CN205927446U - Be used for condenser tube branch pipe welded device - Google Patents
Be used for condenser tube branch pipe welded device Download PDFInfo
- Publication number
- CN205927446U CN205927446U CN201620827993.4U CN201620827993U CN205927446U CN 205927446 U CN205927446 U CN 205927446U CN 201620827993 U CN201620827993 U CN 201620827993U CN 205927446 U CN205927446 U CN 205927446U
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- Prior art keywords
- water pipe
- arm
- cooling water
- welding
- pipe
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Abstract
The utility model relates to a be used for condenser tube branch pipe welded device, the device includes the welder stack, welder and setting the weldment work district in welder stack below of setting on the welder stack, this weldment work district is including setting up the workstation in welder stack below, branch pipe clamping mechanism and at least 2 settings the water pipe clamping mechanism on workstation of setting on the workstation, water pipe clamping mechanism and branch pipe clamping mechanism are respectively with condenser tube and the tight back of a pipe clamp, be in the same place condenser tube with a sealing of tube by welder. Compared with the prior art, the utility model discloses can regulate and control the device through electrical control cabinet, degree of automation is high, just carries out the accurate control through pressure sensor and displacement sensor, and fixed firm, the flexibility is good, has improved work efficiency greatly, has guaranteed the processing uniformity and the welding quality of welding product, is applicable to the mass production of welding product.
Description
Technical field
This utility model belongs to pipeline welding technical field, is related to a kind of device for cooling water pipe branch pipe welding.
Background technology
At present, the welding between cooling water pipe and arm is to be carried out using manual type, first passes through and manually fixes cooling water
Guan Hou, then carry out argon arc welding, by branch pipe welding on cooling water pipe by hand.The method is less efficient, is not suitable for high-volume
Produce.Further, since different people is when welding different product, how I haven't seen you for ages produces some errors, causes the processing between each product
Size is inconsistent, reduces the reliability of product, and then affects follow-up production.
Utility model content
The purpose of this utility model is exactly to overcome the defect of above-mentioned prior art presence to provide a kind of automatization journey
Spend the high device for cooling water pipe branch pipe welding.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of device for cooling water pipe branch pipe welding, this device includes welding gun gun rack, is arranged on welding gun gun rack
Welding gun and be arranged on welding job area below welding gun gun rack, this welding job area includes being arranged on the work below welding gun gun rack
Station, setting arm clamp system on the table and at least 2 settings water pipe clamp systems on the table, described
Water pipe clamp system and after cooling water pipe and arm clamp by arm clamp system respectively, by welding gun by cooling water pipe and arm
Weld together.
This device also includes the electrical control cabinet electrically connecting respectively with welding gun, water pipe clamp system and arm clamp system.
Described water pipe clamp system includes arranging water pipe bearing on the table, the clamp being arranged on water pipe bearing
Plate and dynamic clamping plate, the guide rail being arranged between clamp plate and dynamic clamping plate and be arranged on clamp plate and be in transmission connection with dynamic clamping plate
Air splint cylinder, this air splint cylinder electrically connected with electrical control cabinet.
The shape of cross section of described clamp plate and dynamic clamping plate is inverted trapezoidal, is easy to cooling water pipe is firmly solid
Fixed.
The inner side of described clamp plate and dynamic clamping plate is respectively equipped with first pressure sensor, described first pressure sensor
Electrically connect with electrical control cabinet.
Described arm clamp system includes the pipe support arranging on the table and is arranged on arm holder top
And the arm pressing plate being adapted with pipe support.
Two relative sides of a described pipe support vertically offer a pipe support groove respectively, and described props up
It is provided with the pipe support cylinder being in transmission connection with arm pressing plate, this pipe support cylinder and electrical control cabinet electricity in pipe support groove
Connect.
The shape of cross section of described arm pressing plate is inverted trapezoidal, and the top of a described pipe support offers and falls
The trapezoidal V-type groove being adapted put, this V-type groove is prevented from arm and rolls, and enables a pipe support to be applied to difference
The arm of external diameter.
It is provided with non-slipping block in described V-type groove.
Described inverted trapezoidal bottom surface is recessed upwards, formed arm pressing plate groove, this arm pressing plate groove be easy to by
Arm securely fixes.
It is provided with second pressure sensor, this second pressure sensor is electric with electrical control cabinet in described arm pressing plate groove
Connect.
Described electrical control cabinet is regulated and controled to device associated components by electric control loop and Pneumatic control circuit,
Ensure the reliability service of device.
Described welding gun is provided with displacement transducer, and this displacement transducer is electrically connected with electrical control cabinet.
Described welding gun gun rack is planer-type welding gun gun rack, and this planer-type welding gun gun rack is electrically connected with electrical control cabinet,
Under the regulation and control of electrical control cabinet, described planer-type welding gun gun rack can just drive welding gun on the table along X-axis, Y-axis, Z axis side
To movement, welding gun is delivered to operating position.
This utility model, in practical application, cooling water pipe is put between dynamic clamping plate and clamp plate, is put arm simultaneously
Put in the V-type groove of arm holder top；Starter, under the control of electrical control cabinet, piston is to inside contracting for air splint cylinder
Return, the dynamic clamping plate of drive moves along guide rail to clamp plate direction, and is sensed with the first pressure inside dynamic clamping plate by clamp plate
Device detects the clamp plate and dynamic clamping plate fastening pressure to cooling water pipe, the piston stop motion to setting value, clamp plate and dynamic folder
Plate, by cooling water pipe firm grip, props up pipe support cylinder under the control of electrical control cabinet, piston is inwardly retracted simultaneously, drives and props up
Pipe pressing plate moves to V-type groove direction, so that arm pressing plate is pressed on arm, and is passed by the second pressure in arm pressing plate groove
Sensor detects the fastening pressure to arm for the arm pressing plate, the piston stop motion to setting value, and arm pressing plate will with a pipe support
Arm firm grip；Welding gun is delivered to operating position by welding gun gun rack, and is accurately positioned by the displacement transducer on welding gun,
Welding gun starts afterwards, by cooling water pipe together with branch pipe welding；After welding finishes, welding gun is return in situ, air splint cylinder and
Pipe support cylinder resets respectively, and cooling water pipe and arm are unclamped, you can take out the product after welding.
Compared with prior art, this utility model has the characteristics that：
1) high degree of automation, can be regulated and controled to device by electrical control cabinet, simplify operation, substantially increase
Work efficiency is it is adaptable to the production in enormous quantities of welding product；
2) precise control is carried out by pressure transducer and displacement transducer, make the work when different product welds for the device
State all same, substantially reduces welding error it is ensured that the processing concordance of welding product and welding quality, reliability is high,
It is easy to follow-up production process；
3) water pipe clamp system and arm clamp system respectively by cooling water pipe and arm firm grip, and can be applied to
Various sizes of cooling water pipe and arm, motility is good.
Brief description
Fig. 1 is the overall structure diagram of device in embodiment 1；
Fig. 2 is the main structure diagram of water pipe clamp system in embodiment 1；
Fig. 3 is the overlooking the structure diagram of water pipe clamp system in embodiment 1；
Fig. 4 is the main structure diagram of arm clamp system in embodiment 1；
Fig. 5 is the left view structural representation of arm clamp system in embodiment 1；
In figure description of symbols：
1 welding gun gun rack, 2 welding guns, 3 workbench, 4 water pipe bearings, 5 clamp plates, 6 dynamic clamping plate, 7 lead
Rail, 8 pipe supports, 9 arm pressing plates, 10 pipe support grooves, 11 pipe support cylinders, 12 V-type grooves, 13
Arm pressing plate groove, 14 cooling water pipes, 15 arms.
Specific embodiment
With specific embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.The present embodiment is with this utility model
Implemented premised on technical scheme, given detailed embodiment and specific operating process, but guarantor of the present utility model
Shield scope is not limited to following embodiments.
Embodiment 1：
A kind of device for cooling water pipe branch pipe welding as shown in Figure 1, this device includes welding gun gun rack 1, is arranged on
Welding gun 2 on welding gun gun rack 1 and the welding job area being arranged on welding gun gun rack 1 lower section, this welding job area includes being arranged on
The workbench 3 of welding gun gun rack 1 lower section, the arm clamp system being arranged on workbench 3 and 2 are arranged on workbench 3
After cooling water pipe 14 and arm 15 are clamped by water pipe clamp system, water pipe clamp system and arm clamp system respectively, by welding gun 2
Cooling water pipe 14 is welded together with arm 15.
Device also includes the electrical control cabinet electrically connecting respectively with welding gun 2, water pipe clamp system and arm clamp system.
As Figure 2-3, water pipe clamp system includes being arranged on workbench 3 water pipe bearing 4, it is arranged on water pipe bearing
Clamp plate 5 on 4 and dynamic clamping plate 6, the guide rail 7 being arranged between clamp plate 5 and dynamic clamping plate 6 and be arranged on clamp plate 5 and
The air splint cylinder being in transmission connection with dynamic clamping plate 6, this air splint cylinder is electrically connected with electrical control cabinet.Clamp plate 5 and the horizontal stroke of dynamic clamping plate 6
Cross sectional shape is inverted trapezoidal.The inner side of clamp plate 5 and dynamic clamping plate 6 is respectively equipped with first electrically connecting with electrical control cabinet
Pressure transducer.
As illustrated in figures 4-5, arm clamp system includes the pipe support 8 being arranged on workbench 3 and is arranged on arm
Bearing 8 top and the arm pressing plate 9 being adapted with a pipe support 8.Prop up two relative sides of pipe support 8 vertically to distinguish
Offer a pipe support groove 10, in a pipe support groove 10, be provided with the pipe support cylinder 11 being in transmission connection with arm pressing plate 9,
This pipe support cylinder 11 is electrically connected with electrical control cabinet.The shape of cross section of arm pressing plate 9 is inverted trapezoidal, inverted ladder
The bottom surface of shape is recessed upwards, forms arm pressing plate groove 13, is provided with and electrically connects with electrical control cabinet in arm pressing plate groove 13
Second pressure sensor.The top propping up pipe support 8 offers and the inverted trapezoidal V-type groove 12 being adapted, in V-type groove 12
It is provided with non-slipping block.
Welding gun 2 is provided with the displacement transducer electrically connecting with electrical control cabinet.
Welding gun gun rack 1 is planer-type welding gun gun rack, and this planer-type welding gun gun rack is electrically connected with electrical control cabinet, in electric-controlled
Under the regulation and control of cabinet processed, described planer-type welding gun gun rack can drive welding gun 2 to move along X-axis, Y-axis, Z-direction above workbench 3
Dynamic, welding gun 2 is delivered to operating position.
Device, in practical application, cooling water pipe 14 is put between dynamic clamping plate 6 and clamp plate 5, is put arm 15 simultaneously
Put in the V-type groove 12 at pipe support 8 top；Starter, under the control of electrical control cabinet, piston is inside for air splint cylinder
Retract, drive dynamic clamping plate 6 to move to clamp plate 5 direction along guide rail 7, and the first pressure by clamp plate 5 and dynamic clamping plate 6 inner side
Force transducer detects clamp plate 5 and dynamic clamping plate 6 fastening pressure to cooling water pipe 14, the piston stop motion to setting value, determines
Clamping plate 5 and dynamic clamping plate 6, by cooling water pipe 14 firm grip, prop up pipe support cylinder 11 under the control of electrical control cabinet simultaneously, live
Plug is inside to retract, and drives arm pressing plate 9 to move to V-type groove 12 direction, so that arm pressing plate 9 is pressed on arm 15, and by propping up
The second pressure sensor detection fastening pressure to arm 15 for the arm pressing plate 9 in pipe pressing plate groove 13, the piston to setting value
Stop motion, arm pressing plate 9 and a pipe support 8 are by arm 15 firm grip；Welding gun 2 is delivered to operating position by welding gun gun rack 1, and
It is accurately positioned by the displacement transducer on welding gun 2, welding gun 2 starts afterwards, cooling water pipe 14 is welded on arm 15
Together；After welding finishes, welding gun 2 is return in situ, and air splint cylinder and a pipe support cylinder 11 reset respectively, by cooling water pipe 14 and
Arm 15 unclamps, you can take out the product after welding.
Embodiment 2：
In the present embodiment, water pipe clamp system is provided with 3, and remaining is with embodiment 1.
The above-mentioned description to embodiment is to be understood that and use practicality for ease of those skilled in the art
New.Person skilled in the art obviously easily can make various modifications to these embodiments, and here is illustrated
General Principle be applied in other embodiment without through performing creative labour.Therefore, this utility model be not limited to above-mentioned
Embodiment, those skilled in the art according to announcement of the present utility model, the improvement made without departing from this utility model category and
Modification all should be within protection domain of the present utility model.
Claims (10)
1. a kind of device for cooling water pipe branch pipe welding is it is characterised in that this device includes welding gun gun rack (1), is arranged on
Welding gun (2) on welding gun gun rack (1) and be arranged on welding job area below welding gun gun rack (1), this welding job area includes
It is arranged on the workbench (3) below welding gun gun rack (1), the arm clamp system being arranged on workbench (3) and at least 2 to set
Put the water pipe clamp system on workbench (3), described water pipe clamp system and arm clamp system are respectively by cooling water pipe
(14), and after arm (15) clamping, by welding gun (2), cooling water pipe (14) is welded together with arm (15).
2. a kind of device for cooling water pipe branch pipe welding according to claim 1 is it is characterised in that this device also wraps
Include the electrical control cabinet electrically connecting respectively with welding gun (2), water pipe clamp system and arm clamp system.
3. a kind of device for cooling water pipe branch pipe welding according to claim 2 is it is characterised in that described water pipe
Clamp system includes the water pipe bearing (4) being arranged on workbench (3), the clamp plate (5) being arranged on water pipe bearing (4) and moves
Clamping plate (6), the guide rail (7) being arranged between clamp plate (5) and dynamic clamping plate (6) and be arranged on clamp plate (5) upper and with dynamic folder
The air splint cylinder that plate (6) is in transmission connection, this air splint cylinder is electrically connected with electrical control cabinet.
4. a kind of device for cooling water pipe branch pipe welding according to claim 3 is it is characterised in that described clamp
The shape of cross section of plate (5) and dynamic clamping plate (6) is inverted trapezoidal.
5. a kind of device for cooling water pipe branch pipe welding according to claim 4 is it is characterised in that described clamp
The inner side of plate (5) and dynamic clamping plate (6) is respectively equipped with first pressure sensor, described first pressure sensor and electrical control cabinet
Electrical connection.
6. a kind of device for cooling water pipe branch pipe welding according to claim 2 is it is characterised in that described arm
Clamp system is included the pipe support (8) being arranged on workbench (3) and is arranged on pipe support (8) top and is propped up with arm
The arm pressing plate (9) that seat (8) is adapted.
7. a kind of device for cooling water pipe branch pipe welding according to claim 6 is it is characterised in that described arm
Two relative sides of bearing (8) vertically offer a pipe support groove (10) respectively, and described props up pipe support groove
(10) it is provided with pipe support cylinder (11), this pipe support cylinder (11) and the electric-controlled being in transmission connection with arm pressing plate (9) in
Cabinet electrical connection processed.
8. a kind of device for cooling water pipe branch pipe welding according to claim 7 is it is characterised in that described arm
The shape of cross section of pressing plate (9) is inverted trapezoidal, and the top of described pipe support (8) offers trapezoidal is mutually fitted with inverted
The V-type groove (12) joined.
9. a kind of device for cooling water pipe branch pipe welding according to claim 8 is it is characterised in that described inversion
Trapezoidal bottom surface be recessed upwards, formed arm pressing plate groove (13).
10. a kind of device for cooling water pipe branch pipe welding according to claim 9 is it is characterised in that described props up
It is provided with second pressure sensor, this second pressure sensor is electrically connected with electrical control cabinet in pipe pressing plate groove (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620827993.4U CN205927446U (en) | 2016-08-02 | 2016-08-02 | Be used for condenser tube branch pipe welded device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620827993.4U CN205927446U (en) | 2016-08-02 | 2016-08-02 | Be used for condenser tube branch pipe welded device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205927446U true CN205927446U (en) | 2017-02-08 |
Family
ID=57925171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620827993.4U Active CN205927446U (en) | 2016-08-02 | 2016-08-02 | Be used for condenser tube branch pipe welded device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205927446U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041262A (en) * | 2016-08-02 | 2016-10-26 | 上海众源燃油分配器制造有限公司 | Device for welding cooling water pipe and branch pipe |
-
2016
- 2016-08-02 CN CN201620827993.4U patent/CN205927446U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041262A (en) * | 2016-08-02 | 2016-10-26 | 上海众源燃油分配器制造有限公司 | Device for welding cooling water pipe and branch pipe |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |