CN206019606U - A kind of silicon steel coil plate shearing machine shear automatic checkout system - Google Patents
A kind of silicon steel coil plate shearing machine shear automatic checkout system Download PDFInfo
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- CN206019606U CN206019606U CN201621034113.4U CN201621034113U CN206019606U CN 206019606 U CN206019606 U CN 206019606U CN 201621034113 U CN201621034113 U CN 201621034113U CN 206019606 U CN206019606 U CN 206019606U
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- probe
- shearing machine
- plate shearing
- range finding
- silicon steel
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Abstract
The utility model discloses a kind of silicon steel coil plate shearing machine shear automatic checkout system, belongs to shear control field.A kind of silicon steel coil plate shearing machine shear automatic checkout system, including plate shearing machine, plate shearing machine entrance point is provided with conveyer belt, is provided with range finding roller on conveyer belt, and the plate shearing machine port of export is provided with transition belt, and transition belt both sides are symmetrically arranged with two range finding probes.Range finding probe is arranged on probe holder and is connected with transition belt by probe holder, and range finding probe is connected with control system, and control system is calculated to range finding probe probe value, statistical data, and judges to control whether plate shearing machine shuts down.It can realize whether real-time monitoring shear size meets the requirements, high precision, efficiency high, high degree of automation.
Description
Technical field
This utility model is related to shear control field, more particularly, it relates to a kind of silicon steel coil plate shearing machine shear is examined automatically
Examining system.
Background technology
Plate shearing machine is the dimensions needed for cold-rolled steel coils are cut into, and then carries out further adding by the sheet material for cutting
Work, forms the products such as doorframe, Men Bian, door leaf, and the typically existing maximum panel length that need to be processed is in 1220mm or so, so showing
The cutter and workbench of some plate shearing machines is all very long, and general plate clipping device is provided with positioning mostly on the board in front of clip
Measurement apparatus, to facilitate positioning action and the shear operation of workpeople, nowadays workman adopts two when shear operation is carried out, typically
The method of kind carries out positioning measurement to plate to be cut, and one is line, and two is scale, and the former is to carry out line positioning on plate to be cut, with
Determining needs the position of cutting, and typically before shear operation, the latter is positioned with reference to the scale on board, direct root
Shear operation is carried out according to reading.Steel plate after shearing generally uses manual method monitoring, and efficiency is low, low precision.
Chinese patent application, application number 201520223657.4, publication date September in 2015 16 days, disclosing one kind can be
The plate clipping device of quick positioning is carried out before and after clip.In order to overcome workman when shear operation is carried out, work efficiency is low, positioning
Operating difficultiess, the shortcoming for wasting time and energy, the utility model provide such a and can carry out cutting for quick positioning before and after clip
Panel assembly, includes straight-line motion mechanism and swing mechanism；This utility model is both provided with for quick positioning before and after clip
The device of measurement, the workman for solving the presence when the corrosion resistant plate sheet material to repeating feeding carries out cutting in prior art are fixed
Position is difficult, production efficiency is not high, the poor quality of product, the shortcoming for wasting time and energy.But this scheme is unable to each piece of real-time monitoring
Whether shear plate meets the requirements, if gradient excess, and precision is not enough, and automaticity is not high.
Content of the invention
1. technical problem to be solved
The situation excessive for detecting steel plate gradient present in prior art, precision is not enough, and automaticity is not
High problem, this utility model provide a kind of silicon steel coil plate shearing machine shear automatic checkout system.It can realize real-time monitoring
Whether shear size meets the requirements, high precision, efficiency high, high degree of automation.
2. technical scheme
The purpose of this utility model is achieved through the following technical solutions.
A kind of cold-rolled steel coils plate shearing machine shear automatic checkout system, including plate shearing machine, plate shearing machine entrance point is provided with transmission
Band, is provided with range finding roller on conveyer belt, the plate shearing machine port of export is provided with transition belt, and transition belt side is provided with two
Range finding probe.Gone out by two range finding probe comprehensive detections, the steel plate smooth degree after shear, if incline, if it exceeds in advance
Definite value, this control plate shearing machine stop, and are adjusted.
Further, described range finding probe is arranged on probe holder and is connected with transition belt by probe holder.
Further, retractor device is provided with described probe holder, rise according to demand and reduce.Can be according to need
Ask the steel plate of detection different-thickness, strong adaptability.
Further, on described transition belt, one end is provided with track, and probe holder is arranged on track, probe holder
Movement is detected in orbit.Position and track required for can be arranged at probe, convenient maintenance and detection are calculated.
Further, described range finding probe be laser probe, high precision, detection speed block.
Further, described range finding probe is connected with control system, and control system is entered to range finding probe probe value
Row is calculated, statistical data, and judges to control whether plate shearing machine shuts down.
Further, also include probe module, be arranged at range finding roller front end.Integration test plate shearing machine enters whether plate puts down
Whole, in conjunction with the gradient that shear goes out, judgement is error caused by which part, and it is convenient that dimension is overhauled, faster.
Further, probe module includes probe bracket, and some electronic probes are arranged at
Detection information is sent to the wireless control module of control chamber by wireless transmitter module for cradle top, electronic probe.
3. beneficial effect
Compared to prior art, the utility model has the advantage of：
(1) this programme adds detection probe in plate shearing machine system, in conjunction with outside control system, is visited by two range findings
The steel plate smooth degree that head comprehensive detection goes out after shear, if incline, if it exceeds predetermined value, this control plate shearing machine stopping, entering
Row is adjusted, is detected online, high degree of automation, high precision；
(2) retractor device is provided with probe holder, is risen according to demand and is reduced.Different-thickness is detected according to demand can
Steel plate, strong adaptability；
(3) on conveyer belt, two ends are provided with track, and probe holder is arranged on track, and visited in orbit by movement for probe holder
Survey.Position and track required for can be arranged at probe, convenient maintenance and detection are calculated；
(4) range finding probe is connected with control system, and control system is calculated to range finding probe probe value, statistical number
According to, and judge to control whether plate shearing machine shuts down；
(5) probe module of previous step is provided with, and probe module is arranged at range finding roller front end.Integration test plate shearing machine
Enter whether plate is smooth, in conjunction with the gradient that shear goes out, judgement is error caused by which part, and it is convenient that dimension is overhauled, faster.
Description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is conveyer belt partial top schematic diagram.
Label declaration in figure：
1st, probe holder；2nd, range finding probe；3rd, range finding roller；4th, plate shearing machine；5th, conveyer belt；6th, track；7th, probe module；8th, mistake
Cross conveyer belt.
Specific embodiment
With reference to Figure of description and specific embodiment, this utility model is described in detail.
Embodiment 1
As shown in Figure 1, 2, a kind of cold-rolled steel coils plate shearing machine shear automatic checkout system, including plate shearing machine 4, plate shearing machine 4 enters
Mouth end is provided with conveyer belt 5, is provided with range finding roller 3 on conveyer belt, and 4 port of export of plate shearing machine is provided with transition belt 8, and transition is passed
Send band 8 side two range finding probe 2.Range finding probe 2 is laser probe.Probe is arranged in side, and is avoided and be symmetrical arranged institute
The symmetrical coupling for needing, for place is little, the region that can only be placed in side, adaptability are good.
Described range finding probe 2 is arranged on probe holder 1 and is connected with transition belt 8 by probe holder 1.Described probe
Retractor device is provided with frame 1, is risen according to demand and is reduced.On described transition belt 8, two ends are provided with track 6, visit
The headstock 1 is arranged on track 6, and the movement on track 6 of probe holder 1 is detected.
Range finding probe 2 is connected with control system, and control system is calculated to 2 probe value of range finding probe, statistical data,
And judge to control whether plate shearing machine shuts down.
Among real work, two range finding probes 2 are opened, and two probe spacing distances can be configured, Ke Yiwei
The full-length that the steel plate of required detection should be processed into, can be preseting length.Set herein between the two away from for steel plate should
The full-length that the shearing becomes.The probe away from plate shearing machine outlet is set as A, and it is B near probe to be exported with plate shearing machine, if steel
Plate does not shift, then the signal distance that probe A, B are detected is consistent, and the initial time of A detectable signals, and B terminates to detect.
When steel plate front end or rear end shift, in the case of situation 1, in two ends, at least one end is rolled tiltedly, such as to probe
A, B probe is arranged on the left of plate shearing machine, then B first detects signal, and first distance value is B points and steel plate right edge distance
Value, due to having an inclined-plane, the value for detecting to be gradually reduced, the distance value until detecting is B points and steel plate left side distance
Value.First point time is t1, and second point B point is t2 with the time of the value of steel plate left side distance, due to known steel plate
Pace v, direction of advance deviate value be s=v × (t2-t1), it is known that the width w of steel plate, it is possible to obtain slope R
=W/S × 100%.One threshold value can be set according to required metal, shut down when such as more than 5%, overhauled and checked.With
If biased error is produced at reason ending, detect slope using same procedure, judge shear quality, and carry out next step behaviour
Make.A points detect same effect.
In case 2, shear plate is parallelogram, can be similar with the mode of situation 1, judges the slope of plate.
In case 3, i.e. shear plate is for trapezoidal, and two trapezoidal inclined planes now, have two kinds of situations, separately away from probe orientation
One kind is that to go to the bottom towards probe side be length more than standard value, and now, shutting down carries out hand inspection, and probability is low, elapsed time
And it is few.
Another kind is that to go to the bottom be standard value towards probe side, then water table opening is less than standard value, and now system enters rower
Note, continues to detect next block of plate afterwards, if the situation of situation 1 occurs in next piece of wrench portion, judges lastblock plate error
Excessive, shut down and related plate is processed.
Embodiment 2
Embodiment 2 is substantially the same manner as Example 1, also includes probe module 7, and described is arranged at 3 front end of range finding roller.Probe
Module 7 includes probe bracket, and some electronic probes are arranged at, and electronic probe passes through nothing
Detection information is sent to line transmitter module the wireless control module of control chamber.
Be provided with 5 electronic probes, five probes of steel plate are laser ranging probe, and quantity is 5, be uniformly placed equidistant in
At the top of probe bracket.Detection information is sent to electronic probe the wireless control module of control chamber by wireless transmitter module.
The relative altitude value of 5 sample points of detection, sampling value are transferred information in control chamber by circuit；Detection is obtained
Height value is compared by control system with the flatness value reached required for steel plate, and difference exceedes set point, then control system
Relative position of the system for present straightener roll, in conjunction with leveling values set in advance, draws be adjusted required for straightener roll big
Little, generate control signal and motor is controlled, motor carries out descending operation, and control straightener roll two ends are risen
Drop so that straightener roll reaches required position, smooths again.
In conjunction with detection detection in front and back, the error contrast decision height detection in conjunction with height value to flatness and shears gradient
Affect.Judgement is error caused by which part, and it is convenient that dimension is overhauled, faster.
Below schematically the invention and embodiments thereof are described, the description do not have restricted, not
In the case of the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms.Institute in accompanying drawing
Shown is also one of embodiment of the invention, and actual structure is not limited thereto, any attached in claim
Icon note should not limit involved claim.So, if one of ordinary skill in the art is enlightened by which, without departing from
In the case of this creation objective, the frame mode similar to the technical scheme and embodiment is designed without creative, all should
Belong to the protection domain of this patent.Additionally, " an including " word is not excluded for other elements or step, one word of " one " before element
It is not excluded for including " multiple " element.The multiple element that states in claim to a product can also by an element by software or
Person's hardware is realizing.The first, the second grade word is used for representing title, and is not offered as any specific order.
Claims (8)
1. a kind of silicon steel coil plate shearing machine shear automatic checkout system, including plate shearing machine (4), plate shearing machine (4) entrance point is provided with biography
Band (5) is sent, range finding roller (3) on conveyer belt (5), is provided with, it is characterised in that：Plate shearing machine (4) port of export is provided with transition belt
(8), transition belt (8) side is provided with two range finding probes (2).
2. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 1, it is characterised in that：Described survey
Probe holder (1) is arranged on away from probe (2) to be above connected with transition belt (8) by probe holder (1).
3. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 2, it is characterised in that：Described spy
The headstock is provided with retractor device on (1), rises according to demand and reduces.
4. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 2, it is characterised in that：Described mistake
Cross and on conveyer belt (8), be provided with track (6), probe holder (1) is arranged on track (6), probe holder (1) is in the upper movement of track (6)
Detected.
5. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 1 or 2 or 3 or 4, its feature exist
In：Described range finding probe (2) is laser probe.
6. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 5, it is characterised in that：Described survey
It is connected with control system away from probe (2), control system is calculated to range finding probe (2) probe value, statistical data, and is judged
Whether control plate shearing machine shuts down.
7. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 1, it is characterised in that：Also include visiting
Head module (7), is arranged at range finding roller (3) front end.
8. a kind of silicon steel coil plate shearing machine shear automatic checkout system according to claim 7, it is characterised in that：Probe module
(7) include that probe bracket, some electronic probes are arranged at, electronic probe is by wireless
Detection information is sent to transmitter module the wireless control module of control chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621034113.4U CN206019606U (en) | 2016-08-31 | 2016-08-31 | A kind of silicon steel coil plate shearing machine shear automatic checkout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621034113.4U CN206019606U (en) | 2016-08-31 | 2016-08-31 | A kind of silicon steel coil plate shearing machine shear automatic checkout system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206019606U true CN206019606U (en) | 2017-03-15 |
Family
ID=58258376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621034113.4U Expired - Fee Related CN206019606U (en) | 2016-08-31 | 2016-08-31 | A kind of silicon steel coil plate shearing machine shear automatic checkout system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206019606U (en) |
-
2016
- 2016-08-31 CN CN201621034113.4U patent/CN206019606U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170315 Termination date: 20210831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |