CN205927447U - Be used for condenser tube coupling welded device - Google Patents

Be used for condenser tube coupling welded device Download PDF

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Publication number
CN205927447U
CN205927447U CN201620830283.7U CN201620830283U CN205927447U CN 205927447 U CN205927447 U CN 205927447U CN 201620830283 U CN201620830283 U CN 201620830283U CN 205927447 U CN205927447 U CN 205927447U
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CN
China
Prior art keywords
water pipe
welding
pipe joint
pipe
cooling water
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Active
Application number
CN201620830283.7U
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Chinese (zh)
Inventor
宋晓伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI ZHONGYUAN FUEL RAIL MANUFACTURE CO Ltd
Original Assignee
SHANGHAI ZHONGYUAN FUEL RAIL MANUFACTURE CO Ltd
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Priority to CN201620830283.7U priority Critical patent/CN205927447U/en
Application granted granted Critical
Publication of CN205927447U publication Critical patent/CN205927447U/en
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Abstract

The utility model relates to a be used for condenser tube coupling welded device, the device includes the welder stack, welder and setting the weldment work district in welder stack below of setting on the welder stack, this weldment work district is including setting up the workstation below the welder stack and setting up the water pipe positioning unit on the workstation respectively, coupling positioning unit, water pipe positioning unit and coupling positioning unit advance line location to condenser tube and coupling respectively, later be in the same place condenser tube with the coupling welding by welder. Compared with the prior art, the utility model discloses can regulate and control the device through electrical control cabinet, degree of automation is high, just carries out the accurate control through pressure sensor and displacement sensor, and operating is simplified has improved work efficiency greatly, has guaranteed the processing uniformity and the welding quality of welding product, is applicable to the mass production of welding product.

Description

A kind of device for the welding of cooling water pipe pipe joint
Technical field
The utility model belongs to pipeline welding technical field, is related to a kind of device for the welding of cooling water pipe pipe joint.
Background technology
At present, the welding between cooling water pipe and pipe joint is to be carried out using manual type, first passes through manually fixing cooling After water pipe, then carry out argon arc welding by hand, pipe joint is welded on cooling water pipe.The method is less efficient, is not suitable for big Batch production.Further, since different people is when welding different product, how I haven't seen you for ages produces some errors, causes between each product Processing dimension is inconsistent, reduces the reliability of product, and then affects follow-up production.
Utility model content
The purpose of this utility model is exactly to overcome the defect of above-mentioned prior art presence to provide a kind of automation journey The high device for the welding of cooling water pipe pipe joint of degree.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of device for the welding of cooling water pipe pipe joint, this device includes welding gun gun rack, is arranged on welding gun gun rack Welding gun and be arranged on welding job area below welding gun gun rack, this welding job area includes being arranged on below welding gun gun rack Workbench and be respectively provided with water pipe positioning unit on the table, pipe joint positioning unit, described water pipe positioning unit And pipe joint positioning unit positions to cooling water pipe and pipe joint respectively, by welding gun, cooling water pipe is welded with pipe joint afterwards It is connected together.
As preferred technical scheme, described water pipe positioning unit is provided with 2, and is symmetrical arranged on the table, just Keep stable and balance in making cooling water pipe.
This device also includes the electrical control electrically connecting respectively with welding gun, water pipe positioning unit and pipe joint positioning unit Cabinet.
Described water pipe positioning unit includes arranging water pipe positioning support on the table, is arranged on water pipe positioning support On water pipe clamp system and the water pipe positioning support cylinder being in transmission connection with water pipe positioning support, described water pipe clamping machine Structure and water pipe positioning support cylinder are electrically connected with electrical control cabinet respectively.
Described table surface is provided with the first chute being adapted with water pipe positioning support, described water pipe positioning support In cylinder, piston is flexible, drives water pipe positioning support to move linearly along the first chute in table surface.
Described water pipe clamp system includes being arranged on water pipe positioning support top and the folder hinged with water pipe positioning support Pawl and be arranged on the jaw cylinder that water pipe positioning support side and the one end with jaw are in transmission connection, this jaw cylinder with electrically Switch board electrically connects.
Described water pipe positioning support top is provided with the groove for holding cooling water pipe.
The inner side of described jaw is provided with first pressure sensor, and this first pressure sensor is electrically connected with electrical control cabinet Connect.
Described pipe joint positioning unit is included the pipe joint clamp system arranging on the table and is pressed from both sides with pipe joint The pipe joint positioning cylinder that tight mechanism driving connects, described pipe joint clamp system and pipe joint positioning cylinder respectively with electrically Switch board electrically connects.
Described table surface is provided with the second chute being adapted with pipe joint clamp system, and described pipe joint positions In cylinder, piston is flexible, drives pipe joint clamp system to move linearly along the second chute in table surface.
Described pipe joint clamp system includes being oppositely arranged clamp plate on the table and dynamic clamping plate, is arranged on clamp Guide rail between plate and dynamic clamping plate and the air splint cylinder being arranged on clamp plate and being in transmission connection with dynamic clamping plate, described clamp Plate is in transmission connection with pipe joint positioning cylinder, and described air splint cylinder is electrically connected with electrical control cabinet.
The inner side of described clamp plate and dynamic clamping plate is respectively equipped with second pressure sensor, described second pressure sensor Electrically connect with electrical control cabinet.
Described welding gun is provided with displacement transducer, and this displacement transducer is electrically connected with electrical control cabinet.
Water pipe fulcrum bearing is additionally provided with described workbench, this water pipe fulcrum bearing can increase the supporting-point of cooling water pipe, It is further ensured that the stable of cooling water pipe and balance.
Described electrical control cabinet is regulated and controled to device associated components by electric control loop and Pneumatic control circuit, Ensure the reliability service of device.
Described welding gun gun rack is planer-type welding gun gun rack, and this planer-type welding gun gun rack is electrically connected with electrical control cabinet, Under the regulation and control of electrical control cabinet, described planer-type welding gun gun rack can just drive welding gun on the table along X-axis, Y-axis, Z axis side To movement, welding gun is delivered to operating position.
, in practical application, the first shape according to cooling water pipe and pipe joint and length, by electric-controlled for the utility model Cabinet processed adjusts the position of piston in water pipe positioning support cylinder and pipe joint positioning cylinder respectively, and water pipe positioning support and pipe are connect Head clamping mechanism moves to suitable position;Cooling water pipe is put in the groove on water pipe positioning support top, pipe is connect simultaneously Head is put between clamp plate and dynamic clamping plate;Starter, under the control of electrical control cabinet, piston is protruding for jaw cylinder, Drive jaw to press to cooling water pipe, and the fastening pressure between jaw and cooling water pipe is detected by first pressure sensor, extremely Piston stop motion after setting value, jaw by cooling water pipe firm grip, simultaneously air splint cylinder under the control of electrical control cabinet, Piston is inwardly retracted, and drives dynamic clamping plate to move along guide rail to clamp plate direction, and by the inside clamp plate and dynamic clamping plate The two pressure sensor detection clamp plate and dynamic clamping plate fastening pressures to pipe joint, piston stop motion, clamp to setting value Plate and dynamic clamping plate are by pipe joint firm grip;Welding gun is delivered to operating position by welding gun gun rack, and by the displacement sensing on welding gun Device is accurately positioned, and welding gun starts afterwards, and cooling water pipe is welded together with pipe joint;After welding finishes, welding gun is return In situ, jaw cylinder and air splint cylinder reset respectively, and cooling water pipe and pipe joint are unclamped, you can take out the product after welding Product.
Compared with prior art, the utility model has the characteristics that:
1) high degree of automation, can be regulated and controled to device by electrical control cabinet, simplify operation, substantially increase Operating efficiency is it is adaptable to the production in enormous quantities of welding product;
2) precise control is carried out by pressure sensor and displacement transducer, make the work when different product welds for the device State all same, substantially reduces welding error it is ensured that the processing uniformity of welding product and welding quality, reliability is high, It is easy to follow-up production process;
3) it is applied to cooling water pipe and the pipe joint of different shape and length, flexibility is good.
Brief description
Fig. 1 is the overall structure diagram of device in embodiment;
Fig. 2 is the structural representation of water pipe clamp system in embodiment;
Fig. 3 is the overlooking the structure diagram of pipe joint clamp system in embodiment;
In figure description of symbols:
1 welding gun gun rack, 2 welding guns, 3 workbench, 4 water pipe positioning support cylinders, 5 water pipe positioning supports, 6 Jaw, 7 jaw cylinders, 8 pipe joint positioning cylinders, 9 clamp plates, 10 dynamic clamping plate, 11 guide rails, 12 water pipe supportings Seat, 13 cooling water pipes, 14 pipe joints.
Specific embodiment
With specific embodiment, the utility model is described in detail below in conjunction with the accompanying drawings.The present embodiment is with the utility model Implemented premised on technical scheme, given detailed embodiment and specific operating process, but guarantor of the present utility model Shield scope is not limited to following embodiments.
Embodiment:
A kind of device for the welding of cooling water pipe pipe joint as shown in Figure 1, this device includes welding gun gun rack 1, setting In the welding gun 2 on welding gun gun rack 1 and be arranged on welding job area below welding gun gun rack 1, this welding job area includes arranging In the workbench 3 below welding gun gun rack 1 and be separately positioned on water pipe positioning unit on workbench 3, pipe joint positioning unit, Water pipe positioning unit and pipe joint positioning unit position to cooling water pipe 13 and pipe joint 14 respectively, afterwards will by welding gun 2 Cooling water pipe 13 is welded together with pipe joint 14.
Wherein, water pipe positioning unit is provided with 2, and is symmetricly set on workbench 3.
Device also includes the electrical control cabinet electrically connecting respectively with welding gun 2, water pipe positioning unit and pipe joint positioning unit.
Water pipe positioning support 5 that water pipe positioning unit includes being arranged on workbench 3, it is arranged on water pipe positioning support 5 Water pipe clamp system and the water pipe positioning support cylinder 4, water pipe clamp system and the water that are in transmission connection with water pipe positioning support 5 Pipe positioning support cylinder 4 is electrically connected with electrical control cabinet respectively.Water pipe positioning support 5 top is provided with groove.As shown in Fig. 2 water Pipe clamp system includes being arranged on water pipe positioning support 5 top and the jaw 6 hinged with water pipe positioning support 5 and be arranged on water The jaw cylinder 7 that pipe positioning support 5 side and the one end with jaw 6 are in transmission connection, this jaw cylinder 7 is electrically connected with electrical control cabinet Connect.The inner side of jaw 6 is provided with first pressure sensor, and this first pressure sensor is electrically connected with electrical control cabinet.
Pipe joint positioning unit include the pipe joint clamp system being arranged on workbench 3 and with pipe joint clamp system The pipe joint positioning cylinder 8 being in transmission connection, pipe joint clamp system and pipe joint positioning cylinder 8 are electrically connected with electrical control cabinet respectively Connect.As shown in figure 3, pipe joint clamp system includes the clamp plate 9 that is oppositely arranged on workbench 3 and dynamic clamping plate 10, is arranged on Guide rail 11 between clamp plate 9 and dynamic clamping plate 10 and the state of being between two fires being arranged on clamp plate 9 and being in transmission connection with dynamic clamping plate 10 Cylinder, clamp plate 9 is in transmission connection with pipe joint positioning cylinder 8, and air splint cylinder is electrically connected with electrical control cabinet.Clamp plate 9 and dynamic folder The inner side of plate 10 is respectively equipped with second pressure sensor, and second pressure sensor is electrically connected with electrical control cabinet.
Welding gun 2 is provided with displacement transducer, and this displacement transducer is electrically connected with electrical control cabinet.It is additionally provided with workbench 3 Water pipe fulcrum bearing 12.
, in practical application, the first shape according to cooling water pipe 13 and pipe joint 14 and length, by electrical control for device Cabinet adjusts the position of piston in water pipe positioning support cylinder 4 and pipe joint positioning cylinder 8 respectively, by water pipe positioning support 5 and pipe Joint-clamping mechanism moves to suitable position;Cooling water pipe 13 is put in the groove on water pipe positioning support 5 top, will simultaneously Pipe joint 14 is put between clamp plate 9 and dynamic clamping plate 10;Starter, jaw cylinder 7 under the control of electrical control cabinet, piston Protruding, drive jaw 6 to press to cooling water pipe 13, and by first pressure sensor detect jaw 6 and cooling water pipe 13 it Between fastening pressure, the piston stop motion to setting value, cooling water pipe 13 firm grip, simultaneously air splint cylinder are existed by jaw 6 Under the control of electrical control cabinet, piston is inwardly retracted, and drives dynamic clamping plate 10 to move to clamp plate 9 direction along guide rail 11, and leads to Cross second pressure sensor detection clamp plate 9 and dynamic clamping plate 10 fastening to pipe joint 14 of clamp plate 9 and dynamic clamping plate 10 inner side Pressure, the piston stop motion to setting value, clamp plate 9 and dynamic clamping plate 10 are by pipe joint 14 firm grip;Welding gun gun rack 1 will weld Operating position delivered to by rifle 2, and is accurately positioned by the displacement transducer on welding gun 2, and welding gun 2 starts afterwards, by cooling water Pipe 13 is welded together with pipe joint 14;After welding finishes, welding gun 2 is return in situ, and jaw cylinder 7 and air splint cylinder are multiple respectively Position, cooling water pipe 13 and pipe joint 14 are unclamped, you can take out the product after welding.
The above-mentioned description to embodiment is to be understood that and use practicality for ease of those skilled in the art New.Person skilled in the art obviously easily can make various modifications to these embodiments, and here is illustrated General Principle be applied in other embodiment without through performing creative labour.Therefore, the utility model be not limited to above-mentioned Embodiment, those skilled in the art according to announcement of the present utility model, the improvement made without departing from the utility model category and Modification all should be within protection domain of the present utility model.

Claims (10)

1. a kind of device for the welding of cooling water pipe pipe joint is it is characterised in that this device includes welding gun gun rack (1), setting In the welding gun (2) on welding gun gun rack (1) and be arranged on welding job area below welding gun gun rack (1), this welding job area wraps Include the workbench (3) being arranged on below welding gun gun rack (1) and the water pipe positioning unit being separately positioned on workbench (3), pipe Joint positioning unit, described water pipe positioning unit and pipe joint positioning unit are respectively to cooling water pipe (13) and pipe joint (14) Positioned, by welding gun (2), cooling water pipe (13) is welded together with pipe joint (14) afterwards.
2. according to claim 1 a kind of for cooling water pipe pipe joint welding device it is characterised in that this device also Including the electrical control cabinet electrically connecting with welding gun (2), water pipe positioning unit and pipe joint positioning unit respectively.
3. a kind of device for the welding of cooling water pipe pipe joint according to claim 2 is it is characterised in that described water Pipe positioning unit includes the water pipe positioning support (5) being arranged on workbench (3), the water being arranged on water pipe positioning support (5) Pipe clamp system and water pipe positioning support cylinder (4) being in transmission connection with water pipe positioning support (5), described water pipe clamping machine Structure and water pipe positioning support cylinder (4) are electrically connected with electrical control cabinet respectively.
4. a kind of device for the welding of cooling water pipe pipe joint according to claim 3 is it is characterised in that described water Pipe clamp system includes being arranged on water pipe positioning support (5) top and the jaw (6) hinged with water pipe positioning support (5) and setting The jaw cylinder (7) put in water pipe positioning support (5) side and be in transmission connection with one end of jaw (6), this jaw cylinder (7) with Electrical control cabinet electrically connects.
5. a kind of device for the welding of cooling water pipe pipe joint according to claim 4 is it is characterised in that described folder The inner side of pawl (6) is provided with first pressure sensor, and this first pressure sensor is electrically connected with electrical control cabinet.
6. a kind of device for the welding of cooling water pipe pipe joint according to claim 2 is it is characterised in that described pipe Joint positioning unit is included the pipe joint clamp system being arranged on workbench (3) and is in transmission connection with pipe joint clamp system Pipe joint positioning cylinder (8), described pipe joint clamp system and pipe joint positioning cylinder (8) respectively with electrical control cabinet electricity Connect.
7. a kind of device for the welding of cooling water pipe pipe joint according to claim 6 is it is characterised in that described pipe Joint-clamping mechanism includes the clamp plate (9) being oppositely arranged on workbench (3) and dynamic clamping plate (10), is arranged on clamp plate (9) Guide rail (11) and dynamic clamping plate (10) between and be arranged on the state of being between two fires that clamp plate (9) is upper and is in transmission connection with dynamic clamping plate (10) Cylinder, described clamp plate (9) is in transmission connection with pipe joint positioning cylinder (8), and described air splint cylinder is electrically connected with electrical control cabinet Connect.
8. a kind of device for the welding of cooling water pipe pipe joint according to claim 7 is it is characterised in that described determines The inner side of clamping plate (9) and dynamic clamping plate (10) is respectively equipped with second pressure sensor, described second pressure sensor and electric-controlled Cabinet electrical connection processed.
9. a kind of device for the welding of cooling water pipe pipe joint according to claim 2 is it is characterised in that described weldering Rifle (2) is provided with displacement transducer, and this displacement transducer is electrically connected with electrical control cabinet.
10. a kind of device for the welding of cooling water pipe pipe joint according to claim 1 is it is characterised in that described Water pipe fulcrum bearing (12) is additionally provided with workbench (3).
CN201620830283.7U 2016-08-02 2016-08-02 Be used for condenser tube coupling welded device Active CN205927447U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620830283.7U CN205927447U (en) 2016-08-02 2016-08-02 Be used for condenser tube coupling welded device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620830283.7U CN205927447U (en) 2016-08-02 2016-08-02 Be used for condenser tube coupling welded device

Publications (1)

Publication Number Publication Date
CN205927447U true CN205927447U (en) 2017-02-08

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ID=57924148

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620830283.7U Active CN205927447U (en) 2016-08-02 2016-08-02 Be used for condenser tube coupling welded device

Country Status (1)

Country Link
CN (1) CN205927447U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106077899A (en) * 2016-08-02 2016-11-09 上海众源燃油分配器制造有限公司 A kind of device for the welding of cooling water pipe pipe joint

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106077899A (en) * 2016-08-02 2016-11-09 上海众源燃油分配器制造有限公司 A kind of device for the welding of cooling water pipe pipe joint

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