CN206029054U - Welding set - Google Patents
Welding set Download PDFInfo
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- CN206029054U CN206029054U CN201620658712.7U CN201620658712U CN206029054U CN 206029054 U CN206029054 U CN 206029054U CN 201620658712 U CN201620658712 U CN 201620658712U CN 206029054 U CN206029054 U CN 206029054U
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Abstract
The utility model provides a welding set. This welding set includes: rotary mechanism, welding control system, cantilever welding mechanism, position adjustment mechanism, cantilever welding mechanism includes cantilever and welder head, welding control system is connected with rotary mechanism and position adjustment mechanism's first end electricity respectively, and position adjustment mechanism's second end is connected with the first end of cantilever, and the second end of cantilever is provided with the welder head of being connected with the welding machine, welding control system for control treats welding piece and is rotary motion, and, control position adjustment mechanism with the first removal of welder to treating predetermineeing welding position department and controlling the welder head and carry out the level motion of welding, weld in order to treat the welding. This welding set has realized treating the intelligent welding of welding piece to small -size cylinder body class to alleviate operating personnel's work burden greatly, and improved welded accuracy and welding production efficiency.
Description
Technical field
This utility model is related to mechanical technique, more particularly to a kind of welder.
Background technology
Hydraulic support is one of three big corollary equipment of coal-face, for effectively roof supporting, it is ensured that workman and machine
Device in the work space of safety is operated and is operated.At present, the Development Level of domestic hydraulic support is achieved with very big progress,
But the overhaul of hydraulic support is not sufficiently paid attention to and is discussed.Due to the backwardness of hydraulic support overhauling technology, cause the whole nation
The hydraulic support that coal mining enterprise scraps every year reaches thousands of sets, effectively causes the waste of resource, and existing hydraulic support is scrapped
Main cause be hydraulic cylinder cannot normal work cause.
Cause hydraulic cylinder include the reason for normal work：The deformation of hydraulic cylinder, the rust of hydraulic cylinder inner surface
Erosion, the drawing of hydraulic cylinder inner surface are drawn and are damaged；Wherein, the corrosion of hydraulic cylinder inner surface and the drawing of hydraulic cylinder inner surface are drawn
It is the main cause for causing hydraulic cylinder to scrap to damage.In existing hydraulic support overhauling technology, the deformation to hydraulic cylinder lacks
Falling into has had reasonable solution at present.
But, as the internal diameter of hydraulic cylinder is less, working place during reparation is little, and Repair gene difficulty is big, and then makes
The drawing stroke of the corrosion and hydraulic cylinder inner surface that obtain hydraulic cylinder inner surface is damaged, and these cause hydraulic cylinder cisco unity malfunction
Major defect, there is presently no good solution.Therefore, how to realize becoming the reparation of hydraulic cylinder inner surface
Technical staff's technical problem urgently to be resolved hurrily.
Utility model content
This utility model provides a kind of welder, small size cylinder body class cannot be treated for solving existing solder technology
The inner hole wall of weldment carries out the problem of effective welding.
This utility model provides a kind of welder, including：Rotating mechanism, welding control system, cantilever welding machine structure, position
Adjustment mechanism is put, the cantilever welding machine structure includes cantilever and arc welding gun head；
The welding control system is electrically connected with the first end of the rotating mechanism and the position adjusting mechanism respectively, institute
The second end for stating position adjusting mechanism is connected with the first end of the cantilever, and the second end of the cantilever is provided with and is connected with welding machine
Arc welding gun head；
The welding control system, rotates for controlling to-be-welded pieces, and, control the position adjusting mechanism
Being moved at the default welding position of the to-be-welded pieces and control the arc welding gun head arc welding gun head carries out horizontal movement, with
The to-be-welded pieces are welded.
Further, the cantilever welding machine structure also includes：Horizontal location device；
The horizontal location device includes vertical component effect and horizontal part, the second end of the vertical component effect and the position adjusting mechanism
Connection, the horizontal part are connected with the first end of the cantilever, keep horizontality for controlling the cantilever.
Further, the cantilever welding machine structure also includes the sleeve pipe being set on the cantilever；
The air supply pipe and welding wire of the welding machine is located in described sleeve pipe, and is connected with the arc welding gun head.
Alternatively, described sleeve pipe is that surface has graduated scale positioning sleeve.
Further, the position adjusting mechanism includes：Horizontal guide rail, component and vertical motion assemblies are moved horizontally, institute
Stating vertical motion assemblies and component slidable connection being moved horizontally with described, the component that moves horizontally enters along the horizontal guide rail
Water-filling is smooth dynamic；
The welding control system respectively with it is described move horizontally component, the first end of the vertical motion assemblies is electrically connected
Connect, the second end of the vertical motion assemblies is connected with the vertical component effect of the horizontal location device.
Further, the welder also includes：Base, the first column and the second column, the height of first column
Degree is highly identical with second column, and be arranged in parallel；
The bottom of first column is connected with the base, the top of first column and the one of the horizontal guide rail
End connection；
The bottom of second column is connected with the base, and the top of second column is another with the horizontal guide rail
One end connects, and the side wall of second column is connected with the rotating mechanism.
Further, the welder also includes bracing frame；
The bottom of support frame as described above is connected with the base, and the top of support frame as described above is connect with the outer wall of the to-be-welded pieces
Touch, for supporting the to-be-welded pieces.
Further, the welder also includes wire feeder structure；
The welding wire of the welding wire outfan output of the wire feeder structure is located in described sleeve pipe, is connected with the arc welding gun head
Connect.
Alternatively, the cantilever welding machine structure also includes adjusting screw；
The horizontal part of the horizontal location device is connected with the cantilever by the adjusting screw.
This utility model provide welder, by by institute's welding control system respectively with rotating mechanism and position adjustment
The first end electrical connection of mechanism, the second end of position adjusting mechanism is connected with the first end of cantilever, and the second end of cantilever is arranged
There is the arc welding gun head being connected with welding machine, wherein, welding control system rotates for controlling to-be-welded pieces, and, control bit
Putting adjustment mechanism and being moved at the default welding position of to-be-welded pieces and control arc welding gun head arc welding gun head carries out horizontal movement, with right
To-be-welded pieces are welded.Welder of the present utility model, the size of cantilever can be set according to the size of to-be-welded pieces
Put so that the cantilever for being connected with arc welding gun head can be stretched in the inwall of small size cylinder body class to-be-welded pieces, and its inwall is carried out
Effectively weld.Meanwhile, by welding control system go control to-be-welded pieces rotate, control arc welding gun head be moved to it is to be welded
Move horizontally after at the default welding position of part, and then arc welding gun head is welded to to-be-welded pieces, it is achieved thereby that
Intellectuality welding to to-be-welded pieces, and then the work load of operator is significantly reduced, and improve the accuracy of welding
With welding production efficiency.
Description of the drawings
In order to be illustrated more clearly that this utility model or technical scheme of the prior art, below will be to embodiment or existing
Accompanying drawing to be used needed for technology description is briefly described, it should be apparent that, drawings in the following description are this practicalities
Some new embodiments, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
The structural representation of the welder embodiment one that Fig. 1 is provided for this utility model；
The structural representation of the welder embodiment two that Fig. 2 is provided for this utility model；
Another structural representation of the welder embodiment two that Fig. 3 is provided for this utility model；
Fig. 4 is the structural representation of the welder embodiment three that this utility model is improved；
The structural representation of the welder example IV that Fig. 5 is provided for this utility model；
The structural representation of the welder embodiment five that Fig. 6 is provided for this utility model.
Description of reference numerals：
10：Rotating mechanism；
20：Welding control system；
30：Cantilever welding machine structure；
31；Cantilever；
310：The first end of cantilever；
320：Second end of cantilever；
32：Arc welding gun head；
40：Position adjusting mechanism；
41：The first end of position adjusting mechanism；
42：Second end of position adjusting mechanism；
50：To-be-welded pieces；
51：The outer wall of to-be-welded pieces；
33：Horizontal location device；
330：Vertical component effect；
331：Horizontal part；
332：One end of oblique tube B；
333：The other end of oblique tube B；
334：One end of oblique tube C；
335：The other end of oblique tube C；
336：One end of vertical member A；
337：The other end of vertical member A；
338：Adjusting screw；
34：Sleeve pipe；
61：Welding wire；
43：Horizontal guide rail；
430：One end of horizontal guide rail；
431：The other end of horizontal guide rail；
44：Move horizontally component；
45：Vertical motion assemblies；
450：The first end of vertical motion assemblies；
451：Second end of vertical motion assemblies；
70：Base；
80：First column；
81：The top of the first column；
82：The bottom of the first column；
90：Second column；
91：The top of the second column；
92：The bottom of the second column；
93：The side wall of the second column；
110：Bracing frame；
111：The top of bracing frame；
112：The bottom of bracing frame；
60：Wire feeder structure；
62：The welding wire outfan of wire feeder structure.
Specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, implement below in conjunction with this utility model
Accompanying drawing in example, is clearly and completely described to the technical scheme in this utility model embodiment, it is clear that described reality
It is a part of embodiment of this utility model to apply example, rather than the embodiment of whole.Based on the embodiment in this utility model, ability
The every other embodiment obtained under the premise of creative work is not made by domain those of ordinary skill, belongs to this practicality new
The scope of type protection.
This utility model provides a kind of welder, it is adaptable to the outer wall and inner hole wall of the to-be-welded pieces of arbitrary shape
Welding, is particularly suited for the welding of the inner hole wall of small size cylinder body class to-be-welded pieces, cannot for solving existing solder technology
The problem of effective welding is carried out to the inner hole wall of small size cylinder body class to-be-welded pieces.
The technical solution of the utility model is described in detail with specifically embodiment below.These are specific below
Embodiment can be combined with each other, for same or analogous concept or process may be repeated no more in some embodiments.
Cantilever welding machine structure in the welder that this utility model is provided, can stretch to small size cylinder body class to be welded
Any position of the inner hole wall of part, and efficient automatic welding is carried out to inner hole wall under the control of welding control system.
The structural representation of the welder embodiment one that Fig. 1 is provided for this utility model, as shown in figure 1, the present embodiment
Welder, including：Rotating mechanism 10, welding control system 20, cantilever welding machine structure 30, position adjusting mechanism 40, it is described
Cantilever welding machine structure 30 includes cantilever 31 and arc welding gun head 32；The welding control system 20 respectively with the rotating mechanism 10 and institute
The first end 41 for stating position adjusting mechanism 40 is electrically connected, the second end 42 of the position adjusting mechanism 40 and the of the cantilever 31
One end 310 connects, and the second end 320 of the cantilever 31 is provided with the arc welding gun head 32 being connected with welding machine (not shown)；It is described
Welding control system 20, rotates for controlling to-be-welded pieces 50, and, controlling the position adjusting mechanism 40 will be described
Arc welding gun head 32 is moved at the default welding position of the to-be-welded pieces 50 and controls the arc welding gun head 32 carries out horizontal movement, with
The to-be-welded pieces 50 are welded.
Specifically, as shown in figure 1, the welder can include that rotating mechanism 10, welding control system 20, cantilever are welded
Mechanism 30 and position adjusting mechanism 40, wherein, cantilever welding machine structure 30 can include cantilever 31 and arc welding gun head 32.Welding control system
System 20 is electrically connected with rotating mechanism 10, is clamped with to-be-welded pieces 50 on rotating mechanism 10, when the control of welding control system 20 rotates
When mechanism 10 rotates, the to-be-welded pieces 50 being clamped on rotating mechanism 10 also rotate.Alternatively, rotating mechanism
10 can clamp to-be-welded pieces 50 by scroll chuck, it is also possible to clamp to-be-welded pieces 50, this reality by other methods
Apply example without limitation.
As shown in figure 1, welding control system 20 is electrically connected with the first end 41 of position adjusting mechanism 40, for controlling position
Adjustment mechanism 40 is moved in space, and first of the cantilever 31 in the second end 42 of position adjusting mechanism 40 and cantilever welding machine structure 30
End 310 connects, and the second end 320 of cantilever 31 is provided with arc welding gun head 32, and the arc welding gun head 32 is connected with welding machine.Work as welding control system
When space is moved, position adjusting mechanism 40 drives cantilever 31 to lean on at default welding position to 20 control position adjusting mechanisms 40
Closely, so that the arc welding gun head 32 being connected with the second end 320 of cantilever 31 is moved at default welding position (needs the position welded
Put).After arc welding gun head 32 is located at the default welding position of to-be-welded pieces 50, the control position adjusting mechanism of welding control system 20
40 move horizontally, and position adjusting mechanism 40 drives arc welding gun head 32 to move horizontally.
Illustrate, it is assumed that need to weld the inwall of cylinder body, then first, to-be-welded pieces 50 are clamped in into whirler
On structure 10.Then size, according to to-be-welded pieces 50, the initial weld position (i.e. default welding position) of to-be-welded pieces 50,
The initial position for terminating welding position and arc welding gun head 32 of to-be-welded pieces 50, the butt welding pipette tips 32 in welding control system 20
Space motion track is configured, for example can by numerical control machining center (Computerized Numerical Control,
Abbreviation CNC) programming carrys out the space motion track of butt welding pipette tips 32 and is configured, the wherein tool of the space motion track of arc welding gun head 32
Body is set to prior art, will not be described here.Then, it is used for controlling position adjusting mechanism 40 in opening welding control system 20
The control knob of motion so that arc welding gun head 32 is moved to the initial weld position of to-be-welded pieces 50 according to above-mentioned CNC programmings.So
Afterwards, open in welding control system 20 for controlling button that rotating mechanism 10 rotates and for controlling position adjustment machine
The button that structure 40 is moved horizontally, while opening the start button on welding machine, now to-be-welded pieces 50 rotate, arc welding gun head
32 move horizontally, so that arc welding gun head 32 is welded to the inwall of cylinder body.When arc welding gun head 32 is located at to-be-welded pieces 50
When terminating welding position, welding machine is immediately closed off, while the control rotating mechanism 10 of welding control system 20 stops the rotation, and control weldering
Pipette tips 32 exit the initial position that cylinder body returns to arc welding gun head 32, i.e., the whole welding process of inboard wall of cylinder block is terminated.
Preferably, welder of the present utility model, welding machine can be connected with welding control system 20, when by to-be-welded pieces
After 50 are clamped in rotating mechanism 10, welding control system 20 can be automatically turned on, and control arc welding gun head 32 be moved to it is to be welded
At the default welding position of part 50.And then, the control of welding control system 20 rotating mechanism 10 rotates automatically, and controls arc welding gun head
32 automatic horizontal movements, while welding machine is automatically turned on, so that arc welding gun head 32 is welded to to-be-welded pieces 50.When having welded
After finishing, it is out of service that welding control system 20 control welding machine first, then controls rotating mechanism 10 and stops the rotation, and controls to weld
Pipette tips 32 return to the initial position of arc welding gun head 32, i.e., whole welding process is completed.It follows that the welder of the present embodiment
Effective welding of the inner hole wall of to-be-welded pieces 50 to small size cylinder body class not only can be realized, and whole welding process is intelligence
Can control, and then improve the accuracy of welding, significantly reduce the work load of operator, so as to improve welding production
Rate.
Alternatively, the present embodiment arranges a welding stop button in welding control system 20, carries out in whole welding
Cheng Zhong, when the welding stop button is pressed, welding process stops, and when other buttons are pressed, welding process continue into
OK, can so prevent from during welding, cause due to maloperation welding process to stop or the accident of damage equipment is sent out
It is raw.
In the present embodiment, the rotary speed of the horizontal movement speed and to-be-welded pieces 50 of arc welding gun head 32 can pass through
Welding control system 20 is being configured.
Alternatively, above-mentioned example can be that the inwall to cylinder body carries out full weld, or a certain spy of inwall to cylinder body
Positioning is put and is welded, and the track of wherein default welding position and welding can be compiled by welding control system 20
Journey is arranged.Alternatively, the welder of the present embodiment can also be welded to the outer wall of cylinder body, its specific welding process with
The welding process of the inwall of cylinder body is the same, will not be described here.
Alternatively, when needing to weld the surface of plate welding part, welding control system 20 can control rotation
Mechanism 10 remains stationary as, while control arc welding gun head 32 does the reciprocating motion as the milling cutter of milling machine, to realize to plate welding
The plane of part is welded.
It should be noted that the length and thickness of cantilever 31 in cantilever welding machine structure 30 can be according to to-be-welded pieces 50
Size carries out adaptability design, and the present embodiment is not restricted to this.Meanwhile, weldering of the arc welding gun head 32 to to-be-welded pieces 50 for convenience
Connect, then the arc welding gun head 32 of the present embodiment is Curved arc welding gun head, during welding, cantilever 31 is located at the center of cylinder inner bore
Position, the nozzle of arc welding gun head 32 keep straight down, so can ensure that uniform welding of the arc welding gun head 32 to cylinder inner bore wall.
This utility model provide welder, by by institute's welding control system respectively with rotating mechanism and position adjustment
The first end electrical connection of mechanism, the second end of position adjusting mechanism is connected with the first end of cantilever, and the second end of cantilever is arranged
There is the arc welding gun head being connected with welding machine, wherein, welding control system rotates for controlling to-be-welded pieces, and, control bit
Putting adjustment mechanism and being moved at the default welding position of to-be-welded pieces and control arc welding gun head arc welding gun head carries out horizontal movement, with right
To-be-welded pieces are welded.The welder of the present embodiment, the size of cantilever can be configured according to the size of to-be-welded pieces,
The cantilever for being connected with arc welding gun head is stretched in the inwall of small size cylinder body class to-be-welded pieces, its inwall is carried out effectively
Welding.Meanwhile, go to control to-be-welded pieces to rotate, control arc welding gun head and be moved to to-be-welded pieces by welding control system
Move horizontally after at default welding position, and then arc welding gun head is welded to to-be-welded pieces, it is achieved thereby that treating
The intelligent welding of weldment, significantly reduces the work load of operator, and improves accuracy and the welding life of welding
Produce efficiency.
The structural representation of the welder embodiment two that Fig. 2 is provided for this utility model, Fig. 3 are provided for this utility model
Welder embodiment two another structural representation, on the basis of above-described embodiment, in order to ensure welding process
Middle arc welding gun head 32 in horizontality without colliding interferences with to-be-welded pieces 50, welding matter of the impact to to-be-welded pieces 50
Amount, then as shown in Figures 2 and 3, the cantilever welding machine structure 30 of the present embodiment can also include horizontal location device 33, the horizontal location
Device 33 includes vertical component effect 330 and horizontal part 331, and the vertical component effect 330 is connected with the second end 42 of the position adjusting mechanism 40,
The horizontal part 331 is connected with the first end 310 of the cantilever 31, keeps horizontality for controlling the cantilever 31.
Specifically, as shown in Fig. 2 the cantilever welding machine structure 30 of the present embodiment can include horizontal location device 33, the level
Localizer 33 can include vertical component effect 330 and horizontal part 331, wherein the second end 42 of vertical component effect 330 and position adjusting mechanism 40
Connection, horizontal part 331 are connected with the first end 310 of cantilever 31.As the second end 42 of position adjusting mechanism 40 is in vertical configuration
State, when vertical component effect 330 is connected with the second end 42 of position adjusting mechanism 40, then vertical component effect 330 is also at plumbness, together
When again as vertical component effect 330 and horizontal part 331 are vertical relation, then now horizontal part 331 is in horizontality, will so hang
First end 310 and 331 level connection joint of horizontal part of arm 31 so that cantilever 31 is also at horizontality, and then causes and cantilever 31
The arc welding gun head 32 of the connection of the second end 320 be in horizontality, so as to avoid in welding process arc welding gun head 32 with it is to be welded
Part 50 collides the generation of welding accident interfered and cause, while realizing the uniform welding to to-be-welded pieces 50.
Alternatively, as shown in figure 3, the horizontal location device 33 of the present embodiment is can also be by vertical member A, oblique tube B and incline
Tiltedly part C is constituted, two waists of the wherein oblique tube B and oblique tube C for isosceles triangle.Vertical member A passes through oblique tube B and oblique tube C
Angular bisector, and one end 334 of the one end 332 with oblique tube B and oblique tube C intersects at point D, one end 336 and the figure of vertical member A
Second end 42 of the position adjusting mechanism 40 shown in 2 connects, the other end 333 of the other end 337 and oblique tube B of vertical member A,
The other end 335 of oblique tube C is in same horizontal line, and is connected with the first end 310 of cantilever 31 respectively.Can so protect
Card cantilever 31 is in horizontality, and then ensures that the arc welding gun head 32 being connected with the second end 320 of cantilever 31 is also at horizontality,
The generation of welding accident interfered and cause so as to avoid in welding process arc welding gun head 32 and to-be-welded pieces 50 to collide,
The uniform welding to to-be-welded pieces 50 is realized simultaneously.The vertical member A in horizontal location device 33 in the present embodiment, shown in Fig. 3
Equivalent to the vertical component effect 330 in the horizontal location device 33 shown in Fig. 2, the other end 337 of vertical member A in Fig. 3, oblique tube B it is another
One end 333, the other end 335 of oblique tube C are in same horizontal line, equivalent to the horizontal part 331 in Fig. 2.That is, this
Embodiment is not limited to the concrete shape of horizontal location device 33, as long as can ensure that cantilever 31 is in horizontality.
Further, as shown in figure 3, the cantilever welding machine structure 30 of the present embodiment can also include adjusting screw 338, level
The horizontal part 331 of localizer 33 is then connected with cantilever 31 by adjusting screw 338.When the length of to-be-welded pieces 50 is shorter, can
To cause to move at the second end 320 of the horizontal location device 33 along cantilever 31 to cantilever 31 by adjusting adjusting screw 338, so
The distance of horizontal location device 33 and arc welding gun head 32 can be reduced, and then 32 stablizing along horizontal movement of arc welding gun head can be improved
Property, so as to improve welding quality of the arc welding gun head 32 to to-be-welded pieces 50.When the length of to-be-welded pieces 50 is longer, can pass through
Adjustment adjusting screw 338 cause horizontal location device 33 along cantilever 31 to the first end 310 of cantilever 31 at move, can so protect
Card arc welding gun head 32 can extend at the deep place of to-be-welded pieces 50 and to-be-welded pieces 50 are welded.
The welder that this utility model is provided, by arranging horizontal location device on cantilever welding machine structure, and makes level
The vertical end of localizer is connected with the second end of position adjusting mechanism, and the horizontal part of horizontal location device is connected with the first end of cantilever
Connect so that the arc welding gun head that is connected with the second end of cantilever keeps horizontal level, so avoid in welding process arc welding gun head with
The generation of the welding accident for carrying out interference and collision and causing to be welded, and then the safety of whole welding process is improve, while
The uniform welding to to-be-welded pieces is realized, and then improves the welding quality to to-be-welded pieces.
Fig. 4 is the structural representation of the welder embodiment three that this utility model is improved, on the basis of above-described embodiment
On, the connection of welding wire 61 and welding machine (not shown) and arc welding gun head 32 for convenience, as shown in figure 4, the cantilever of the present embodiment
Welding mechanism 30 can also include the sleeve pipe 34 being set on cantilever 31, wherein the air supply pipe (not shown) of welding machine and welding wire
61 are located in described sleeve pipe 34, and are connected with the arc welding gun head 32.
Specifically, as shown in figure 4, the present embodiment is arranged with sleeve pipe 34 on cantilever 31, welding wire 61 can be located in the set
It is connected in pipe 34 and with arc welding gun head 32.When the arc welding gun head 32 of the present embodiment is the arc welding gun head 32 of gas welding, air supply pipe is located in
In sleeve pipe 34, and it is connected with arc welding gun head 32；When the arc welding gun head 32 of the present embodiment is the arc welding gun head 32 of electric welding, cable is located in
It is connected in sleeve pipe 34 and with arc welding gun head 32.I.e. the present embodiment is by being arranged sleeve pipe 34 on cantilever 31 so that welding wire 61 and supply
Be connected during pipe or cable can be located in the sleeve pipe 34 and with arc welding gun head 32 respectively, so cause welding wire 61 and air supply pipe or
Cable is convenient with the connection of arc welding gun head 32 and firm, prevents welding wire 61, air supply pipe or cable in welding process mutual
Knot and cause the retard motion of cantilever welding machine structure 30, and the generation of the welding accident for causing, and then improve whole welding dress
The Welding Safety put.
Further, with continued reference to Fig. 4, operator can be with real-time monitored arc welding gun head 32 and to-be-welded pieces 50 for convenience
The relative position of welding, then the above-mentioned sleeve pipe 34 being set on cantilever 31 can be the graduated scale positioning sleeve of surface tool, this
Sample operator by observing the scale on scale positioning sleeve, and can obtain the where that arc welding gun head 32 is located at to-be-welded pieces 50,
And then obtaining the welded length of to-be-welded pieces 50 and unwelded length so that operator can be to to-be-welded pieces 50
Welding situation grasped in real time, when there are Welding Problems, operator can adopt remedial measures in time, so improve
The safety and reliability of whole welding process.
The welder that this utility model is provided, by being arranged sleeve on the cantilever of cantilever welding machine structure so that weldering
Silk and air supply pipe realize the firm connection with arc welding gun head in being located in the sleeve pipe, prevent in welding process due to welding wire and supply
The generation of the welding accident that pipe mutually knots and causes, and then improve the safety of whole welder.Further, this reality
Example is applied by arranging scale on sleeve pipe so that operator obtain the welding of to-be-welded pieces by the scale read on sleeve pipe
Length, and then improve the safety and reliability of whole welding process.
The structural representation of the welder example IV that Fig. 5 is provided for this utility model, on the basis of above-described embodiment
On, as shown in figure 5, the position adjusting mechanism 40 of the present embodiment can include：Horizontal guide rail 43, move horizontally component 44 and vertical
Moving assembly 45, the vertical motion assemblies 45 move horizontally 44 slidable connection of component with described, described to move horizontally component
44 carry out level slip along the horizontal guide rail 43；The welding control system 20 respectively with it is described move horizontally component 44,
The first end 450 of the vertical motion assemblies 45 is electrically connected, and the second end 451 of the vertical motion assemblies 45 is fixed with the level
The vertical component effect 330 of position device 33 connects.
Specifically, as shown in figure 5, the position adjusting mechanism 40 of the present embodiment can include horizontal guide rail 43, move horizontally
Component 44 and vertical motion assemblies 45.Wherein, move horizontally component 44 to electrically connect with welding control system 20, move horizontally component
44 are also connected with horizontal guide rail 43, for example, can will move horizontally component 44 and be set on horizontal guide rail 43, or adopt other
Connected mode allow to move horizontally component 44 and slide along 43 level of horizontal guide rail under the control of welding control system 20
It is dynamic.Vertical motion assemblies 45 are connected with component 44 is moved horizontally, and can be along moving horizontally component 44 in vertical direction
Move up and down, the first end 450 of vertical motion assemblies 45 is electrically connected with welding control system 20, the second of vertical motion assemblies 45
End 451 is connected with the vertical component effect 330 of horizontal location device 33, and the vertical motion assemblies 45 can be in the control of welding control system 20
Under slide up and down along moving horizontally component 44, and then drive the vertical component effect 330 of horizontal location device 33 upper and lower along vertical direction
Slide, so that cantilever 31 drives arc welding gun head 32 to move up and down along vertical direction, and then it is vertical to realize butt welding pipette tips 32
The adjustment of position.
Illustrate, it is assumed that need by arc welding gun head 32 from initial position (0,0) be moved to target location (- 10,5), first,
Welding control system 20 control position adjusting mechanism 40 in move horizontally component 44 along guide rail level to the left (hypothesis be to the right
Positive direction) mobile 10mm.Then, the vertical motion assemblies 45 in the control of welding control system 20 position adjusting mechanism 40 are along water
Flat moving assembly 44 (assumes to be downwards positive direction) downwards mobile 5mm, now arc welding gun head 32 can be located at target location (- 10,5)
Place.It follows that the position adjusting mechanism 40 of the present embodiment, moves horizontally component 44 and move along horizontal guide rail 43, and then band
Dynamic arc welding gun head 32 is moved horizontally, and vertical motion assemblies 45 are moved along component 44 is moved horizontally, and then drives arc welding gun head 32 vertical
Mobile, the compact conformation of its whole position adjusting mechanism 40 connects reliable, relative motion simply, and then improves between each part
The work efficiency and reliability of position adjusting mechanism 40, it is ensured that the stable operation of welder.
The welder that this utility model is provided, welding control system can be by controlling the level in position adjusting mechanism
It is moved along horizontal guide rail movement so that arc welding gun head is moved in the horizontal direction, is moved along level by controlling vertical motion assemblies
Dynamic component movement so that arc welding gun head is vertically moved, and then realizes the Based Intelligent Control of butt welding pipette tips space motion track,
And the compact conformation of whole position adjusting mechanism in the present embodiment, connects reliable, relative motion simply between each part, and then
Improve the work efficiency and reliability of position adjusting mechanism, it is ensured that the stable operation of welder.
The structural representation of the welder embodiment five that Fig. 6 is provided for this utility model, on the basis of above-described embodiment
On, in order to further improve the structural stability of welder, as shown in fig. 6, the welder of the present embodiment can also include
Base 70, the first column 80 and the second column 90, the height of first column 80 are highly identical with second column 90,
And be arranged in parallel；The bottom 82 of first column 80 is connected with the base 70, the top 81 of first column 80 and institute
The one end 430 for stating horizontal guide rail 43 connects；The bottom 92 of second column 90 is connected with the base 70, second column
90 top 91 is connected with the other end 431 of the horizontal guide rail 43, side wall 93 and the whirler of second column 90
Structure 10 connects.
Specifically, as shown in fig. 6, the bottom 82 of first column 80 of the present embodiment is vertical with base 70 is connected, first stands
The top 81 of post 80 is vertical with one end 430 of horizontal guide rail 43 to be connected, while the bottom 92 of the second column 90 is vertical with base 70
Connection, the top 91 of the second column 90 is vertical with the other end 431 of horizontal guide rail 43 to be connected, in order to realize to horizontal guide rail 43
Effective support, then the first column 80 be arranged in parallel with the second column 90, and length is identical, so can ensure that horizontal guide rail 43
In horizontality, and then ensure that moving horizontally component 44 can move horizontally along horizontal guide rail 43, and ensure vertical
Moving assembly 45 can do vertical motion along component 44 is moved horizontally, so as to ensure that the accurate of the space movement of arc welding gun head 32
Property, improve the welding accuracy of welder.
In addition, as shown in fig. 6, being fixedly installed to rotating mechanism 10 for convenience, and reduce the volume of welder,
Then the present embodiment is fixedly attached to rotating mechanism 10 on the side wall 93 of the second column 90, and causes the clamping part of rotating mechanism 10
Towards the direction of the first column 80, the connective stability of rotating mechanism 10 not only can be so improved, reduce the body of welder
Product, and facilitate rotating mechanism 10 to clamp to-be-welded pieces 50.
Further, with continued reference to Fig. 6, in order to improve the fixation to to-be-welded pieces 50, prevent in welding process due to weldering
There are vibrations and cause to produce the problem that the welding precision of to-be-welded pieces 50 is reduced in fitting, then the welder of the present embodiment is also
Bracing frame 110 can be included；The bottom 112 of support frame as described above 110 is connected with the base 70, the top of support frame as described above 110
111 are contacted with the outer wall 51 of the to-be-welded pieces 50, for supporting the to-be-welded pieces 50.
Specifically, as shown in fig. 6, the bottom 112 of bracing frame 110 is fixedly installed on mount 70, the top of bracing frame 110
111 are contacted with the outer wall 51 of to-be-welded pieces 50, for supporting to-be-welded pieces 50.Alternatively, the top of the bracing frame 110 of the present embodiment
The shape at end 111 can be adapted with the shape of the outer wall 51 of to-be-welded pieces 50, for example, when the treating for cylinder of to-be-welded pieces 50
During welding, then the spill that the top 111 of bracing frame 110 is arranged to be adapted to the outer wall 51 of cylindrical to-be-welded pieces 50 can be justified
Cambered surface.Alternatively, in order to meet the support to various sizes of to-be-welded pieces 50, then the bracing frame 110 of the present embodiment can set
Telescopic bracing frame 110 is set to, for example, when to-be-welded pieces 50 are when being relatively large in diameter, bracing frame 110 can be compressed so that
The top 111 of support 110 can be contacted with the outer wall 51 of to-be-welded pieces 50, when the diameter of to-be-welded pieces 50 is less, Ke Yishen
Draw money on credit support 110 so that the top 111 of bracing frame 110 can be contacted with the outer wall 51 of to-be-welded pieces 50.
Alternatively, the present embodiment is not limited to the quantity of bracing frame 110, as long as can realize to the steady of to-be-welded pieces 50
It is fixed to support.
With continued reference to Fig. 6, the welder of the present embodiment can also include wire feeder structure 60, the wire feeder
The welding wire 61 of the output of welding wire outfan 62 of structure 60 is located in described sleeve pipe 34, is connected with the arc welding gun head 32.
Specifically, the wire feeder structure 60 is used for as 32 automatic transport welding wire 61 of arc welding gun head, it is ensured that whole welding process
Be smoothed out, specially the welding wire 61 that the welding wire outfan 62 of wire feeder structure 60 is exported is located in sleeve pipe 34, and
It is connected with arc welding gun head 32.
Alternatively, wire feeder structure 60 can also be connected by the present embodiment with welding control system 20, when welding control
When the control welding machine of system 20 carries out welding job, the wire feeder structure 60 then automatically begins to convey welding wire 61 for arc welding gun head 32,
Prevent welding machine from opening and the generation of welding accident that welding wire 61 is not supplied and caused, so as to improve the automatization of welder
And safety.
The welder that this utility model is provided, by arranging base, the first column, the second column in welder,
The top of the top of first column and the second column is used for support level guide rail, and then ensure that horizontal guide rail in horizontal
State, and then the accuracy of the space movement of arc welding gun head is ensure that, improve the welding accuracy of welder.Meanwhile, this enforcement
Example is arranged on rotating mechanism on the outer wall of the second column, while realizing being stably connected with rotating mechanism, reduces welding
The volume of device so that the structure of whole welder is compact.In addition, the welder of the present embodiment is additionally provided with support
Frame and wire feeder structure, wherein bracing frame are used for supporting to-be-welded pieces, it is ensured that the stability of to-be-welded pieces in welding process, weldering
Silk conveying mechanism is used for being arc welding gun head automatic feeding, and then realizes the automatization of welder.
Finally it should be noted that：Various embodiments above is only illustrating the technical solution of the utility model, rather than which is limited
System；Although being described in detail to this utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：Which still can be modified to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, do not make the essence of appropriate technical solution depart from this practicality new
The scope of each embodiment technical scheme of type.
Claims (9)
1. a kind of welder, it is characterised in that include：Rotating mechanism, welding control system, cantilever welding machine structure, position are adjusted
Whole mechanism, the cantilever welding machine structure include cantilever and arc welding gun head；
The welding control system is electrically connected with the first end of the rotating mechanism and the position adjusting mechanism respectively, institute's rheme
The second end for putting adjustment mechanism is connected with the first end of the cantilever, and the second end of the cantilever is provided with the weldering being connected with welding machine
Pipette tips；
The welding control system, rotates for controlling to-be-welded pieces, and, the position adjusting mechanism is controlled by institute
Stating arc welding gun head and being moved at the default welding position of the to-be-welded pieces and control the arc welding gun head carries out horizontal movement, with to institute
State to-be-welded pieces to be welded.
2. device according to claim 1, it is characterised in that the cantilever welding machine structure also includes：Horizontal location device；
The horizontal location device includes vertical component effect and horizontal part, and the vertical component effect is connected with the second end of the position adjusting mechanism
Connect, the horizontal part is connected with the first end of the cantilever, horizontality is kept for controlling the cantilever.
3. device according to claim 2, it is characterised in that the cantilever welding machine structure also includes being set in the cantilever
On sleeve pipe；
The air supply pipe and welding wire of the welding machine is located in described sleeve pipe, and is connected with the arc welding gun head.
4. device according to claim 3, it is characterised in that described sleeve pipe is that surface has graduated scale positioning sleeve.
5. device according to claim 4, it is characterised in that the position adjusting mechanism includes：Horizontal guide rail, level are moved
Dynamic component and vertical motion assemblies, the vertical motion assemblies move horizontally component slidable connection with described, and the level is moved
Dynamic component carries out level slip along the horizontal guide rail；
The welding control system respectively with it is described move horizontally component, the first end of the vertical motion assemblies is electrically connected, institute
The second end for stating vertical motion assemblies is connected with the vertical component effect of the horizontal location device.
6. device according to claim 5, it is characterised in that the welder also includes：Base, the first column and
Two columns, the height of first column are highly identical with second column, and be arranged in parallel；
The bottom of first column is connected with the base, and the top of first column is connected with one end of the horizontal guide rail
Connect；
The bottom of second column is connected with the base, and the top of second column is another with the horizontal guide rail
End connection, the side wall of second column are connected with the rotating mechanism.
7. device according to claim 6, it is characterised in that the welder also includes bracing frame；
The bottom of support frame as described above is connected with the base, the wall contacts of the top of support frame as described above and the to-be-welded pieces,
For supporting the to-be-welded pieces.
8. the device according to any one of claim 3-6, it is characterised in that the welder also includes wire feeder
Structure；
The welding wire of the welding wire outfan output of the wire feeder structure is located in described sleeve pipe, is connected with the arc welding gun head.
9. device according to claim 8, it is characterised in that the cantilever welding machine structure also includes adjusting screw；
The horizontal part of the horizontal location device is connected with the cantilever by the adjusting screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620658712.7U CN206029054U (en) | 2016-06-27 | 2016-06-27 | Welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620658712.7U CN206029054U (en) | 2016-06-27 | 2016-06-27 | Welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206029054U true CN206029054U (en) | 2017-03-22 |
Family
ID=58313142
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620658712.7U Active CN206029054U (en) | 2016-06-27 | 2016-06-27 | Welding set |
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| CN (1) | CN206029054U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965181A (en) * | 2016-06-27 | 2016-09-28 | 平安煤炭开采工程技术研究院有限责任公司 | Welding device |
| CN110014208A (en) * | 2018-01-08 | 2019-07-16 | 兰州兰石重型装备股份有限公司 | A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method |
-
2016
- 2016-06-27 CN CN201620658712.7U patent/CN206029054U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105965181A (en) * | 2016-06-27 | 2016-09-28 | 平安煤炭开采工程技术研究院有限责任公司 | Welding device |
| CN105965181B (en) * | 2016-06-27 | 2018-07-24 | 平安煤炭开采工程技术研究院有限责任公司 | Welder |
| CN110014208A (en) * | 2018-01-08 | 2019-07-16 | 兰州兰石重型装备股份有限公司 | A kind of exchanger tubes and tubesheets inner hole overlap welding welding gun head and its assembling application method |
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