CN205982120U - Ceramic bushing surface quality visual inspection device - Google Patents
Ceramic bushing surface quality visual inspection device Download PDFInfo
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- CN205982120U CN205982120U CN201620948180.0U CN201620948180U CN205982120U CN 205982120 U CN205982120 U CN 205982120U CN 201620948180 U CN201620948180 U CN 201620948180U CN 205982120 U CN205982120 U CN 205982120U
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- runner
- porcelain bushing
- feedboard
- surface quality
- workbench
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Abstract
Ceramic bushing surface quality visual inspection device, comprises a workbench, be fixed with the feed plate on the workstation, it runs through around the feed plate to be equipped with the feed port on the feed plate, feed plate one side is fixed with first rotating electrical machines, first rotating electrical machines expansion end passes the feed plate, the feed plate opposite side is equipped with the runner, the runner fix with first rotating electrical machines expansion end on, a plurality of recesses have evenly been seted up on the outer lane of runner, wherein, the feed port can align with rotatory recess to the top position, be equipped with the outer lane parcel of arranging plate to major general's runner top position, still be equipped with vibration dish and conveyer pipe, the vibration dish is connected to conveyer pipe one end, and the feed port is connected to the other end. The utility model discloses can be with fine transport and the marshalling of the minor ceramic bushing product of volume to in subsequent processing detection, the loss is low, improves production efficiency and finished product stability of quality.
Description
Technical field
This utility model is related to produce testing equipment technical field, particularly to porcelain bushing surface quality vision-based detection dress
Put.
Background technology
Porcelain bushing is the core component of fiber active linker, plays optical fiber alignment, collimates the effect such as fixing, to its chi
Very little precision, surface smoothness, mechanical performance have very high requirement.Porcelain bushing, with zirconia ceramicss powder body as raw material, through mixed
Refining, molding, sintering, be subsequently machined into, the course of processing can produce secretly split, macula lutea, the defect such as chipping, if do not detected directly
It is assembled to fiber adapter to be used for fastening fiber stub, it is big to there is signal transmission through fiber loss, or even occur signal to continue
Disconnected risk.Porcelain bushing is adopted mainly to adopt artificial visual to check at present, low production efficiency, working strength are big, and ceramic
Sleeve pipe is translucent, highly polished, and reflective obvious under light, defect only has micron order, easily causes coroner's visual fatigue, easily
Produce missing inspection, mistake is picked up, such product quality is affected by many anthropic factors, greatly affect end product quality stability.
Utility model content
This utility model will solve problem of the prior art, provides porcelain bushing surface quality vision inspection apparatus, will make pottery
Porcelain bushing shell conveying marshalling well, and sleeve pipe presentation quality is detected using machine vision technique, significantly improve detection effect
Rate and precision.
For reaching above-mentioned purpose, the technical solution adopted in the utility model is as follows：
Porcelain bushing surface quality vision inspection apparatus, including workbench, described workbench are fixed with feedboard, charging
Plate is provided with before and after charging hole runs through feedboard, and feedboard side is fixed with the first electric rotating machine, the first electric rotating machine movable end
Through feedboard, feedboard opposite side is provided with runner, and runner is fixed on the first electric rotating machine movable end, on the outer ring of runner all
Even offer some grooves；Wherein, charging hole can be alignd with the groove of rotation to topmost position；It is provided with arrangement board to turn to major general
The outer ring parcel of wheel topmost position, the effect of arrangement board is to limit porcelain bushing all the time in a groove, prevents from dropping, typically
In the case of, the parcel face of arrangement board starts to extend to runner least significant end position by the direction of rotation of runner from runner topmost position
Put, a breach can be stayed it is also possible to whole wrap up；It is additionally provided with vibrating disk and delivery pipe, delivery pipe one end connects vibrating disk, separately
One end connects charging hole.Operation principle is：Porcelain bushing is placed in vibrating disk, porcelain bushing is made by certain by delivery pipe
Direction arrangement is transported in the charging hole of feedboard and waits, and the first electric rotating machine rotates the groove of runner to topmost position,
Porcelain bushing falls in groove, and then runner continues rotation, makes next groove reach topmost position, porcelain bushing continues to fall
Enter in groove, meanwhile, rotating disk moves downward with porcelain bushing, so that follow-up vision-based detection.
Preferably, described workbench is provided with the first reciprocating motor and baffle plate, and the movable end of the first reciprocating motor is provided with
Servomotor, servomotor is provided with contact pin, and contact pin passes through baffle plate to point to the groove location of runner；Wherein, on described workbench
It is additionally provided with light source and high accuracy camera between baffle plate and runner；Wherein, described workbench is additionally provided with processor, processor
Connect light source and high accuracy camera.One kind preferably position is that contact pin points to the groove location of runner bottom.It is mainly used in examining
Survey the face shaping of porcelain bushing, operation principle is：After runner rotates to setting position with porcelain bushing, first toward telegram in reply
Machine operating makes servomotor and contact pin to runner one side shifting, and after contact pin insertion porcelain bushing, the first reciprocating motor operating makes to draw
Servomotor and contact pin retreat a segment distance, and then Serve Motor Control contact pin rotates a circle, during this, high accuracy camera with
With sleeve rotating real-time photography, and image is sent to image processing apparatus carries out image mosaic, amplification, image recognition processing.
Because porcelain bushing is cylinder, sleeve pipe complete appearance image to be obtained, one is to adopt area array cameras, sleeve pipe be pressed 120 degree and draws
It is divided into three parts, shoot in three times and obtain complete sleeve surface image after splicing；Two is to adopt line scan camera, continuously
Shoot the bushing outer surface image that sufficient amount of cylinder bus synthesis obtains launching.The image being shot using aforesaid way is passed
Deliver to processor, by processor according to associated picture Processing Algorithm, whether detection porcelain bushing has breakage, speckle, breach, crackle
Etc. defect, then the first reciprocating motor operating makes to draw servomotor and contact pin to continue to retreat, and in the presence of baffle plate, contact pin is from pottery
Extract in porcelain bushing shell, porcelain bushing falls, then repeat previous action.
Preferably, described feedboard top offers the first gas hole, and the first gas hole is connected with charging hole, is provided with
One blowing device is connected with the first gas hole.After porcelain bushing enters into groove, the first blowing device is immediately to the first air blowing
Blow in hole, porcelain bushing below is pressed in charging hole, and runner rotation makes next groove to charging hole exit position, and first
Blowing device stops blowing to the first gas hole, so that porcelain bushing can be entered in groove, then proceedes to blow.Such work
Excessive with rotatable wheel contacts power with being to make the porcelain bushing subsequently waited in line avoid, prevent runner ceramic jacket in rotary course
Pipe friction is impaired.
Preferably, described arrangement board top offers the second gas hole, and the second gas hole lower part outlet corresponds to runner
Apical position, is provided with the second blowing device and is connected with the second gas hole.Second blowing device is after porcelain bushing enters into groove
Blow to the second gas hole, enable smooth the falling in a groove of porcelain bushing, prevent from making because of the out-of-flatness of porcelain bushing position
Obtain the friction of porcelain bushing and arrangement board in runner rotary course, and the position out-of-flatness of porcelain bushing also can affect subsequently
Operation.
Preferably, described baffle plate is provided with feeding plate towards the workbench of runner side, and feeding plate is provided with is easy to ceramic jacket
The slideway that pipe falls, so that the conclusion of porcelain bushing is collected.
Preferably, described workbench bottom is fixed with the second reciprocating motor, and the movable end of the second reciprocating motor is arranged with
Some material blanking tubes, material blanking tube lower end is connected with corresponding receiving flask, and under the control of the second reciprocating motor, the slideway of feeding plate can
It is connected with the upper end of corresponding material blanking tube respectively.By light source and high accuracy collected by camera sleeve pipe appearance images, then processor
According to sleeve pipe appearance images carry out algorithm process, differentiate qualified and unqualified, unqualified and press the defects such as breach, crackle, speckle
Material blanking tube and receiving flask are also carried out classifying accordingly by classification of type with this, when processor is examined to the presentation quality of porcelain bushing
After surveying classification, the second reciprocating motor operating makes the material blanking tube upper end of identical category be directed at the slideway of feeding plate, and porcelain bushing can fall
Enter in the receiving flask of this classification.
Preferably, described vibrating disk can revolve, for ultrasound wave, the disk that shakes.
The beneficial effects of the utility model are：This utility model is solved porcelain bushing product and is checked by artificial visual
Detection efficiency is low, low precision, high labor intensive, and the problem that product quality is affected by many anthropic factors, can be by very
Good by porcelain bushing conveying and marshalling, and based on the machine vision technique detection porcelain bushing of light source and accurate camera outside
Appearance quality, detection efficiency is high, loss is low, improves the stability of sleeve pipe quality.
Brief description
Fig. 1 is schematic perspective view of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the enlarged partial sectional view at A in Fig. 2.
Fig. 4 is the structural representation of runner in this utility model.
In figure：1st, workbench；2nd, vibrating disk；3rd, delivery pipe；4th, feedboard；4.1st, charging hole；4.2nd, the first gas hole；5、
Arrangement board；5.1st, the second gas hole；6th, runner；6.1st, groove；7th, the first electric rotating machine；8th, the first blowing device；9th, second blows
Material device；10th, the first reciprocating motor；11st, light source and high accuracy camera；12nd, contact pin；13rd, baffle plate；14th, feeding plate；15th, second
Reciprocating motor；16th, material blanking tube；17th, receiving flask；18th, servomotor.
Specific embodiment
Below by specific embodiment and accompanying drawing, this utility model is further described.
As Figure 1-4, porcelain bushing surface quality vision inspection apparatus, including workbench 1, workbench 1 are fixed with
Feedboard 4, feedboard 4 is provided with before and after charging hole 4.1 runs through feedboard 4, and feedboard 4 side is fixed with the first electric rotating machine 7,
First electric rotating machine 7 movable end passes through feedboard 4, and feedboard 4 opposite side is provided with runner 6, and runner 6 is fixed on the first electric rotating machine
On 7 movable ends, the outer ring of runner 6 uniformly offers some grooves 6.1；Wherein, charging hole 4.1 position can be with rotation to pushing up most
The groove 6.1 of end position aligns；It is provided with arrangement board 5 to the outer ring parcel of major general's runner 6 topmost position；It is additionally provided with vibrating disk 2
And delivery pipe 3, delivery pipe 3 one end connects vibrating disk 2, other end connection charging hole 4.1.
First reciprocating motor 10, baffle plate 13 and processor 19, the activity of the first reciprocating motor 10 are provided with workbench 1
End is provided with servomotor 18, and servomotor 18 is provided with contact pin 12, and contact pin 12 passes through baffle plate 13 to point to the groove 6.1 of runner 6
Position；Wherein, workbench 1 is located at and between baffle plate 13 and runner 6, is additionally provided with light source and high accuracy camera 11, processor 19 and light
Source and high accuracy camera 11 connect.
Wherein, in conjunction with shown in Fig. 3, feedboard 4 top offers the first gas hole 4.2, the first gas hole 4.2 and charging hole
4.1 are connected, and are provided with the first blowing device 8 and are connected with the first gas hole 4.2；Arrangement board 5 top offers the second gas hole
5.1, the second gas hole 5.1 lower part outlet corresponds to runner 6 topmost position, is provided with the second blowing device 9 and the second gas hole
5.1 connecting.
Can also arrange on workbench 1 and be easy to the mechanism of porcelain bushing categorised collection, specially：In conjunction with Fig. 1 and Fig. 2
Shown, baffle plate 13 is provided with feeding plate 14 towards the workbench 1 of runner 6 side, and feeding plate 14 is provided with is easy to porcelain bushing
Slideway.Workbench 1 bottom is fixed with the second reciprocating motor 15, and the movable end of the second reciprocating motor 15 is arranged with some blankings
Pipe 16, material blanking tube 16 lower end is connected with corresponding receiving flask 17, under the control of the second reciprocating motor 15, the slideway of feeding plate 14
Can be connected with the upper end of corresponding material blanking tube 16 respectively.
Specific embodiment is：Porcelain bushing is placed in vibrating disk 2, porcelain bushing is made by one by delivery pipe 3
Determine direction arrangement to be transported in the charging hole 4.1 of feedboard 4, now the first blowing device 8 is opened, air is passed through first and blows
Hole 4.2 is blown to charging hole 4.1 makes porcelain bushing fix, when the first electric rotating machine 7 rotates the groove 6.1 of runner 6 to top
Behind position, the first blowing device 8 is closed, and porcelain bushing falls in groove 6.1, and now the first blowing device 8 is opened latter one
Material is fixed, and the second blowing device 9 is opened simultaneously, and air is blown to groove 6.1 by the second gas hole 5.1, so that material is placed
Smooth, then the second blowing device 9 is closed, and then the first electric rotating machine 7 controls runner 6 to continue rotation, carries out next step operation.
After runner 6 rotates to setting position with porcelain bushing, the first reciprocating motor 10 operating make servomotor 18 and contact pin 12 to
Runner 6 side moves horizontally, and after contact pin 12 insertion porcelain bushing, the first reciprocating motor 10 operating makes to draw servomotor 18 and contact pin
12 retreat segment distances, and then servomotor 18 controls contact pin 12 to rotate a circle, and during this, light source and high accuracy camera 11 are right
Porcelain bushing carries out whole shooting, and the image of shooting is sent to processor 19, is judged the outward appearance feelings of material by processor 19
Condition, whether detection face shaping is intact, if has breakage, speckle, breach, crackle etc., and is classified, and now second toward telegram in reply
Machine 15 operating makes material blanking tube 16 upper end of identical category be directed at the slideway of feeding plate 14, and after detection finishes, the first reciprocating motor 10 is transported
Turn and make to draw servomotor 18 and contact pin 12 to continue to retreat, in the presence of baffle plate 13, contact pin 12 is extracted from porcelain bushing, pottery
Sleeve pipe falls in corresponding receiving flask 17.
It should be noted that structure of the present utility model also has other combinations, a vibrating disk 2 can connect a plurality of
Material is sent to multiple workbench 1 mechanisms by delivery pipe 3 simultaneously, and a processor 19 can be also multiple workbench 1 machines simultaneously
Structure works, and a kind of embodiment of more excellent combination is：19, two vibrating disks 2 of one processor and four workbench 1 mechanisms, each
Vibrating disk 2 is that two workbench 1 mechanisms convey material, and all of image processing work is completed by a processor 19.
The foregoing is only specific embodiment of the utility model, but architectural feature of the present utility model is not limited to
This, this utility model can be used on similar product, any those skilled in the art in field of the present utility model, institute
The change made or modification are all covered among the scope of the claims of the present utility model.
Claims (5)
1. porcelain bushing surface quality vision inspection apparatus, including workbench（1）It is characterised in that：Described workbench（1）Upper solid
Surely there is feedboard（4）, feedboard（4）It is provided with charging hole（4.1）Run through feedboard（4）In front and back, feedboard（4）Side is fixed with
First electric rotating machine（7）, the first electric rotating machine（7）Movable end passes through feedboard（4）, feedboard（4）Opposite side is provided with runner
（6）, runner（6）It is fixed on the first electric rotating machine（7）On movable end, runner（6）Outer ring on uniformly offer some grooves
（6.1）；
Wherein, charging hole（4.1）Can be with the groove of rotation to topmost position（6.1）Alignment；
It is provided with arrangement board（5）To major general's runner（6）The outer ring parcel of topmost position；
It is additionally provided with vibrating disk（2）And delivery pipe（3）, delivery pipe（3）One end connects vibrating disk（2）, other end connection charging hole
（4.1）；
And, described workbench（1）Above it is located at baffle plate（13）With runner（6）Between be additionally provided with light source and high accuracy camera（11）；
Described workbench（1）It is provided with the first reciprocating motor（10）And baffle plate（13）, the first reciprocating motor（10）Movable end be provided with
Servomotor（18）, servomotor（18）It is provided with contact pin（12）, contact pin（12）Through baffle plate（13）Point to runner（6）Groove
（6.1）Position；
Described workbench（1）On be additionally provided with processor（19）, processor（19）Connect light source and high accuracy camera（11）.
2. porcelain bushing surface quality vision inspection apparatus according to claim 1 it is characterised in that：Described feedboard
（4）Top offers the first gas hole（4.2）, the first gas hole（4.2）With charging hole（4.1）It is connected, be provided with first and blow material
Device（8）With the first gas hole（4.2）Connect.
3. porcelain bushing surface quality vision inspection apparatus according to claim 1 it is characterised in that：Described arrangement board
（5）Top offers the second gas hole（5.1）, the second gas hole（5.1）Lower part outlet corresponds to runner（6）Topmost position,
It is provided with the second blowing device（9）With the second gas hole（5.1）Connect.
4. the porcelain bushing surface quality vision inspection apparatus according to any one of claim 1-3 it is characterised in that：Described
Baffle plate（13）Towards runner（6）The workbench of side（1）It is provided with feeding plate（14）, feeding plate（14）It is provided with and be easy to porcelain bushing
The slideway falling.
5. porcelain bushing surface quality vision inspection apparatus according to claim 4 it is characterised in that：Described workbench
（1）Bottom is fixed with the second reciprocating motor（15）, the second reciprocating motor（15）Movable end on be arranged with some material blanking tubes（16）,
Material blanking tube（16）Lower end is connected with corresponding receiving flask（17）, in the second reciprocating motor（15）Control under, feeding plate（14）'s
Slideway can respectively with corresponding material blanking tube（16）Upper end be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620948180.0U CN205982120U (en) | 2016-08-26 | 2016-08-26 | Ceramic bushing surface quality visual inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620948180.0U CN205982120U (en) | 2016-08-26 | 2016-08-26 | Ceramic bushing surface quality visual inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205982120U true CN205982120U (en) | 2017-02-22 |
Family
ID=58035820
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620948180.0U Active CN205982120U (en) | 2016-08-26 | 2016-08-26 | Ceramic bushing surface quality visual inspection device |
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| CN (1) | CN205982120U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655030A (en) * | 2018-07-03 | 2018-10-16 | 广州胜美智能设备有限公司 | Ceramic tube testing agency and optical detection apparatus |
| CN109290218A (en) * | 2018-11-12 | 2019-02-01 | 上海雷迪埃电子有限公司 | The inspection sub-material screening installation of coaxial connector adapter |
| CN112782191A (en) * | 2019-11-01 | 2021-05-11 | 广东技术师范大学 | Visual detection device and detection method for surface quality of ceramic bushing |
-
2016
- 2016-08-26 CN CN201620948180.0U patent/CN205982120U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655030A (en) * | 2018-07-03 | 2018-10-16 | 广州胜美智能设备有限公司 | Ceramic tube testing agency and optical detection apparatus |
| CN108655030B (en) * | 2018-07-03 | 2024-05-24 | 广州胜美智能设备有限公司 | Ceramic tube detection mechanism and optical detection equipment |
| CN109290218A (en) * | 2018-11-12 | 2019-02-01 | 上海雷迪埃电子有限公司 | The inspection sub-material screening installation of coaxial connector adapter |
| CN112782191A (en) * | 2019-11-01 | 2021-05-11 | 广东技术师范大学 | Visual detection device and detection method for surface quality of ceramic bushing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210218 Address after: 313000 Deqing Industrial Park, Deqing County, Huzhou City, Zhejiang Province (Le'an village, Xinshi town) Patentee after: Zhejiang Zhizhuo Communication Technology Co.,Ltd. Address before: 311113 No.1 Houyang Road, Anxi Industrial Park, Liangzhu street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU ZHIZHUO COMMUNICATION SCIENCE & TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Visual inspection device for surface quality of ceramic casing Effective date of registration: 20230228 Granted publication date: 20170222 Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. Xinshi sub branch Pledgor: Zhejiang Zhizhuo Communication Technology Co.,Ltd. Registration number: Y2023330000434 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |