groove Second protective door of the second observation panel.
8. a kind of high-efficiency environment friendly gear teeth as claimed in claim 7 processes pipeline, it is characterised in that:The high-efficiency environment friendly Gear gets rid of oil machine includes that the high-efficiency environment friendly gear for being connected to the connection wire casing gets rid of oil machine underframe, is arranged at the high-efficiency environment friendly tooth Wheel get rid of on oil machine underframe get rid of oily platform, be arranged at the oil-collecting plate got rid of on oily platform, be connected to it is described get rid of oily platform and Its motor shaft gets rid of getting rid of oily motor and being connected to described oily motor its motor shaft of getting rid of for oily platform and the oil-collecting plate through described Get rid of oily bogey.
9. a kind of high-efficiency environment friendly gear teeth as claimed in claim 8 processes pipeline, it is characterised in that:It is described to get rid of oil keeper load Device include being connected to it is described get rid of on oily motor its motor shaft get rid of oil keeper support plate and be arranged at described getting rid of on oil keeper support plate Get rid of oily positioning table;Offer on the oil-collecting plate through the oil-collecting plate and the oil collect port for getting rid of oily platform, the oil that gets rid of is put down Be provided with platform be connected with the oil collect port connect oily flexible pipe;It is provided with the oil-collecting plate described in ring and gets rid of oily bogey one The oil-collecting protective plate that circle is arranged, and the high-efficiency environment friendly gear to get rid of be provided with oil machine underframe and gets rid of oily motor and use cooperatively with described Get rid of oily control station.
10. a kind of high-efficiency environment friendly gear teeth as claimed in claim 1 processes pipeline, it is characterised in that:It is described efficiently low Exterior protection hurdle is provided between noise gear charging and discharging mechanism and the gear-shaping machine, be provided with the exterior protection hurdle into Go out and outer end is additionally provided with manipulator control cabinet and system control cabinet.
CN201620856090.9U 2016-08-09 2016-08-09 High -efficient environmental protection gear gear hobbing processing transfer chain Active CN206105065U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620856090.9U CN206105065U (en) 2016-08-09 2016-08-09 High -efficient environmental protection gear gear hobbing processing transfer chain

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620856090.9U CN206105065U (en) 2016-08-09 2016-08-09 High -efficient environmental protection gear gear hobbing processing transfer chain

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Publication Number Publication Date
CN206105065U true CN206105065U (en) 2017-04-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112136A (en) * 2016-08-09 2016-11-16 大同齿轮(昆山)有限公司 High-efficiency environment friendly gear teeth processing pipeline
CN108039113A (en) * 2018-01-23 2018-05-15 北京华航唯实机器人科技股份有限公司 A kind of intelligent manufacturing cell design of system integration teaching equipment
CN113305569A (en) * 2021-06-21 2021-08-27 东莞市冠佳电子设备有限公司 Power supply fan assembling equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112136A (en) * 2016-08-09 2016-11-16 大同齿轮(昆山)有限公司 High-efficiency environment friendly gear teeth processing pipeline
CN106112136B (en) * 2016-08-09 2018-07-13 大同齿轮(昆山)有限公司 Gear teeth processes pipeline
CN108039113A (en) * 2018-01-23 2018-05-15 北京华航唯实机器人科技股份有限公司 A kind of intelligent manufacturing cell design of system integration teaching equipment
CN108039113B (en) * 2018-01-23 2024-05-03 北京华航唯实机器人科技股份有限公司 Intelligent manufacturing unit system integrated design teaching equipment
CN113305569A (en) * 2021-06-21 2021-08-27 东莞市冠佳电子设备有限公司 Power supply fan assembling equipment

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Address after: 215000, No. 66 East Jinyang Road, Lu Jia town, Kunshan, Jiangsu, Suzhou

Patentee after: Datong gear transmission (Kunshan) Co.,Ltd.

Address before: 215000, No. 66 East Jinyang Road, Lu Jia town, Kunshan, Jiangsu, Suzhou

Patentee before: DATONG GEAR (KUNSHAN) Co.,Ltd.

CP01 Change in the name or title of a patent holder