CN206025184U - Honeycomb briquet burning heating device - Google Patents

Honeycomb briquet burning heating device Download PDF

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Publication number
CN206025184U
CN206025184U CN201621005756.6U CN201621005756U CN206025184U CN 206025184 U CN206025184 U CN 206025184U CN 201621005756 U CN201621005756 U CN 201621005756U CN 206025184 U CN206025184 U CN 206025184U
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China
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bosh
coal
briquet
furnace
inner chamber
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CN201621005756.6U
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赵阿娟
段美珍
陈道颖
郭亮
黄国强
谢扬军
梁琪正
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Hunan Tobacco Co Ltd Changsha Ningxiang Branch
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Hunan Tobacco Co Ltd Changsha Ningxiang Branch
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Abstract

Honeycomb briquet burning heating device, become cylindric furnace roof including the side, square bucket describes the bosh, fire bars and the light -duty furnace gate of L type, the furnace roof internal face is smooth spherical crown face, the high 1.2m~1.5m of bosh inner chamber length of side 0.8m~1.0m, the fire bars top is for piling coal field in the bosh, the below is the static pressure district, zero clearance and pore pair hole are arranged between heap coal field honeycomb briquet, the operation mouth of height equal with the bosh is seted up to the bosh lateral wall, the bosh is through the operation passageway intercommunication of operation mouth and square tube and inversion, the furnace gate bottom is extended the body and is sealed static pressure district lateral wall breach. Coal bed top surface center is filled in to the fritter bituminous coal that will just fire, and whole air evenly get into briquet airflow channel and complete combustion with the plug flow mode of living, accomplish the anti - heat supply of burning of carrying torches in 6~7 days. The the tobacco industry flue -cured tobacco generates the hot -blast utility model that uses. Disposable comfortable the coalingging of utility model, CO emission reduction 75% economizes on coal 25%, can hug closely the baking curve heat supply, does not fall wen chaowen and burns the fan, can use local honeycomb briquet.

Description

Honeycomb coal briquet combustion heat supplying device
Technical field
Utility model is related to one kind and uses cube shape Honeycomb coal briquet, instead burns the honeybee with furnace temperature auto-control principle based on flaming Nest briquet combustion heat supplying device, it is adaptable to which agriculture rural area field Nicotiana tabacum L. Processing farage industry intensive flue-cured tobacco and loose-leaf curing produce heat Wind field is used.
Background technology
According to incompletely statistics, 30%~40% tobacco planting base and tobacco grower cooperative society generate hot blast using continuous tunnel furnace and lead to Enter to fill cigarette room.Continuous tunnel furnace uses the high 75mm domestic life beehive coal balls of internal diameter 110mm, can disposably load 800~1000 honeybees Nest coal briquette, can meet 5~6 days tobacco flue-curing combustion heat supplying needs, can guarantee that substantially tobacco flue-curing season tobacco grower rest, do not affect Second day production efficiency, rural laborer it is in short supply have certain market potential now.Due to continuous tunnel furnace fault of construction and stove Interior flowing heat transfer combustion process is not enough, is difficult to avoid that deashing comfortableness of coalingging is poor during use, the thermal efficiency as little as 50% so that In midway coal deashing number of times 1~3 time, furnace temperature regulating is poor, falls temperature and can not be close to toast curve heat supply, and overtemperature furnace temperature is out of control, The problems such as burning combustion fan.
As shown in Figure 3, continuous tunnel furnace furnace chamber 1.4m length, 0.73m width, 0.9m are high, by 40mm~60mm thickness high-temperature flame-proofs The concavo-convex matching of brick is coated with high temperature clay and surrounds, and burner hearth cavity is in in-line, is not provided with fire bars, burner hearth burner hearth be both combustor and Dust collection chamber, burner hearth two ends are each external relative oneCast iron fire door.When continuous tunnel furnace is coaling, one people passs outside One people of coal briquette in interior coal briquette of banking up, bank up coal by contacting to earth posture regression of pedaled in bent lower limb entirely after crawling into furnace chamber of (height 1.6m) operative employee Ball, comfort level of coalingging are poor.First by coal briquette of banking up on the inside of exhaust opening fire door, coal briquette hole device to hole as far as possible, coal briquette layer height of banking up 0.6m, regression bank up 1.2m length, vacate 0.2m~0.3m spaces to place kindling.The combustion air part that blower fan is blasted flows into The coal seam inter-air space discharges heat to combustion front, generates high temperature CO2Gas, CO2Gas is moved along contacting coke or briquet quilt CO is reduced into, combustion heat release is further reduced, furnace temperature is shown and is risen not up, fall 2 DEG C of temperature (hot blast temperature is less than baking curve) ~8 DEG C.Fire door surrounds high temperature combustion zone, and up to 180 DEG C~280 DEG C of fire door temperature is fallen by fire door hyperthermia radiation and high-temperature furnace gas Stream affects, and shell temperature is raised, and blower fan draft capacity reduces even being burned out.For reducing furnace temperature superelevation, falling The diligent supervision of impact to dry tobacco leaf quality, changing yellow stage and fixation stage operative employee becomes one of tobacco flue-curing basic administrative task.
Development structure is simple, low cost, disposably comfortably coalings to adapt to flow in rural laborer's form needs in short supply, stove Rationally, energy-saving and emission-reduction safety and comfort, the intensive flue-cured tobacco house hot-air stove of saving of labor's cost declining can meet current to dynamic heat transfer burning tissues Amphitypy society need is built, promotes tobacco business sustainable development.
Utility model content
In order to overcome continuous tunnel furnace disposably comfortably can not coaling, in unreasonable structure and stove, flowing heat transfer combustion process does not conform to The overtemperature that reason is brought falls temperature and burns blower fan, and dying fire is just burning and the big shortcoming of fire door thermal radiation loss, and utility model devises one kind With " high and big vertical furnace chamber, coaling passage and deashing passage unites two into one, high operating walk way, closed static pressure area and The light-duty fire door of high L-shaped " architectural feature, " open fire reverse combustion, furnace temperature auto-control, high temperature isolation " technical characteristic are " disposable to fill Coal deashing;Coalingging, it is grey comfortable to unload;Economize on coal, the low CO discharges of flue gas;It is controllable that hot blast temperature is adjustable, is close to baking process curve heat supply, Without overtemperature, temperature is not fallen;Do not burn blower fan " etc. beneficial effect Honeycomb coal briquet combustion heat supplying device.
Honeycomb coal briquet combustion heat supplying device, mainly including furnace roof, bosh, fire bars and fire door, furnace roof becomes cylindric, high in side Spend for 100mm~150mm, furnace roof inwall stick thickness be the castable refractory of 40mm~60mm, flame retardant coating internal face be smooth Spherical crown surface, furnace roof bottom face four while and overlap during bosh top end face four and full weld connection, bosh inner chamber is in just cube tubbiness, the length of side 0.8m~1.0m, height 1.2m~1.5m, bosh inner chamber highly locates horizontal fixed grate from base plate 200mm~350mm, under fire bars Side is static pressure area, top is coal piling area, and coal piling area neatly stacks the Honeycomb coal briquet in cube shape, briquet and bosh internal face level Spacing 5mm~10mm, gapless between horizontally adjacent two briquet, vertically adjacent two briquets hole device to hole is forming in thin bar shape Numerous gas channels, coal bed top surface on bosh top end face, open up in the middle of the wall of bosh side one and bosh side wall it is contour and 0.6m~0.8m wide square gathering hole, two side of gathering hole pass through gathering hole and inversion perpendicular to bosh base plate, bosh inner chamber And the operating walk way in square tube shape is connected, operating walk way left port and gathering hole coincidence and full weld connection, right side are in hot blast In the front wall outside wall surface of room, right output port by light-duty oven door sealing, fire door is in L-shaped, lightweight construction, comprising flame-retardant fibre board, fire resisting Fibre board includes that body is stretched in cube shape bottom, and flame-retardant fibre board can be filled in operating walk way inner chamber and fully seal operating walk way right-hand member Mouth, bottom are stretched physical ability and fill in operating walk way inner chamber and close static pressure area side wall breach.
Nicotiana tabacum L. Processing farage industry, tobacco planting processing base and tobacco grower cooperative society dense tobacco flue-curing house and loose-leaf curing are used The smokeless briquet combustion heat supplying device of cube shape honeycomb, hot air chamber or air stove, can use utility model.
Utility model operation is more comfortable, and significantly, security performance is improved energy conservation and environmental protection benefit.Utility model is disposably coaling clearly Ash, coalings comfortable, and igniting is ignited simply, and deashing is easy;Flue gas CO discharges reduce by 75%, save coal-fired 25%;Combustion fan is opened Stop good to hot blast temperature performance of control, baking process curve can be close to and generate hot blast, fall warm problem without overtemperature;Blower fan temperature begins It is less than 38 DEG C eventually, without high temperature burning problems;Use the smokeless briquet of cube shape honeycomb.
Description of the drawings
Vertical sectional views of the Fig. 1 for Honeycomb coal briquet combustion heat supplying device.Levels of the Fig. 2 for Honeycomb coal briquet combustion heat supplying device Sectional view.In Fig. 1~Fig. 2,1 is furnace roof, and 2 is bosh, and 3 is fire bars, and 4 is fire door.Fig. 3 is the vertical sectional view of continuous tunnel furnace.Fig. 3 In, arrow represents air current flow direction, and imaginary curve represents combustion front.
Specific embodiment
Below in conjunction with the accompanying drawings utility model is further described.
As shown in 1~accompanying drawing of accompanying drawing 2, Honeycomb coal briquet combustion heat supplying device mainly includes furnace roof 1, bosh 2, fire bars 3 and stove Door 4.
Furnace roof 1 is in just cube being rounded tubular, height 100mm~150mm, 2 top end face four of 1 bottom face of furnace roof, four side and bosh Side overlaps and full weld connection, and top end face center hole is and the air-flue gas heat-exchange unit circle gas approach from kiln gas outlet Bolt seal connects.1 inner chamber of furnace roof is burnt requisite space completely for pyrophoric fuel.1 cavity heights 100mm of furnace roof~150mm, one Person can meet igniting pilot fuel and burn completely needs, and the two is conducive to controlling Honeycomb coal briquet combustion heat supplying stove whole height Within 1.65m.1 inwall of furnace roof sticks the thick castable refractories of 40mm~60mm, and 1 flame retardant coating internal face of furnace roof is smooth spherical crown Face, so as to high efficiency radiation reflective combustion front combustion heat release, and then maintains high coal bed top surface combustion front ignition temperature.
2 inner chamber of bosh is in just cube tubbiness, length of side 0.8m~1.0m, height 1.2m~1.5m.2 inner chamber horizontal cross-section of bosh Shape can be rectangle, it is also possible to have a rectangular shape.2 cavity heights 1.2m of bosh~1.5m is high in existing hot air chamber crown wall Under 2.5m is limited, the maximum height that can be utilized after deducting mixing chamber and spatial altitude shared by heat exchange single tube, while consider to fill to the greatest extent The balance result of possible many Honeycomb coal briquets.2 inner chamber length of side 0.8m of bosh~1.0m, one consider hot air chamber and can utilize space width Degree 1.4m, the two consider operative employee 2 inner chamber of bosh activity freely, comfortably can coaling, fixed bed big cross section is led by three The negative effects such as the temperature field inhomogeneous broadening effect of cause, wall effect and funneling effect are reduced to minimum level.2 inner chamber of bosh is the bottom of from Plate 200mm~350mm highly locates horizontal fixed grate 3.2 cavity region of bosh above fire bars 3 is coal piling area, lower section is static pressure Area.Coal piling area neatly stacks the Honeycomb coal briquet 5 in cube shape, briquet 5 and 2 internal face level interval 5mm of bosh~10mm, level Without obvious gap between adjacent two briquet, vertically adjacent two briquets hole device to hole forms the numerous gas channels in thin bar shape, coal Bed top surface is on 2 top end face of bosh.Honeycomb coal briquet 5 is uniformly distributed numerous rounded or square vertical gas channel.In bosh 2 Chamber is in cube shape, and Honeycomb coal briquet 5 is in short cube shape (can not be in short cylindric), is easy to gapless between horizontally adjacent two briquet, There is obvious gap not as beehive coal ball between coal briquette and coal briquette, it is difficult to avoid air flow shortcircuit phenomenon from occurring.Static pressure area As collection gray area.Most of lime-ash is shoveled out from above fire bars 3, and the grey quantity of slag for leaking through fire bars 3 is little, the high 200mm~350mm of collection gray area The leakage ash of lower fire bars 3 can be contained, and can smoothly be shoveled out with spades.Collection gray area limitation in height can increase heap in 200mm~350mm Coal area height, so that increase disposable coal capacity.3 material of fire bars is cast iron materials, for a long time using indeformable under hot environment. 3 top bosh of fire bars, 2 inwall sticks 300mm~500mm height, 30mm~50mm thickness fire brick layers.3 top 300mm of fire bars~ 2 inwall of bosh within 500mm is subjected to spades mechanical impact probability greatly, sticks thickness 30mm~60mm refractory brick to extend burning Heating plant service life.
Open up a square gathering hole in the middle of 2 side wall of bosh, operation open height and 2 Sidewall Height of bosh is equal, width For 0.6m~0.8m, two side of gathering hole is perpendicular to 2 base plate of bosh.Gathering hole top margin and base are horizontal line section, two sides For vertical line segment.2 inner chamber of bosh is by gathering hole is with inversion and the operating walk way in square tube shape is connected.Operating walk way left side It is vertical line segment that top margin and base are horizontal line section, two sides.Operating walk way right side in hot air chamber front wall outside wall surface, and Operating walk way top surface, bottom surface, two sides are vertical.Operating walk way left port and gathering hole overlap and full weld connection, that is, operate logical Road left side top margin and gathering hole top margin overlap and full weld connection, operating walk way left side base and gathering hole base coincident and full Weldering connection, two side of operating walk way left side and two side of gathering hole are respectively superposed and full weld connection.
2 gathering hole of bosh and operating walk way are used when deashing is coaling.Fire door 4 be light-duty fire door, in L-shaped, including resistance to Fiery fibre board and steel plate, flame-retardant fibre board are sticked on the inside of steel plate, 900 DEG C~1100 DEG C of flame-retardant fibre board heatproof, width and behaviour Make equal mouth width, height and operation open height equal.4 flame-retardant fibre board of fire door includes that body is stretched in cube shape bottom, and bottom is stretched Exhibition body left side and fire bars gathering hole below 3 or the seamless connection of static pressure area side wall breach, can fill in operating walk way inner chamber simultaneously Completely enclosed static pressure area side wall breach so that static pressure area is not connected with operating walk way inner chamber.It is to form quiet that body effect is stretched in bottom Nip, it is ensured that static pressure area static air pressure and air penetration ability so that the air that blower fan is sent into all can enter coal by fire bars 3 Bed, flows into exhaust opening without air by-pass, and, with piston stream mode Uniform Flow to coal bed top combustion face, air is effective for whole air Utilization rate reaches 100%.Operating walk way right output port is sealed by fire door 4, i.e. 4 flame-retardant fibre board of fire door can fill in operating walk way inner chamber And seal operation passage right output port.
Utility model is placed in intensive flue-cured tobacco hot blast room and uses.Operating walk way right side and the positive front wall outside wall surface of hot air chamber are altogether Face.When operating walk way right output port is sealed by 4 flame-retardant fibre board of fire door, 4 metal coverboard of fire door is close to the positive front wall outside wall surface of hot air chamber, Do not enter in operating walk way, to facilitate fire door 4 normally to fill in and extract, i.e., normally-open and shutoff operation passage right output port.Behaviour Make mouth width, operating walk way width and 4 flame-retardant fibre board width of fire door equal, be 0.6m~0.8m.2 cavity heights of bosh, behaviour Make open height, operating walk way height and 4 flame-retardant fibre board of fire door highly equal, be 1.2m~1.5m.Gathering hole width 0.6m~ 0.8m, does not only hinder operative employee to coaling brick into 2 coal piling area of bosh, and more heat radiations can be prevented to operating walk way and Fire door 4, and then maintain 2 inner chamber combustion high temperature of bosh.
Furnace roof 1, bosh 2 and operating walk way shell link into an integrated entity for full weld and seamless metal shell, metal shell Thick 3mm~5mm, to guarantee the sealing of utility model intracavity space, and then guarantees furnace temperature Modulatory character.1 inwall of furnace roof, bosh The inwall of 2 upper half inwalls and operating walk way in addition to base plate sticks the thick integral type refractory casting layers of 30mm~50mm.2 base plate of bosh It is patch ground flat board with operating walk way base plate, there are problems that spades moves back and forth patch thing in frictional force damage base plate, in addition static pressure area Temperature is low, and without high temperature scaling loss potential problem, therefore static pressure area inwall and operating walk way plate inner wall do not stick refractory brick or fire resisting Pouring layer.Metal shell inwall sticks 30mm~50mm thickness castable refractories or refractory brick, can both limit flame retardant coating to furnace wall The inhibition of radiating, can avoid thermal-flame directly contact metal shell again and high temperature corrosion occurs, to extend metal-back Body service life.
Utility model inner chamber includes 1 inner chamber of furnace roof, 2 inner chamber of bosh and operating walk way inner chamber.2 inner chamber of bosh is divided into coal piling area With static pressure area two parts, static pressure area side wall opens up vent, so that the combustion air driven by blower fan is entered.1 inner chamber top of furnace roof End face center circular hole is exhaust opening, and exchanger heat gas approach is tightly connected.2 inner chamber top of 1 inner chamber bottom face of furnace roof and bosh End face overlaps, and 2 inner chamber of bosh is connected with operating walk way inner chamber by the 0.6m~0.8m width gathering hole opened up on 2 side wall of bosh Logical, operating walk way inner chamber right output port is sealed by fire door 4.
Utility model process and assemble order be:Roll bending cold working goes out furnace roof 1,4 four portions of bosh 2, operating walk way and fire door The metal shell of part;Gathering hole is processed in 2 side wall of bosh;Fire bars 3 is processed, then in 2 inner chamber fixed grate 3 of bosh. The uniform welding V-shaped peg on 1 internal face of furnace roof, 2 middle and upper part internal face of bosh and operating walk way internal face, peg depth 20mm~30mm;Uniformly cast aluminum phosphate refractory material in peg region;A small amount of firewood is used, by Free water in refractory lining Slowly separate out with water of constitution, prevent refractory lining from coming off, melt downslide or high temperature spalling and reduction of service life;Under in bosh 2 Portion's inwall patch abdomen refractory brick.1 bottom face circumference of furnace roof and the connection of 2 top end face circumference full weld of bosh, 2 gathering hole of bosh and operation are led to Road left port full weld connection.
During use, burning 1~2 block of bituminous coal is filled in into coal seam end face center first, be then switched off and fixed fire door, most Temperature controller auto-control combustion fan start-stop, terminates up to tobacco flue-curing in 6~7 days afterwards.
During using Honeycomb coal briquet combustion heat supplying device, 3 top lime-ash of fire bars is first emptied, then empties 3 lower section lime-ash of fire bars.Behaviour Workmanship in partly pedal or bend over posture from operating walk way enter 2 inner chamber fire bars 3 of bosh on, Honeycomb coal briquet 5 pass from outside stove into.Honeycomb Briquet 5 is regular cube.In the stacked briquet 5 of 2 inner chamber of bosh, make every effort to neatly stack, between 2 internal face level of briquet 5 and bosh Away from 5mm~10mm, without obvious gap between horizontally adjacent two briquet, vertical adjacent two briquets hole device to hole, to form in buttress shaft Numerous gas channels of body shape.When coal bed top surface is on 2 top end face of bosh, 6~7 days baking continuous burnings of intensive flue-cured tobacco can be met Heat supply needs.Operating walk way inner chamber beyond 2 inner chamber of bosh is not banked up briquet 5, it is to avoid big fire is fired to operating walk way, increases to stove The hyperthermia radiation corrosion of door 4 and heat loss.Heap to top space-time goes out 1~2, gathering hole edge briquet, by burning 1~2 Block bituminous coal fills in top end face center from top vacancy, then fills up coal bed top edge vacancy with 1~2 briquet Place.After operative employee exits operating walk way, fire door 4 is filled in into operating walk way right output port, seal operation passage right output port is simultaneously compressed solid Determine fire door 4.Arranging temperature controller humiture time parameter simultaneously makes its startup optimization, start and static pressure area UNICOM and by temperature controller control Air is sent into static pressure area by the blower fan of system, blower fan, and whole air uniformly flow up into numerous buttress shafts in piston flow shape in coal seam In shape gas channel, combustion front lentamente moves to 3 top surface of fire bars from the top of bosh 2, long-time naked light backfire stable heating, i.e., Baking process curve can be close to and be warming up to 68 DEG C upwards, until baking terminate, safe and stable operation 6~7 days, complete changing yellow stage, Fixation stage and scapus phase combustion heat supplying task.Whole baking process not blow-on door 4, opens wide the hyperthermia radiation heat for existing without fire door 4 Loss and short time furnace temperature reduce problem.
Nicotiana tabacum L. total amount and moisture are loaded according to tobacco flue-curing house, the coal briquette for completing to toast required by task is roughly estimated total Amount.In 5 total amount of briquet useful load total less than 2 coal piling Qu of bosh, briquet 5 passes through operating walk way and gathering hole is disposably all filled Enter 2 coal piling area of bosh, coal bed top surface is in plane.Coal bed end face center fills in 1~2 block of bituminous coal being just burning, then bituminous coal The smokeless briquet of surrounding of slowly igniting.Bituminous coal dust content is low, and after combustion, lime-ash is few, and coal bed gas channel blocking probability is low, energy Keep air unimpeded Zi the flowing that collection gray area is upward through fire bars 3 to combustion zone.Bituminous coal calorific value is high, volatile matters are more, ignition temperature Height, can steadily light the selected anthracite of high ignition point (such as the selected anthracite of Korea), improve igniting and ignite success rate.Use During the local cellular briquet 5 of content of ashes up to 50%, the anchracite ball igniting that 1~2 fritter is just being burning can be used instead and ignited.
During using utility model, dress cigarette room is constant, and hot blast chamber size 1.4m × 1.4m is constant, and temperature controller and control circuit are not Become, combustion fan and circulating fan specification are constant, only need to change air stove and heat exchanger.
Utility model architectural feature, technical characteristic and the technique effect for bringing are described in detail as follows:
Utility model has " high and big vertical furnace chamber " architectural feature.Utility model furnace chamber is tall and big, furnace chamber volume Greatly, combustion space effective rate of utilization is high, then can load more fire coals, and realization is disposably coaling, and mitigates operative employee's labor intensity.Such as Shown in accompanying drawing 3, long 1.4m, 0.73m width of continuous tunnel furnace burner hearth, 0.9m are high, and coal bed has in highly there was only 600mm, and coal bed cannot The uneven gap for avoiding, combustion space effective rate of utilization can only load local life beehive coal ball 800~1000 less than 80% Individual (single coal briquette high 75mm), can meet needs of disposably coalingging in theory.Due to body of heater accumulation of heat it is many, fire door radiant heat loss Greatly, flue gas CO discharges are more, and the thermal efficiency is low, and coal consumption is big, and 800~1000 coal briquettes tend not to meet baking needs, are exactly fine Its room middle leaf is toasted 5~6 days, and as many as coal 1~3 time also want in centre, it is difficult to realize target of disposably coalingging, not to mention When rainy day and upper leaf are toasted, midway needs to add coal briquette number of times.2 cavity heights 1.2m of utility model bosh~1.5m, the length of side 0.8m~1.0m, between Honeycomb coal briquet 5, gapless, briquet 5 are little to 5mm~10mm with 2 internal face gap of bosh, and combustion space has Effect utilization rate reaches 100%, coal bed up to 2 top end face of bosh, disposable coal capacity and continuous tunnel furnace quite, and utility model thermal effect Rate is higher by continuous tunnel furnace 25%, and natural energy of disposably coalingging is kept for the longer combustion heat supplying time.Cigarette is filled slightly above 2.5 in barn Utility model is used under the conditions of ton, rainy day harvesting and upper tobacco leaf, without midway deashing coal, accomplishing disposably to coaling completes 6 ~7 days baking combustion heat supplying tasks.
Utility model has that " vertical furnace chamber, high furnace chamber, coaling passage and deashing passage unites two into one, and operation is logical The architectural features such as high, the high fire door 4 of road height ".As shown in Figure 3, continuous tunnel furnace coal piling area, collect gray area, channel lumen of coalingging, clear Grey channel lumen unification, without fire bars, fire door only has 560mm high, and operative employee can only contact to earth to creep and enter furnace chamber, then pedal entirely and move back Row is banked up coal briquette, furthermore width is little, space is little, and highly short, air flow is not smooth, and appearance is to a certain degree felt oppressed sense, operation of coalingging It is uncomfortable, it is difficult to meet hole device to hole, with seamless requirement between adjacent two coal briquette of row of horizontal.Utility model vertical type burner hearth, heap Coal area collection gray area on, eliminate towards coal piling area coaling passage and towards collection gray area deashing passage between common wall Plate, coalings passage and deashing passage is merged into operating walk way, operating walk way cavity heights and 4 height of fire door be up to 1.2m~ In posture turnover furnace chamber of slightly pedaling or slightly bend over, 1.5m, operative employee can add that thorax in stove is tall and big, air flow is smooth, will not There is sense of feeling oppressed, operative employee is gone slick in furnace chamber, realization is comfortably coaling, the coal piling such as hole device to hole and briquet gapless is required Easily with satisfaction.
Utility model has " L-shaped light-duty fire door 4 " architectural feature.4 flame-retardant fibre board of utility model fire door is used for sealing Operating walk way right output port, prevents outside air to penetrate into 2 inner chamber of operating walk way and bosh, and 4 flame-retardant fibre board bottom of fire door is stretched Exhibition body left side and 2 side wall of bosh together, surround the static pressure area of closing, and cut-out static pressure area combustion air bypass flow to operating walk way The passage of 2 inner chamber of inner chamber and bosh.Fire door 4 meets seal operation passage right output port and static pressure area breach simultaneously, there is provided furnace temperature The essential condition of auto-control.Fire door 4 be up to 1.2m~1.5m, structure bulky is caused using castable refractory, coaling deashing when 4 switching manipulation difficulty of fire door increases, and fire door 4 includes flame-retardant fibre board, alleviates fire door weight, is that fire door 4 easily fills in pull-out Light operation is there is provided probability.
Utility model has " closed static pressure area " architectural feature.Continuous tunnel furnace static pressure area is in unenclosed construction.Such as 3 institute of accompanying drawing Show, vacate the region as static pressure area that 2~3 floor coal briquette are vacated when continuous tunnel furnace coal piling is to entrance point fire door, due to burner hearth coal piling extremely High to 0.6m, furnace roof internal face to the height space of about 130mm between coal bed top surface has become air by-pass and has rapidly flowed to smoke evacuation The passage of mouth, i.e. static pressure area top surface is unlimited.Bosh 2 inner chamber of the utility model fire bars below 3 is static pressure area.Due to fire door 4 The seamless connection in gathering hole edge below 3 of body left side edge and fire bars is stretched in flame-retardant fibre board bottom, and static pressure area side wall is closed, By fire bars 3, all uniform flow enters the numerous thin bar shape gas channels of coal bed to the air that blower fan is blasted in static pressure area upwards, is stove Warm auto-control establishes condition.
Utility model architectural feature " high and big vertical furnace chamber " can guarantee that, meet nowadays countryside labour force Market demand.Architectural feature " high and big vertical furnace chamber, coaling passage and deashing passage unites two into one, operating walk way height is high, High fire door 4 " can guarantee that coalings deashing operation comfortably, and people-oriented to accomplish tobacco flue-curing.Architectural feature is " vertical furnace chamber, short Fire door 4, closed static pressure area " is the precondition of " flowing heat transfer combustion process is scientific and reasonable in stove ".
Caused by " vertical type furnace chamber, the closing of static pressure area " architectural feature, one of technical characteristic is " open fire reverse combustion ".Tunnel Stove dying fire is just burning heat supply.As shown in Figure 3, continuous tunnel furnace from coal bed downstream, ignite by igniting, and blower fan drives air to coal bed oblique upper Direction is flowed, and burns towards coal bed oblique upper direction and moves, meets dying fire and just burning principle, and the coal bed in combustion front oblique upper is received To high-temperature baking, in coal bed, carbonization gas, volatile matters are together with high temperature CO2Gas contact high-temperature coke is reduced the CO gases one of generation Rising, coal bed being flowed out to coal bed oblique upper direction, final Jing exhaust openings scatter and disappear, the thermal efficiency as little as 50% or so.It is even more important , the CO air-flows of discharge have interior heat energy, and combustion heat release amount is reduced, and combustion heat release amount does not reach maximum, and content of CO in smoke is not The air mass flow for stably directly resulting in combustion heat release amount and participating in combustion reaction is not directly proportional, and increases and is adjusted with air mass flow automatically The difficulty of control furnace temperature process.Utility model enters static pressure area, static pressure area side wall and base plate No leakage by the air that blower fan drives, and helps It is bottom-up uniformly across coal bed that combustion air completely extends across fire bars 3.Whole air flow uniformly through coal bed with piston stream mode, from coal Bed end face center starts igniting and ignites, and combustion front is from up to down slowly moved, combustion front moving direction and air-flow direction phase Instead, realize open fire reverse combustion heat supply.When combustion front is moved down, the bottom coal briquette and air for contacting, briquet preheating is constantly preheated When the carbonization gas that formed enter combustion front complete combustion reaction occur, leave the high temperature CO of combustion front2Do not have when gas is flowed up There is high-temperature coke to contact, i.e. life does not become reducibility gas CO, and so discharge fume CO2Gas content is high, CO gas contents pole It is low.So, combustion heat supplying process energy conservation, the discharge of low stain thing is realized, what is more important smoke evacuation is without interior heat-energy losses, burning Thermal discharge reaches maximum, and exothermic maximum amount and air mass flow are directly proportional, and is to be created favorably with air regulation furnace temperature process Condition.Usually, open fire reverse combustion technology is just for graininess, block bituminous coal cleaning combustion purpose, domestic honeycomb coal combustion dress Put and use anthracite, make beehive coal ball, and just burning based on dying fire that principle person is in the majority, be applied to the nothing based on open fire reverse combustion principle Bituminous coal Honeycomb coal briquet burner report is extremely rare.
Caused by " vertical furnace chamber inner chamber, closed static pressure area " architectural feature, the two of technical characteristic are that " furnace temperature is adjustable can Control ".How many Combustion of Hot Air Furnace heat releases is proportional to the air mass flow size for participating in combustion reaction.The air that operating walk way inner chamber is detained Can bypass and flow to exhaust opening, and then reduce air effective rate of utilization, reduce regulatory function of the air mass flow to combustion heat release amount.It is real Closed with novel static nip, whole air are uniformly flowed up in piston flow shape in coal bed, without behaviour of the air Jing fire bars below 3 Bypass to operating walk way region as mouth.Although in gathering hole directly contact operating walk way of the coal piling area coal bed by fire bars more than 3 Chamber, but air is when coal bed is walked, coal bed gas channel and exhaust opening negative pressure formed be drawn up power, static pressure area static pressure formed to Upper flowing driving force and high-temperature flue gas density form the air flows upwards that buoyancy lift causes in coal bed upwards, and horizontal direction flows out The air capacity in coal bed to operating walk way region is negligible.Final whole air passes through coal bed with piston stream mode, all contact combustion Burning face burning discharges net quantity of heat, air utilization ratio reaches air mass flow and the combustion front burning that 100%, i.e. blower fan are blasted The air mass flow that consumed is equal to be directly proportional.Tight between briquet and briquet, it is natural to affect without combustion-supporting short-circuit of air, it is ensured that wind Performance of control of the machine start-stop to furnace temperature.Obviously, performance of control of the air to combustion heat release, depending on static pressure area closure and operation Channel lumen air trapping amount, operating walk way inner chamber air trapping amount depend on operating walk way right output port sealing.Coal bed top surface On 2 top end face of bosh, gapless between coal briquette hole device to hole and briquet, fire door 4 can fully seal operating walk way right output port, favorably In air regulation process of the maintenance blower fan start-stop to participation combustion reaction.As shown in Figure 3, continuous tunnel furnace static pressure area near enter Mouth end fire door, static pressure area top surface are not closed, and aerator blasts the gas on most of air by-pass to coal bed top surface in static pressure area Phase space simultaneously rapidly flows toward exhaust opening (smoke evacuation is oxygen-containing to be up to 11%~12%), and remainder flows into coal with the bag-shaped mode of jet of cloth The bed inter-air space.The bag-shaped jet of cloth Convention diffusion in the coal bed needs to overcome larger resistance, lime-ash ball to stop that combustion air flow to Combustion front, stop heat smoke float and flow to furnace roof gas-phase space, and unburned coal briquette stops heat smoke flow forward, final to participate in burning Air mass flow it is few, combustion heat release is few, and content of CO in smoke is high, interior quantity of heat storage is more, further reduces combustion heat release, and consolidated statement reveals Furnace temperature rises not get on, and hot blast temperature is less than 2 DEG C~8 DEG C of preset temperature.A little portion in the simply air that stove chamber inner combustion is consumed Point, the air mass flow of blower fan start-stop control is not directly proportional to the air mass flow of combustion front consumption, undoubtedly increases blower fan start-stop certainly The difficulty of the air mass flow process that dynamic regulation and control burning is consumed.Air mass flow and stream that continuous tunnel furnace blower fan is sent into enter the air stream of coal bed Amount is not directly proportional, and stream enters the air mass flow of coal bed and combustion heat release amount is not directly proportional so that blower fan start-stop regulates and controls to hot blast temperature It is poor-performing, unstable unreliable.Up baking quality of tobacco is not affected for reducing furnace temperature and rising, changing yellow stage and fixation stage are operated Work duty sees that fire becomes one of tobacco flue-curing basic administrative task.The normally opened furnace temperature that also do not rise of blower fan that continuous tunnel furnace operation is present is asked Topic, is easily erroneously interpreted as that coal-fired calorific value is low, and the most frequently used measure is to use more high heating value (5500kCal/kg~7000kCal/kg) instead , so easily there is localized hyperthermia in burner hearth and hardening crack furnace roof arch brick in anthracite or bituminous coal, increase tobacco flue-curing fuel cost, discharge The problems such as smoke pollution environment.Utility model furnace roof 1, bosh 2 and operating walk way shell link into an integrated entity for full weld and seamless Metal shell, metal shell thickness 3mm~5mm, to guarantee the sealing of air stove intracavity space, infilters stove without surrounding air Thorax, it is ensured that it is controllable that furnace temperature is adjustable.When furnace sidewall backplate is made with narrow reinforcing bar precoated plate alternative metals housing, furnace wall easily goes out continuous tunnel furnace Existing hightemperature cracks, penetrate into the air mass flow inconvenience control of burner hearth, furnace temperature easily occur out of control or even to 68 DEG C~70 DEG C phenomenons.It is practical Novel metal housing full weld links into an integrated entity formula structure, and the closing of static pressure area, vertical furnace chamber, vertical are banked up briquet and from coal bed top Face center fire such as is ignited at the design so that the air mass flow and stream that blower fan is sent into is entered the air mass flow of coal bed and be directly proportional, and stream enters coal The air mass flow and combustion heat release amount of bed is directly proportional, so as to ensure that good blower fan start-stop to hot blast temperature performance of control, energy Ensure baking quality of tobacco, save changing yellow stage and fixation stage operative employee's duty sees that firer makees.
Caused by " open fire reverse combustion ", the three of technical characteristic are " high temperature isolation ".As shown in Figure 3, on the inside of tunnel furnace door i.e. For high temperature combustion zone, static pressure area and high temperature combustion zone overlap as one, the high temperature combustion zone high temperature furnace when blower fan temporarily ceases air-supply Gas can pass through vent and Ramulus Et folium Spiraeae Acuminatae reversely blows to blower fan, adds blower fan and is acted on by fire door hyperthermia radiation, causes fan casing Temperature is increased to 200 DEG C~250 DEG C, fan static pressure decline occurs, and air mass flow diminishes, or even is directly burned out, combustion fan Become continuous tunnel furnace replacement frequency highest, consume most parts.Calculate within 2 months by baking in a year, number of units is changed at 1~4.For Blower fan renewal cost is reduced, operative employee's duty sees that blower fan becomes one of tobacco flue-curing basic administrative task.Utility model is based on naked light Anti- to burn principle, high-temp combustion face is located proximate to the coal bed top area of furnace roof 1, has certain between high-temp combustion face and static pressure area The coal bed of height is separated by, and adds high-temperature furnace gas and rises naturally flowing so that the quiet nip space being connected with blower fan is in all the time Low temperature state, is detained without high-temperature furnace gas and the appearance of blower fan phenomenon is burnt in refluence, without the diligent monitoring combustion fan operation of operative employee, solution Blower fan high temperature scaling loss and operation insecurity problem that continuous tunnel furnace of having determined is present.
Utility model technical characteristic " open fire reverse combustion " is the precondition of reverse burning furnace energy-conservation, reduction of discharging, safety, autocontrol operation. Utility model technical characteristic " high temperature isolation " is the inevitable outcome of " open fire reverse combustion ".Technical characteristic " it is controllable that furnace temperature is adjustable " is Nicotiana tabacum L. The key guaranteed both quality and quantity is toasted, is the key that utility model is able to popularization and application.
Effective resultant effect that said structure feature and technical characteristic bring is that reverse burning furnace energy-saving environmental protection safety performance is obtained Increase substantially.Utility model is disposably comfortably coaling deashing;Economize on coal, flue gas CO discharges are ultralow, tobacco flue-curing is reduced to combustion Coal high heating value is required;Baking process curve combustion heat supplying can be close to and generate hot blast, without furnace temperature is out of control and furnace temperature rises and do not ask up etc. Topic;Scaling loss combustion fan hidden danger is flow backwards without high-temperature furnace gas.
The Nicotiana tabacum L. Processing farage industry of combustion using honeycomb briquet brick, tobacco planting processing base and tobacco grower cooperative society intensive flue-cured tobacco and Loose-leaf curing combustion heat supplying generates hot air apparatus, hot air chamber and air stove, it is possible to use utility model.
Tobacco flue-curing practice have shown that:Disposably coaling deashing, coaling comfortable, deashing is easy;Igniting is ignited simple;Smoke evacuation temperature Degree<80 DEG C, flue gas CO discharges reduce by 75%, and coal-fired calorific value saves more than 25%;Blower fan start-stop is good to hot blast temperature performance of control It is good, baking process curve can be close to and generate hot blast, be occurred with warm phenomenon is fallen without overtemperature;Leak without high-temperature furnace gas, blower fan temperature begins It is less than 38 DEG C eventually, without high temperature over-heated fault;Saving of work and time cost declining;Dry tobacco leaf quality better, is lost without endoplasm, can use ash and contain Amount up to 50%, the local cellular briquet of calorific value as little as 3000kCal/kg~4000kCal/kg.

Claims (3)

1. Honeycomb coal briquet combustion heat supplying device, including fire bars, it is characterised in that:Also include furnace roof, bosh and fire door, furnace roof is in side Become cylindric, furnace roof bottom face edge and four side of bosh top end face overlap and full weld connection, and bosh inner chamber is in just cube tubbiness, stove Abdomen inner chamber highly locates horizontal fixed grate from base plate 200mm~350mm, below fire bars for static pressure area, top be coal piling area, coal piling Area neatly stacks the Honeycomb coal briquet in cube shape, briquet and bosh internal face level interval 5mm~10mm, horizontally adjacent two briquet Between gapless, vertically adjacent two briquets hole device to hole form the numerous gas channels in thin bar shape, coal bed top surface is on bosh top On end face, one is opened up in the middle of the wall of bosh side with the square gathering hole that bosh side wall is contour and 0.6m~0.8m is wide, gathering hole Perpendicular to bosh base plate, bosh inner chamber is operated by gathering hole is with inversion and the operating walk way in square tube shape is connected for two sides Passage left port and gathering hole coincidence and full weld connection, right side are in hot air chamber front wall outside wall surface, right output port is by light-duty fire door Sealing, fire door are in L-shaped, lightweight construction, include cube shape bottom stretching, extension body, fire resisting comprising flame-retardant fibre board, flame-retardant fibre board Fibre board can be filled in operating walk way inner chamber and fully seal operating walk way right output port, bottom stretching, extension physical ability and fill in operating walk way inner chamber And close static pressure area side wall breach.
2. Honeycomb coal briquet combustion heat supplying device as claimed in claim 1, it is characterised in that:Described furnace roof cavity heights are 100mm~150mm, it is smooth spherical crown surface that furnace roof inwall sticks the thick castable refractories of 40mm~60mm, flame retardant coating internal face.
3. Honeycomb coal briquet combustion heat supplying device as claimed in claim 1, it is characterised in that:Described bosh inner chamber length of side 0.8m~ 1.0m, height 1.2m~1.5m.
CN201621005756.6U 2016-08-31 2016-08-31 Honeycomb briquet burning heating device Active CN206025184U (en)

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Application Number Priority Date Filing Date Title
CN201621005756.6U CN206025184U (en) 2016-08-31 2016-08-31 Honeycomb briquet burning heating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621005756.6U CN206025184U (en) 2016-08-31 2016-08-31 Honeycomb briquet burning heating device

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