CN106041262A - Device for welding cooling water pipe and branch pipe - Google Patents
Device for welding cooling water pipe and branch pipe Download PDFInfo
- Publication number
- CN106041262A CN106041262A CN201610625916.5A CN201610625916A CN106041262A CN 106041262 A CN106041262 A CN 106041262A CN 201610625916 A CN201610625916 A CN 201610625916A CN 106041262 A CN106041262 A CN 106041262A
- Authority
- CN
- China
- Prior art keywords
- water pipe
- welding
- cooling water
- arm
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention relates to a device for welding a cooling water pipe and a branch pipe. The device comprises weld gun frames, weld guns arranged on the weld gun frames, and a welding work area arranged below the weld gun frames. The welding work area comprises a workbench arranged below the weld gun frames, a branch pipe clamping mechanism arranged on the workbench, and at least two water pipe clamping mechanisms arranged on the workbench. After the water pipe clamping mechanisms and the branch pipe clamping mechanism clamp the cooling water pipe and the branch pipe correspondingly, the cooling water pipe and the branch pipe are welded together through the weld guns. Compared with the prior art, the device can be adjusted and controlled through an electrical control cabinet, and the automation degree is high; accurate control is conducted through a pressure sensor and a displacement sensor, fixing is firm, and flexibility is good; and the work efficiency is greatly improved, the machining consistency and welding quality of welded products are ensured, and the device is suitable for large-batch production of the welded products.
Description
Technical field
The invention belongs to pipeline welding technical field, relate to a kind of device for cooling water pipe branch pipe welding.
Background technology
At present, welding between cooling water pipe with arm is to use manual type to carry out, and first passes through artificial fixing cooling water
Guan Hou, then carry out argon arc welding, by branch pipe welding on cooling water pipe by hand.The method is inefficient, is not suitable for high-volume
Produce.Additionally, due to different people is when welding different product, how I haven't seen you for ages produces some errors, causes the processing between each product
Size is inconsistent, reduces the reliability of product, and then affects follow-up production.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and provide a kind of automaticity high
The device for cooling water pipe branch pipe welding.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of device for cooling water pipe branch pipe welding, this device includes welding gun gun rack, is arranged on welding gun gun rack
Welding gun and be arranged on the welding job district below welding gun gun rack, this welding job district includes being arranged on the work below welding gun gun rack
Station, arm clamp system on the table and at least 2 water pipe clamp systems arranged on the table are set, described
Water pipe clamp system and after cooling water pipe and arm clamp by arm clamp system respectively, by welding gun by cooling water pipe and arm
Weld together.
This device also includes the electrical control cabinet electrically connected respectively with welding gun, water pipe clamp system and arm clamp system.
The clamp that described water pipe clamp system includes arranging water pipe bearing on the table, is arranged on water pipe bearing
Plate and dynamic clamping plate, the guide rail being arranged between clamp plate and dynamic clamping plate and be arranged on clamp plate and be in transmission connection with dynamic clamping plate
Clamping plate cylinder, this clamping plate cylinder electrically connects with electrical control cabinet.
Described clamp plate and the shape of cross section of dynamic clamping plate are inverted trapezoidal, it is simple to cooling water pipe is firmly solid
Fixed.
Described clamp plate and the inner side of dynamic clamping plate are respectively equipped with the first pressure transducer, the first described pressure transducer
Electrically connect with electrical control cabinet.
Described arm clamp system includes the pipe support arranged on the table and is arranged on arm holder top
And the arm pressing plate suitable with a pipe support.
Two sides that a described pipe support is relative offer a pipe support groove the most respectively, and described props up
The pipe support cylinder being in transmission connection with arm pressing plate, this pipe support cylinder and electrical control cabinet electricity it is provided with in pipe support groove
Connect.
The shape of cross section of described arm pressing plate is inverted trapezoidal, and the top of a described pipe support offers and falls
The trapezoidal suitable V-type groove put, this V-type groove is prevented from arm and rolls, and enables a pipe support to be applicable to difference
The arm of external diameter.
It is provided with non-slipping block in described V-type groove.
Upwards cave in described inverted trapezoidal bottom surface, formed arm pressing plate groove, this arm pressing plate groove be easy to by
Arm securely fixes.
It is provided with the second pressure transducer, this second pressure transducer and electrical control cabinet electricity in described arm pressing plate groove
Connect.
Device associated components is regulated and controled by described electrical control cabinet by electric control loop and Pneumatic control circuit,
Ensure the reliability service of device.
Described welding gun is provided with displacement transducer, and this displacement transducer electrically connects with electrical control cabinet.
Described welding gun gun rack is planer-type welding gun gun rack, and this planer-type welding gun gun rack electrically connects with electrical control cabinet,
Under the regulation and control of electrical control cabinet, described planer-type welding gun gun rack can the most just drive welding gun along X-axis, Y-axis, Z axis side
To movement, welding gun is delivered to operating position.
Cooling water pipe, when reality is applied, is put between dynamic clamping plate and clamp plate, is placed on by arm simultaneously by the present invention
In the V-type groove of arm holder top；Starter, clamping plate cylinder is under the control of electrical control cabinet, and piston is inwardly retracted, band
Dynamic clamping plate move along guide rail to clamp plate direction, and are detected by the first pressure transducer inside clamp plate and dynamic clamping plate
Clamp plate and the dynamic clamping plate fastening pressure to cooling water pipe, to setting value back piston stop motion, clamp plate and dynamic clamping plate are by cold
But water pipe firm grip, props up pipe support cylinder under the control of electrical control cabinet simultaneously, and piston is inwardly retracted, and drives arm pressing plate
Move to V-type groove direction, make arm pressing plate be pressed on arm, and examined by the second pressure transducer in arm pressing plate groove
Surveying the arm pressing plate fastening pressure to arm, to setting value back piston stop motion, arm pressing plate and a pipe support are by arm jail
Jail clamping；Operating position delivered to by welding gun by welding gun gun rack, and is accurately positioned by the displacement transducer on welding gun, welds afterwards
Rifle starts, by cooling water pipe together with branch pipe welding；After welding, welding gun is return in situ, clamping plate cylinder and a pipe support
Cylinder resets respectively, cooling water pipe and arm is unclamped, and i.e. can be taken off the product after welding.
Compared with prior art, the invention have the characteristics that:
1) automaticity is high, it is possible to is regulated and controled device by electrical control cabinet, simplifies operation, substantially increases
Work efficiency, it is adaptable to the production in enormous quantities of welding product；
2) accurately controlled by pressure transducer and displacement transducer, make the device work when different product welds
State is the most identical, substantially reduces welding error, it is ensured that the processing concordance of welding product and welding quality, and reliability is high,
It is easy to follow-up production process；
3) water pipe clamp system and arm clamp system respectively by cooling water pipe and arm firm grip, and can be applicable to
Various sizes of cooling water pipe and arm, motility is good.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of device in embodiment 1；
Fig. 2 is the main TV structure schematic diagram of water pipe clamp system in embodiment 1；
Fig. 3 is the plan structure schematic diagram of water pipe clamp system in embodiment 1；
Fig. 4 is the main TV structure schematic diagram of arm clamp system in embodiment 1；
Fig. 5 is the left view structural representation of arm clamp system in embodiment 1；
Description of symbols in figure:
1 welding gun gun rack, 2 welding guns, 3 workbench, 4 water pipe bearings, 5 clamp plates, 6 move clamping plate, 7 lead
Rail, 8 pipe supports, 9 arm pressing plates, 10 pipe support grooves, 11 pipe support cylinders, 12 V-type grooves, 13
Arm pressing plate groove, 14 cooling water pipes, 15 arms.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention
Premised on implement, give detailed embodiment and concrete operating process, but protection scope of the present invention be not limited to
Following embodiment.
Embodiment 1:
A kind of device for cooling water pipe branch pipe welding as shown in Figure 1, this device includes welding gun gun rack 1, is arranged on
Welding gun 2 on welding gun gun rack 1 and be arranged on the welding job district below welding gun gun rack 1, this welding job district includes being arranged on
Workbench 3 below welding gun gun rack 1, the arm clamp system being arranged on workbench 3 and 2 are arranged on workbench 3
After cooling water pipe 14 and arm 15 are clamped by water pipe clamp system, water pipe clamp system and arm clamp system respectively, by welding gun 2
Cooling water pipe 14 is welded together with arm 15.
Device also includes the electrical control cabinet electrically connected respectively with welding gun 2, water pipe clamp system and arm clamp system.
As Figure 2-3, water pipe clamp system includes the water pipe bearing 4 being arranged on workbench 3, is arranged on water pipe bearing
Clamp plate 5 and dynamic clamping plate 6, the guide rail 7 being arranged between clamp plate 5 and dynamic clamping plate 6 on 4 and be arranged on clamp plate 5 and
The clamping plate cylinder being in transmission connection with dynamic clamping plate 6, this clamping plate cylinder electrically connects with electrical control cabinet.Clamp plate 5 and the horizontal stroke of dynamic clamping plate 6
Cross sectional shape is inverted trapezoidal.The inner side of clamp plate 5 and dynamic clamping plate 6 is respectively equipped with first electrically connected with electrical control cabinet
Pressure transducer.
As illustrated in figures 4-5, arm clamp system includes the pipe support 8 being arranged on workbench 3 and is arranged on arm
Bearing 8 top and the arm pressing plate 9 suitable with a pipe support 8.Two sides propping up pipe support 8 relative are vertically distinguished
Offer a pipe support groove 10, in a pipe support groove 10, be provided with the pipe support cylinder 11 being in transmission connection with arm pressing plate 9,
This pipe support cylinder 11 electrically connects with electrical control cabinet.The shape of cross section of arm pressing plate 9 is inverted trapezoidal, inverted ladder
Upwards caving in the bottom surface of shape, forms arm pressing plate groove 13, is provided with and electrically connects with electrical control cabinet in arm pressing plate groove 13
Second pressure transducer.The top propping up pipe support 8 offers and inverted trapezoidal suitable V-type groove 12, in V-type groove 12
It is provided with non-slipping block.
Welding gun 2 is provided with the displacement transducer electrically connected with electrical control cabinet.
Welding gun gun rack 1 is planer-type welding gun gun rack, and this planer-type welding gun gun rack electrically connects with electrical control cabinet, at electric-controlled
Under the regulation and control of cabinet processed, described planer-type welding gun gun rack can drive welding gun 2 to move along X-axis, Y-axis, Z-direction above workbench 3
Dynamic, welding gun 2 is delivered to operating position.
Cooling water pipe 14, when reality is applied, is put between dynamic clamping plate 6 and clamp plate 5, is put by arm 15 simultaneously by device
Put in the V-type groove 12 at pipe support 8 top；Starter, clamping plate cylinder is under the control of electrical control cabinet, and piston is inside
Retract, drive dynamic clamping plate 6 to move to clamp plate 5 direction along guide rail 7, and by the first pressure inside clamp plate 5 and dynamic clamping plate 6
Force transducer detection clamp plate 5 and the dynamic clamping plate 6 fastening pressure to cooling water pipe 14, to setting value back piston stop motion, fixed
Clamping plate 5 and dynamic clamping plate 6, by cooling water pipe 14 firm grip, prop up pipe support cylinder 11 simultaneously under the control of electrical control cabinet, live
Fill in and inwardly retract, drive arm pressing plate 9 to move to V-type groove 12 direction, make arm pressing plate 9 be pressed on arm 15, and by propping up
The the second pressure transducer detection arm pressing plate 9 fastening pressure to arm 15 in pipe pressing plate groove 13, to setting value back piston
Stop motion, arm pressing plate 9 and a pipe support 8 are by arm 15 firm grip；Welding gun 2 is delivered to operating position by welding gun gun rack 1, and
Being accurately positioned by the displacement transducer on welding gun 2, welding gun 2 starts afterwards, is welded on arm 15 by cooling water pipe 14
Together；After welding, welding gun 2 is return in situ, and clamping plate cylinder and a pipe support cylinder 11 reset respectively, by cooling water pipe 14 and
Arm 15 unclamps, and i.e. can be taken off the product after welding.
Embodiment 2:
In the present embodiment, water pipe clamp system is provided with 3, and remaining is with embodiment 1.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and use invention.
These embodiments obviously easily can be made various amendment by person skilled in the art, and described herein typically
Principle is applied in other embodiments without through performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel should be the present invention's according to the announcement of the present invention, the improvement made without departing from scope and amendment
Within protection domain.
Claims (10)
1. the device for cooling water pipe branch pipe welding, it is characterised in that this device includes welding gun gun rack (1), is arranged on
Welding gun (2) on welding gun gun rack (1) and be arranged on the welding job district of welding gun gun rack (1) lower section, this welding job district includes
The workbench (3), the arm clamp system being arranged on workbench (3) and at least 2 that are arranged on welding gun gun rack (1) lower section set
Putting the water pipe clamp system on workbench (3), described water pipe clamp system and arm clamp system are respectively by cooling water pipe
(14) and arm (15) clamping after, welding gun (2) cooling water pipe (14) is welded together with arm (15).
A kind of device for cooling water pipe branch pipe welding the most according to claim 1, it is characterised in that this device also wraps
Include the electrical control cabinet electrically connected respectively with welding gun (2), water pipe clamp system and arm clamp system.
A kind of device for cooling water pipe branch pipe welding the most according to claim 2, it is characterised in that described water pipe
The clamp plate (5) that clamp system includes the water pipe bearing (4) being arranged on workbench (3), be arranged on water pipe bearing (4) is with dynamic
Clamping plate (6), the guide rail (7) being arranged between clamp plate (5) and dynamic clamping plate (6) and be arranged on clamp plate (5) upper and with dynamic folder
The clamping plate cylinder that plate (6) is in transmission connection, this clamping plate cylinder electrically connects with electrical control cabinet.
A kind of device for cooling water pipe branch pipe welding the most according to claim 3, it is characterised in that described clamp
The shape of cross section of plate (5) and dynamic clamping plate (6) is inverted trapezoidal.
A kind of device for cooling water pipe branch pipe welding the most according to claim 4, it is characterised in that described clamp
The inner side of plate (5) and dynamic clamping plate (6) is respectively equipped with the first pressure transducer, the first described pressure transducer and electrical control cabinet
Electrical connection.
A kind of device for cooling water pipe branch pipe welding the most according to claim 2, it is characterised in that described arm
Clamp system includes the pipe support (8) being arranged on workbench (3) and is arranged on pipe support (8) top and props up with arm
The arm pressing plate (9) that seat (8) is suitable.
A kind of device for cooling water pipe branch pipe welding the most according to claim 6, it is characterised in that described arm
Two sides that bearing (8) is relative offer a pipe support groove (10), a described pipe support groove the most respectively
(10) the pipe support cylinder (11) being in transmission connection with arm pressing plate (9), this pipe support cylinder (11) and electric-controlled it are provided with in
Cabinet processed electrically connects.
A kind of device for cooling water pipe branch pipe welding the most according to claim 7, it is characterised in that described arm
The shape of cross section of pressing plate (9) is inverted trapezoidal, and the top of a described pipe support (8) offers fits with inverted trapezoidal phase
The V-type groove (12) joined.
A kind of device for cooling water pipe branch pipe welding the most according to claim 8, it is characterised in that described inversion
Trapezoidal bottom surface upwards cave in, formed arm pressing plate groove (13).
A kind of device for cooling water pipe branch pipe welding the most according to claim 9, it is characterised in that described props up
Being provided with the second pressure transducer in pipe pressing plate groove (13), this second pressure transducer electrically connects with electrical control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610625916.5A CN106041262A (en) | 2016-08-02 | 2016-08-02 | Device for welding cooling water pipe and branch pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610625916.5A CN106041262A (en) | 2016-08-02 | 2016-08-02 | Device for welding cooling water pipe and branch pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106041262A true CN106041262A (en) | 2016-10-26 |
Family
ID=57197343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610625916.5A Pending CN106041262A (en) | 2016-08-02 | 2016-08-02 | Device for welding cooling water pipe and branch pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106041262A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392454A (en) * | 2016-10-31 | 2017-02-15 | 中国冶集团有限公司 | Welding device for reinforced tube with holes in double faces |
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2016
- 2016-08-02 CN CN201610625916.5A patent/CN106041262A/en active Pending
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392454A (en) * | 2016-10-31 | 2017-02-15 | 中国冶集团有限公司 | Welding device for reinforced tube with holes in double faces |
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| PB01 | Publication | ||
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Application publication date: 20161026 |