CN205970064U - Combined material takes shape quick -wittedly - Google Patents

Combined material takes shape quick -wittedly Download PDF

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Publication number
CN205970064U
CN205970064U CN201620753261.5U CN201620753261U CN205970064U CN 205970064 U CN205970064 U CN 205970064U CN 201620753261 U CN201620753261 U CN 201620753261U CN 205970064 U CN205970064 U CN 205970064U
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China
Prior art keywords
slide block
cylinder
oil cylinder
piston rod
composite formed
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Active
Application number
CN201620753261.5U
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Chinese (zh)
Inventor
郑良才
许俊
张明明
殷莎
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Ningbo Jingda Forming Equipment Co Ltd
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Ningbo Jingda Forming Equipment Co Ltd
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Abstract

Combined material takes shape quick -wittedly, it includes base, stand, footstock, slider, locking mechanical system, adds the compressing cylinder, goes up mould, lower mould, lift cylinder, the support of passing through the stand between footstock and the base forms combined material takes shape quick -wittedly's frame, in the frame, the lower mould is installed on the base, and the lower mould top sets up the mould, and go up the mould and install on the slider, add the compressing cylinder setting on the footstock, the piston rod head portion that adds the compressing cylinder penetrates the slider, locking mechanical system sets up on the slider, and locking mechanical system can lock or the piston rod of unblock with the compressing cylinder, lift cylinder installs on the footstock, lift cylinder's piston rod and slider corner strapped, still set up control system to lift cylinder, locking mechanical system with add the compressing cylinder and carry out following control: when the slider goes up and down fast, go up and down and the piston rod of locking mechanism unlocking with the compressing cylinder by lift cylinder, during the slider pressurization, the piston rod of locking mechanical system locking pressurizing hydro -cylinder pressurizes to the slider by adding the compressing cylinder to carry out the leveling by lift cylinder to the slider.

Description

A kind of composite formed machine
Technical field
This utility model is related to a kind of composite formed machine.
Background technology
With the attention to environment and energy problem for the society, and the development of material science and technology and the expansion of application, composite wood Expect as a class advanced material with characteristics such as its higher specific stiffness, specific strengths, in the light weight such as Aero-Space and new-energy automobile The high field application prospect of change demand is extensive, and composite formed machine is the main production equipments as composite product Obtain developing faster.
Composite formed machine is various due to the workpiece shapes processing, and the processing conditionss of needs also vary, and And the slide block of forcing press usually occurs unbalance loading phenomenon, therefore both needed to solve speed and efficiency, and can flexibly adjust again Whole particularly meet slide block pressurization and the requirement eliminating slide block unbalance loading meeting various workpiece and processing conditionss, and existing pressure Power machine still cannot meet and is actually needed.
Content of the invention
Technical problem to be solved in the utility model is to overcome the drawbacks described above of prior art and proposes a kind of composite wood Material forming machine is so as to produce reality needs can preferably be met.
This utility model solves the technical scheme that adopted of above-mentioned technical problem:
Composite formed machine, it include base, column, footstock, slide block, locking mechanism, pressurization oil cylinder, upper die and lower die, Hoist cylinder;Form the framework of composite formed machine by the support of column between described footstock and base;In described framework, Lower mould is arranged on base, arranges upper mould above lower mould, and upper mould is arranged on slide block, and described pressurization oil cylinder is arranged on footstock, The piston rod head of pressurization oil cylinder penetrates slide block;Locking mechanism is arranged on slide block, and locking mechanism can lock or unlock pressurization The piston rod of oil cylinder;Described hoist cylinder is arranged on footstock, the piston rod of hoist cylinder and slide block Corner Strapped;Also set up control System processed carries out following control to hoist cylinder, locking mechanism and pressurization oil cylinder:During described slide block fast lifting, by hoist cylinder Lift and the piston rod of locking mechanism unblock pressurization oil cylinder;During described slide block pressurization, the piston of locking mechanism locking compress oil cylinder Bar is pressurizeed to slide block by the oil cylinder that pressurizes, and carries out leveling by hoist cylinder to slide block.
Preferably, above-mentioned pressurization oil cylinder has two, during two pressurization oil cylinders are vertical with slide block on slide block horizontal center line Heart line is symmetrical arranged in vertical center line two side for line of symmetry, and such pressurization more balances, and adjustment is more convenient.
Preferably, above-mentioned hoist cylinder is separately positioned on above four angles of slide block, and the hoist cylinder by four angles can Faster, more evenly move slide block.
Preferably, above-mentioned slide block corner and pressurization oil cylinder piston are all provided with displacement sensor, each displacement transducer leads to Crossing control system controls the action of corresponding hoist cylinder and pressurization oil cylinder to make slide block holding level.
Preferably, between above-mentioned column and slide block, guiding mechanism is set, so that slide block can more preferably, more smoothly move.
Preferably, four of above-mentioned guiding mechanism slide block arrange four assembly guidances, every group of guiding dress between angle and column The spigot surface put becomes 45 degree of angles with the horizontal center line of slide block.
Preferably, above-mentioned guiding device for slide block includes guide holder, guide rail, and guide holder is arranged on slide block or column, accordingly On column or slide block, guide rail is coordinated ground guide rails assembling with guide holder.
Preferably, with the guide holder of guide rail contact, guide bush is installed, so can reduce rubbing between guide rail and guide holder Wipe.
Preferably, above-mentioned locking mechanism is contracting brake mechanism, and contracting brake mechanism is enclosed within outside the piston rod of pressurization oil cylinder, holds tightly or pine Open piston rod.
Preferably, also set up working plate, working plate is arranged on base, working plate is installed lower mould.
, due to adopting hoist cylinder, pressurization oil cylinder and locking mechanism simultaneously, therefore it can be by lifting for this utility model Oil cylinder fast lifting slide block, meets the requirement of speed of production, passes through pressurize oil cylinder and locking mechanism simultaneously, can adopt minimum row The pressurization oil cylinder of journey is it is ensured that pressurization oil cylinder working-pressure is delivered to any position in ram travel, and substantially increases pressurization oil The response speed of cylinder.
Due also to leveling process can be carried out to slide block by the oil cylinder of surrounding and middle pressurization oil cylinder simultaneously simultaneously, special Be not slide block corner and pressurization cylinder piston rod on increase displacement transducer, so can pressurization oil cylinder pressurizeed same When can real-time detection to the state of slide block, and in time slide block is adjusted by pressurize oil cylinder and hoist cylinder collective effect Whole it is ensured that the depth of parallelism of slide block.
Additionally, compared with being placed on the four-corner leveling mechanism below slide block with conventional forming machine, this utility model will not support The press power that disappears even can increase press power.
Brief description
Fig. 1 is the structural representation of the composite formed machine of this utility model embodiment.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structural representation of this utility model embodiment pressurization oil cylinder.
Fig. 4 is the structural representation of the guiding mechanism between this utility model embodiment slide block and column.
Fig. 5 is the partial enlarged drawing of A in Fig. 4.
Specific embodiment
Below in conjunction with accompanying drawing embodiment, this utility model is further described.
As shown in Figure 1 and Figure 2, a kind of composite formed machine includes base 1, column 2, footstock 3, slide block 4, working plate 5th, contracting brake mechanism 6, pressurization oil cylinder 8, upper mould 9, lower mould 10, hoist cylinder 11.
Pass through the support of column 2 between above-mentioned footstock 3 and base 1, form the framework of composite formed machine.
In said frame, above-mentioned working plate 5 is arranged on base 1, working plate 5 is installed lower mould 10, on lower mould 10 Side arranges upper mould 9, and upper mould 9 is arranged on slide block 4.
Above-mentioned pressurization oil cylinder 8 has two, is arranged on footstock 3, two pressurization oil cylinder 8 on slide block horizontal center line with cunning Block vertical center line is symmetrical arranged in vertical center line two side for line of symmetry, and the piston rod 7 of pressurization oil cylinder 8 penetrates slide block 4, described The bottom of piston rod 7 is ring post.
Above-mentioned pressurization oil cylinder 8 structure as shown in figure 3, the confined space that piston 801 top and cylinder body are formed is cylinder upper cavity oil, During epicoele oil-feed, mould is pressurizeed;The confined space that piston 801 bottom is formed with cylinder body 802, piston rod and end cap 803 For oil cylinder cavity of resorption, during cavity of resorption oil-feed, produce withdrawing pattern power upwards.
Above-mentioned contracting brake mechanism 6 is arranged on slide block 4, and contracting brake mechanism 6 is enclosed within outside the ring post of piston rod 7 bottom, band-type brake machine Structure 6 and piston rod 7 cooperate, and contracting brake mechanism 6 is held tightly and pinned piston rod 7 during piston rod 7, and pressurization oil cylinder just can drive slide block 4;When piston rod 7 unclamps in Bao Chan mechanism 6, slide block 4 just can move up and down along piston rod 7.
Above-mentioned Bao Chan mechanism 6 is by control system control, locking or the piston rod 7 unlocking pressurization oil cylinder.
Consistent in order to ensure two pressurization piston rod height and positions in pressure process for the oil cylinder, ensure the flat of slide block simultaneously Row degree, installs displacement transducer 14 on piston rod 7, and displacement transducer 14 is connected with control system, and displacement transducer 14 will be lived The position signalling Real-time Feedback of stopper rod 7 is to control system, individually to control pressurization or the backhaul of each pressurization oil cylinder 8.
Above-mentioned hoist cylinder 11 is arranged on footstock 3, and the piston rod of each hoist cylinder 11 is solid with each angle of slide block 4 Fixed, be arranged so as to four hoist cylinders can quickly, smoothly lifting slider 4.
Displacement transducer 13, the control system of displacement transducer 13 and hoist cylinder 11 are also installed on above-mentioned slide block 4 four arm of angle System is connected, and when slide block declines, sensor 13 can detect slide block four side whether in same level, if not in same level Upper displacement sensor can signal to control system, and control system adjustment controls the speed of each hoist cylinder 11, makes slide block four Side is all the time in same level.
In pressurization oil cylinder pressure process, displacement transducer 13 and 14 all can send position signalling in real time and feed back to control system System, control system individually controls each hoist cylinder and pressurization oil cylinder pressurization or backhaul, thus remaining slide block in pressurized product When the depth of parallelism.
As shown in Figure 4 and Figure 5, it is also provided with guiding mechanism between above-mentioned slide block 4 and column 2, make slide block 4 movement more flat Surely.
Above-mentioned guiding mechanism includes the guider 12 being symmetrically mounted between 4 four angles of slide block and column 2, guider With its center in angle of 45 degrees, guider is arranged so as to eliminate the shadow to guider for the slide block thermal deformation at 12 center Ring it is ensured that the precision of forming machine.
As shown in figure 5, described guiding device for slide block 12 includes guide holder 1201, guide rail 1202, guide bush 1203, described guiding Seat is arranged on slide block 4, and guide bush 1203 is arranged on guide holder 1201, and guide rail 1202 is arranged on column 2.
Preferably, guider is also provided with adjustment block 1204 and adjustment bolt 1205, and adjustment block 1204 is fixed on slide block Angle on, adjustment bolt 1205 is threadedly connected to guide holder 1201 through adjustment block 1204, by the precession of adjustment bolt 1205 Screw out the perpendicularity to workbench for the adjustable slide.
Composite formed machine work process is as follows:Adjust the initial position of pressurization oil cylinder and hoist cylinder first, multiple Condensation material is spread after mold cavity, and control system controls hoist cylinder 11 quickly to move down slide block 4, drives and is fixed on slide block 4 The upper mould 9 in face quickly moves down, and after slide block drops to compacting position, control system controls contracting brake mechanism 6 to pin piston rod 7, Ran Houtong Cross pressurization oil cylinder 8 to start to promote slide block that mould is pressurizeed, and pressurize, so can eliminate the shrinkage porosity defect of contraction cavity of workpiece, carry The quality of high workpiece.When, in pressing process, when unbalance loading in slide block, signal transmission is just given and controlled system by displacement transducer 13 and 14 System, control system passes through the position of four hoist cylinders and two pressurization oil cylinder real-time adjustment slide blocks it is ensured that the depth of parallelism of slide block. After part curing molding, pressurization oil cylinder 8 rollback carries out withdrawing pattern, and when returning to initial position, contracting brake mechanism 6 unclamps piston rod 7, sliding Block and upper mould, under the drive of hoist cylinder, rise to initial position and prepare to suppress next time, complete an extrusion forming process.

Claims (10)

1. composite formed machine it is characterised in that:It include base, column, footstock, slide block, locking mechanism, pressurization oil cylinder, Upper die and lower die, hoist cylinder;Form the framework of composite formed machine by the support of column between described footstock and base; In described framework, lower mould is arranged on base, arranges upper mould above lower mould, and upper mould is arranged on slide block, and described pressurization oil cylinder sets Put on footstock, the piston rod head of pressurization oil cylinder penetrates slide block;Locking mechanism is arranged on slide block, and locking mechanism can lock Or the piston rod of unblock pressurization oil cylinder;Described hoist cylinder is arranged on footstock, and the piston rod of hoist cylinder is solid with slide block corner Fixed;Also set up control system and following control is carried out to hoist cylinder, locking mechanism and pressurization oil cylinder:Described slide block fast lifting When, the piston rod of locking mechanism unblock pressurization oil cylinder by hoist cylinder lifting;During described slide block pressurization, locking mechanism locking adds The piston rod of compressing cylinder is pressurizeed to slide block by the oil cylinder that pressurizes, and carries out leveling by hoist cylinder to slide block.
2. as claimed in claim 1 composite formed machine it is characterised in that:Described pressurization oil cylinder has two, two pressurizations Oil cylinder is symmetrical arranged in vertical center line two side with slide block vertical center line for line of symmetry on slide block horizontal center line.
3. as claimed in claim 1 or 2 composite formed machine it is characterised in that:Described hoist cylinder is separately positioned on cunning Above block corner.
4. as claimed in claim 3 composite formed machine it is characterised in that:On described slide block corner and pressurization oil cylinder piston It is all provided with displacement sensor, each displacement transducer controls corresponding hoist cylinder and the action of pressurization oil cylinder by control system And make slide block holding level.
5. as claimed in claim 1 or 2 composite formed machine it is characterised in that:Between described column and slide block, setting is led To mechanism.
6. as claimed in claim 5 composite formed machine it is characterised in that:Four angles of the slide block of described guiding mechanism with Four assembly guidances are arranged between column.
7. as claimed in claim 5 composite formed machine it is characterised in that:Described guiding device for slide block include guide holder, Guide rail, guide holder is arranged on slide block or column, and correspondingly on column or slide block, guide rail is coordinated guide rails assembling with guide holder.
8. as claimed in claim 7 composite formed machine it is characterised in that:Described guider be also provided with adjustment block and Adjustment bolt, adjustment block is fixed on the angle of slide block, and adjustment bolt is threaded on guide holder through adjustment block, by adjustment The spinning in and out adjustment perpendicularity to workbench for the slide block of bolt.
9. as claimed in claim 8 composite formed machine it is characterised in that:Lead with installing on the guide holder of guide rail contact Lining.
10. as claimed in claim 1 composite formed machine it is characterised in that:Described locking mechanism is contracting brake mechanism, band-type brake Mechanism is set on outside the piston rod of pressurization oil cylinder, holds tightly or unclamps piston rod.
CN201620753261.5U 2016-07-18 2016-07-18 Combined material takes shape quick -wittedly Active CN205970064U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620753261.5U CN205970064U (en) 2016-07-18 2016-07-18 Combined material takes shape quick -wittedly

Publications (1)

Publication Number Publication Date
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107322781A (en) * 2017-08-04 2017-11-07 唐山贺祥机电股份有限公司 The jacking mechanism and forming machine of high-pressure slurry-injection forming machine
CN107471581A (en) * 2017-06-29 2017-12-15 芜湖莫森泰克汽车科技股份有限公司 Vehicle dormer window bound edge anticollision injection moulding apparatus
CN107627649A (en) * 2016-07-18 2018-01-26 宁波精达成形装备股份有限公司 A kind of composite formed machine
CN110561790A (en) * 2019-09-19 2019-12-13 常州新创航空科技有限公司 prepreg hot-pressing molding device
CN110561787A (en) * 2019-09-19 2019-12-13 常州新创航空科技有限公司 Composite material prepreg hot-molding preforming frame

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107627649A (en) * 2016-07-18 2018-01-26 宁波精达成形装备股份有限公司 A kind of composite formed machine
CN107471581A (en) * 2017-06-29 2017-12-15 芜湖莫森泰克汽车科技股份有限公司 Vehicle dormer window bound edge anticollision injection moulding apparatus
CN107322781A (en) * 2017-08-04 2017-11-07 唐山贺祥机电股份有限公司 The jacking mechanism and forming machine of high-pressure slurry-injection forming machine
CN110561790A (en) * 2019-09-19 2019-12-13 常州新创航空科技有限公司 prepreg hot-pressing molding device
CN110561787A (en) * 2019-09-19 2019-12-13 常州新创航空科技有限公司 Composite material prepreg hot-molding preforming frame
CN110561790B (en) * 2019-09-19 2021-08-10 常州新创航空科技有限公司 Prepreg hot-pressing molding device

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