CN202826168U - Dead slow speed device special for super multi-coating (SMC) hydraulic machine - Google Patents

Dead slow speed device special for super multi-coating (SMC) hydraulic machine Download PDF

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Publication number
CN202826168U
CN202826168U CN 201220432854 CN201220432854U CN202826168U CN 202826168 U CN202826168 U CN 202826168U CN 201220432854 CN201220432854 CN 201220432854 CN 201220432854 U CN201220432854 U CN 201220432854U CN 202826168 U CN202826168 U CN 202826168U
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CN
China
Prior art keywords
oil cylinder
mould opening
hydraulic press
slow speed
crack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220432854
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Chinese (zh)
Inventor
彭保林
刘海娟
顾玉宏
肖培青
曹志明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEFEI HAIDE HYDRAULIC PRESS CO Ltd
Original Assignee
HEFEI HAIDE HYDRAULIC PRESS CO Ltd
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Priority to CN 201220432854 priority Critical patent/CN202826168U/en
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Publication of CN202826168U publication Critical patent/CN202826168U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a dead slow speed mould opening device special for a super multi-coating (SMC) hydraulic machine. The dead slow speed mould opening device comprises an upper cushion block, a main stroke limit part, a micro mould opening oil cylinder, a hydraulic system, an installation bottom plate and a lower cushion block, the upper cushion block is installed on the left side and the right side of a slide block through screws, the main stroke limit part is installed on the inner side of a left column, the micro mould opening oil cylinder is fixed on the inner sides of the left column and a right column through the installation bottom plate, the lower cushion block is installed at the upper end of the micro mould opening oil cylinder, the hydraulic system is fixed on an oil tank on the rear side of an upper beam of the hydraulic machine, the micro mould opening oil cylinder is a plunger oil cylinder and is mainly guided by a guide sleeve in the oil cylinder, a step is reversed at the end of a plunger rod, and an electronic oil pump can supply oil for the micro mould opening oil cylinder. The dead slow speed mould opening device special for the SMC hydraulic machine is compact in structural design, stable in motion, capable of improving work efficiency, reducing energy consumption and reducing production cost, convenient to dismount and maintain and capable of improving equipment safety.

Description

SMC special hydraulic press dead slow speed die-sinking device
Technical field:
The utility model relates to the dead slow speed die-sinking device of SMC special hydraulic press, and particularly the crack mould of large-tonnage SMC special hydraulic press is used.
Background technology:
The SMC special hydraulic press is that the industries such as integral die moulding for thermosetting (fiberglass) plastic products, thermoplastic articles manufacture and design.The mode that generally adopts in the application of the crack mould of SMC special hydraulic press at present is the integrated morphology that master cylinder is used for dead slow speed die sinking and quick return, and there is the defective of following common recognition in this mode:
1. the characteristic of SMC special hydraulic press is that mould opening force is very large, particularly the mould opening force of large-tonnage SMC special hydraulic press has reached more than 500 tons, the such place that is connected with slide block of master cylinder many high-intensity screws of needs just, could satisfy the die sinking needs, but can't guarantee also that so screw that long high strength operation brings the danger such as breaks.
2. because for mould opening force is very large, it is very large that the quick return of equipment just can not design, because opening speed is directly proportional with mould opening force, so also just reduced operating efficiency.
3. if very large opening speed design, just needing to increase the special-purpose oil pump of a large amount of backhauls provide enough flows, could realize.According to having become plant capacity excessive, increase the drawback of production cost so again.
Above defective has caused the unnecessary wasting of resources, can't more reasonably increase work efficiency, and there is hidden danger in operator's personal safety.
The utility model content:
The utility model is exactly the problem that exists in the above-mentioned technology in order to solve, and it is fast die-sinking device that a kind of SMC special hydraulic press is provided, and, enhances productivity protection operator's personal safety to reduce the wasting of resources.
The technical solution of the utility model:
SMC special hydraulic press dead slow speed die-sinking device, it is characterized in that, include crack mould oil cylinder, upper cushion block, lower cushion block, mounting base, hydraulic system, main stroke limit, described two crack mould oil cylinders are installed on two mounting bases by screw respectively, two mounting bases are fixed by screws in respectively between the column of the left and right sides, plane on the hydraulic press sill, two upper cushion blocks are screwed in the slider of hydraulic press lower plane left and right sides, two lower cushion blocks use respectively screw fastening two crack mould oil cylinder upper ends, crack mould oil cylinder and hydraulic system and electronic oil pump are connected to form a crack modular system by steel pipe, hydraulic system is installed on the fuel tank of hydraulic press, the oil pocket of two crack mould oil cylinders communicates, keep pressure consistent, be connected with a Pressure gauge between the oil pocket of two crack mould oil cylinders, described main stroke limit includes linear displacement transducer, sensor block, linear displacement transducer is fixed on the left side of hydraulic press, and sensor block is fixed on the slide block left side.The pressure of crack mould oil cylinder and stroke detect by Pressure gauge and main stroke limit, and the stroke limit of described main stroke limit and hydraulic press is same, need not to add in addition stroke limit.
Described crack mould oil cylinder is plunger cylinder, includes plunger rod, cylinder body, guide pin bushing, sealing ring, and step is left in the end of plunger rod, prevents crack mould oil cylinder excess of stroke cause danger.
The upper surface of upper and lower cushion block increases case hardness through Quenching Treatment.
Hydraulic system is installed on the fuel tank of hydraulic press, links on the crack mould oil cylinder by seamless high pressure resistant steel pipe.The crack mould speed of SMC special hydraulic press is generally all smaller, and generally at 0.5-5mm/s, the flow of required pump was very little when crack mould cylinder rose.Crack mould oil cylinder dead slow speed rises and heads on the passive rising of slide block.When the passive rising of slide block, the master cylinder epicoele back pressure of hydraulic press is drained the oil, and creeps during anti-limited slip block dead slow speed backhaul, and hydraulic press master cylinder cavity of resorption arranges the repairing check valve, prevents master cylinder cavity of resorption suction vacuum.After the upper and lower mould of equipment separates a segment distance, be with fast the movable slider backhaul by master cylinder again, overcome withdrawing pattern power.At this moment the plunger rod of slight die sinking oil cylinder is parked in the upper limit of little opening stroke, because crack mould oil cylinder has sutaining valve.When slide block down, it is descending that slide block overcomes the support force of crack mould oil cylinder, and at this moment crack mould oil cylinder is the passive lower limit of getting back to little opening stroke under the effect of slide block.So just can save the time that crack mould cylinder rises, increase work efficiency.The oil pocket of two crack mould oil cylinders is identical, keeps pressure one to make peace and upward presses simultaneously, has so just finished a working cycles.
The utility model has the advantages that:
Crack mould oil cylinder has been arranged, and the backhaul power of the master cylinder of hydraulic press is just not too big, and the weight that only need to satisfy slide block and mould gets final product, and has solved the safety problem that master cylinder is connected with slide block, has effectively guaranteed operator's safety problem.
The backhaul power of master cylinder reduces greatly, and slide block just can quick return after the dead slow speed die sinking, has improved operating efficiency.
The backhaul power of master cylinder greatly reduces, and has saved a part and has aimed at the oil pump that backhaul is used, and has reduced the general power of equipment, has reduced energy consumption, has also reduced production cost to the user.
The utility model not only structural design is compact, and motion is steadily increased work efficiency, and reduces energy consumption, reduces production costs, and is convenient to detachable maintaining, improves the security of equipment.
Description of drawings:
Fig. 1 is the structural representation of the utility model specific embodiment.
Fig. 2 is the side-looking structure chart of the utility model specific embodiment.
Fig. 3 is the crack mould oil cylinder structure chart of the utility model specific embodiment.
The specific embodiment:
Referring to being specific embodiment of the utility model shown in accompanying drawing: Fig. 1,2,3, it is mounted in a kind of 6000KN dead slow speed die-sinking device on the 25000KN SMC framework special hydraulic press.
SMC special hydraulic press dead slow speed die-sinking device comprises cushion block 2, main stroke limit 3, crack mould oil cylinder 5, hydraulic system 7, mounting base 8, lower cushion block 9, upper cushion block 2 usefulness screws are installed in slide block 1 left and right sides, main stroke limit 3 is installed in left column 4 inboards, crack mould oil cylinder 5 is fixed on left and right pillar 4 inboards by mounting base 8, lower cushion block 9 is installed in crack mould oil cylinder 5 upper ends, hydraulic system 7 is fixed on the fuel tank of top beam of hydraulic machine rear side, crack mould oil cylinder 5 is plunger cylinder, himself mainly is guiding by the guide pin bushing of oil cylinder inside, and step is left in the plunger rod end, prevents that the die sinking cylinder excess of stroke from shine into danger, electronic oil pump is to crack mould oil cylinder 5 oil inside offerings, crack mould oil cylinder 5 dead slow speeds rise, and jack-up slide block 1 together rises simultaneously, when slide block 1 rises, master cylinder 6 epicoeles begin back pressure drains the oil, and cavity of resorption is by the oil suction of repairing check valve.After the upper and lower mould of equipment separates a segment distance, by fast band movable slider 1 backhaul of master cylinder 6, overcome withdrawing pattern power again.At this moment the plunger rod of crack mould oil cylinder 5 is parked in the upper limit of little opening stroke, because crack mould oil cylinder 5 has sutaining valve.When slide block 1 was descending, it is descending that slide block 1 overcomes the support force of crack mould oil cylinder 5, and at this moment crack mould oil cylinder 5 is passive lower limits of getting back to little opening stroke under the effect of slide block 1.So just finished a working cycles.
Main stroke limit 3 is comprised of linear displacement transducer, travel switch and sensor block, the stroke of crack mould is directly set on the touch-screen again, the inspection precision is high, and the stroke limit of crack mould oil cylinder and the stroke limit of master slider can share a main stroke limit.

Claims (2)

1.SMC special hydraulic press dead slow speed die-sinking device, it is characterized in that, include crack mould oil cylinder, upper cushion block, lower cushion block, mounting base, hydraulic system, main stroke limit, described two crack mould oil cylinders are installed on two mounting bases by screw respectively, two mounting bases are fixed by screws in respectively between the column of the left and right sides, plane on the hydraulic press sill, two upper cushion blocks are screwed in the slider of hydraulic press lower plane left and right sides, two lower cushion blocks use respectively screw fastening two crack mould oil cylinder upper ends, crack mould oil cylinder and hydraulic system and electronic oil pump are connected to form a crack modular system by steel pipe, hydraulic system is installed on the fuel tank of hydraulic press, the oil pocket of two crack mould oil cylinders communicates, be connected with a Pressure gauge between the oil pocket of two crack mould oil cylinders, described main stroke limit includes linear displacement transducer, sensor block, linear displacement transducer is fixed on the left side of hydraulic press, and sensor block is fixed on the slide block left side.
2. SMC special hydraulic press dead slow speed die-sinking device according to claim 1, it is characterized in that: described crack mould oil cylinder is plunger cylinder, includes plunger rod, cylinder body, guide pin bushing, sealing ring, and step is left in the end of plunger rod.
CN 201220432854 2012-08-29 2012-08-29 Dead slow speed device special for super multi-coating (SMC) hydraulic machine Expired - Fee Related CN202826168U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220432854 CN202826168U (en) 2012-08-29 2012-08-29 Dead slow speed device special for super multi-coating (SMC) hydraulic machine

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Application Number Priority Date Filing Date Title
CN 201220432854 CN202826168U (en) 2012-08-29 2012-08-29 Dead slow speed device special for super multi-coating (SMC) hydraulic machine

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CN202826168U true CN202826168U (en) 2013-03-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103846363A (en) * 2013-12-20 2014-06-11 合肥海德数控液压设备有限公司 Simple beam assembly production line
CN111531761A (en) * 2020-05-28 2020-08-14 咸宁市汇美达工贸有限公司 Micro-mold opening device for single-side tearing of glass fiber reinforced plastic forming hydraulic machine
WO2021208404A1 (en) * 2020-04-17 2021-10-21 江苏国力锻压机床有限公司 Hydraulic press machine for fiber-reinforced plastic product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103846363A (en) * 2013-12-20 2014-06-11 合肥海德数控液压设备有限公司 Simple beam assembly production line
CN103846363B (en) * 2013-12-20 2016-02-10 合肥海德数控液压设备有限公司 A kind of beam assembling line of letter
WO2021208404A1 (en) * 2020-04-17 2021-10-21 江苏国力锻压机床有限公司 Hydraulic press machine for fiber-reinforced plastic product
CN111531761A (en) * 2020-05-28 2020-08-14 咸宁市汇美达工贸有限公司 Micro-mold opening device for single-side tearing of glass fiber reinforced plastic forming hydraulic machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20150829

EXPY Termination of patent right or utility model