CN205861536U - A kind of Tube heating furnace machine feed unit - Google Patents
A kind of Tube heating furnace machine feed unit Download PDFInfo
- Publication number
- CN205861536U CN205861536U CN201620492458.8U CN201620492458U CN205861536U CN 205861536 U CN205861536 U CN 205861536U CN 201620492458 U CN201620492458 U CN 201620492458U CN 205861536 U CN205861536 U CN 205861536U
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- steel pipe
- belt
- feed belt
- feed
- charging
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Abstract
The utility model discloses a kind of Tube heating furnace machine feed unit, feed unit includes the feed belt that a horizontal annular is arranged, two belt tension roller tensionings are leaned at feed belt inner ring two ends, one of them belt tension roller and steel pipe charging motor-driven connect, it is characterized in that, feed unit also includes a spectral content detection device, spectral content detection device has a spectral detection probe, feed belt is just being arranged downwards and is being used for the steel pipe through belt is realized detection by spectral detection probe, and feed belt discharge end is connected above steel pipe detent mechanism.This utility model has simple in construction, it is possible to increase steel pipe charging order, and can detect the advantage judging that steel pipe is the most qualified further.
Description
Technical field
This utility model relates to a kind of for realizing steel pipe composition and the steel pipe of wall thickness detection of Tube heating furnace technical field
Testing machine, specifically a kind of Tube heating furnace machine feed unit structure.
Background technology
The manufacturing process of accurate stainless steel tube is numerous and diverse, is widely used in the industries such as space flight and aviation.After general steel pipe manufactures
Usually steel pipe base, two terminations of this steel pipe base are the most relatively rough, for making the length of steel pipe base, termination smoothness, thick
Rugosity etc. reach the demand used, and need steel pipe base carries out a series of crop further, back-end crop or cut by Len req
Cut process.So that steel pipe reaches length requirement and end accurately and reaches smooth, smooth to meet prescription.Meanwhile, in order to
Improve steel pipe outgoing to ensure, the most usually need that steel pipe is taken out batch and carry out quality inspection, detect its composition and whether thickness can
Meeting requirement, quality is the most qualified.
It addition, steel pipe is in use, after in some are big such as space flight and aviation manufacturing project, steel pipe usage quantity increases, often
Often can produce the situation of different batches steel pipe batch mixing, and the selection of material is controlled to require very strictly by these projects, therefore also
Can produce and need to detect steel pipe to realize the demand of classification.
In prior art, when steel pipe is carried out quality inspection, it is usually and manually uses slide calliper rule that steel pipe to be detected is carried out one by one
The measurement of wall thickness, the most manually uses spectrum detection instrument to realize steel pipe composition detection one by one, it may be judged whether qualified.Therefore it is existing
Relatively low based on artificial Tube heating furnace method automaticity, the feeding of steel pipe, sending is all by being accomplished manually, the most this side
Method labor intensity is high, easily causes workman tired, and detection efficiency is low, and pole consumption manpower.The proficiency level of operator and
The height of careful degree directly affects the work efficiency of detection work, and the smoothness of testing process, causes testing result error
Greatly.
In order to solve the problems referred to above, applicant considers to devise a kind of steel pipe automatic detecting machine, including installing rack, its feature
It is, installing rack is sequentially set with feed unit, steel pipe walls thickness detector and discharging unit, described thickness of steel pipe detection dress
Putting and include steel pipe detent mechanism and thickness of steel pipe testing agency, steel pipe detent mechanism can form the steel for positioning support steel pipe
Pipe support station, described thickness of steel pipe testing agency includes a sonigauge, sonigauge have one for
Realize the wall thickness detection probe of thickness of steel pipe detection.So, realize thickness of steel pipe detection by sonigauge to judge, thus
Achieve thickness of steel pipe automatically to detect, solve manual operation and cause the problem that labour force is low, use ultrasonic thickness measurement simultaneously
Instrument realizes thickness of steel pipe detection, has and detects the advantages such as the most reliable.
But wherein, how to improve the order of charging, and detection judges that steel pipe is the most qualified the most further, becomes and has
The problem of considered solution.
Utility model content
For above-mentioned the deficiencies in the prior art, technical problem to be solved in the utility model is: how to provide a kind of knot
Structure is simple, it is possible to increase steel pipe charging order, and can detect further and judge steel pipe the most qualified Tube heating furnace machine enters
Material unit.
In order to solve above-mentioned technical problem, this utility model have employed following technical scheme:
A kind of Tube heating furnace machine feed unit, feed unit includes the feed belt that a horizontal annular is arranged, and feeds skin
Band inner ring two ends lean on two belt tension roller tensionings, one of them belt tension roller and steel pipe charging motor-driven to connect, and it is special
Levying and be, feed unit also includes a spectral content detection device, and spectral content detection device has a spectral detection and visits
Head, feed belt is just being arranged downwards and is being used for the steel pipe through belt is realized detection by spectral detection probe, and feed belt goes out
Material end is connected above steel pipe detent mechanism.
So, by the convenient order improving charging of feed belt, the spectral content arranged in feed unit detection device
Steel pipe composition can also be detected, judge that steel pipe composition is the most consistent with required to analyze, preferably judge whether tube quality reaches
Mark or the most same batch steel pipe.
As optimization, spectral content detection device is arranged above a spectral detection being fixed on installing rack and drives
Device, spectral detection driver is connected with spectral content detection device and is used for driving spectral content detection device to move up and down.
As such, it is possible to stretch out realization inspection by spectral detection driver drives spectral content detection device during steel pipe composition detection
Survey, retract after detection, detection to steel pipe composition is better achieved, it is ensured that Detection results and before will not interfere with the order of steel pipe
OK.
As optimization, above described feed belt, also level is provided with one piece of top board in the same direction, and top board lower surface is to feeding skin
Band upper surface distance less than two diameter of steel tube and makes shape between top board and feed belt upper surface more than a diameter of steel tube
Becoming the passage passed through for single steel pipe, feed belt feed end is provided with to connect for the funnel fed and this passage and realizes steel pipe
Charging.
So, steel pipe can directly be inserted and is deposited in funnel, drives lower realization one by one by steel pipe deadweight and feed belt
Sequential feeding, drastically increases charging automaticity and order degree.
As optimization, feed belt discharge end is additionally provided with charging baffle plate, and charging baffle plate is vertically arranged and fixes with one
Charging flapper actuator in installing rack is connected, and charging flapper actuator can drive charging baffle plate stretch out and block feed belt
Unloading position, described spectral detection probe just to be arranged at charging baffle plate front kept off above steel pipe position.
So, before spectral detection probe detects, feed belt operating is first stopped, the most again by charging barrier driving
Device can drive charging baffle plate stretch out and block feed belt unloading position, it is to avoid steel pipe moves on due to inertia, keeps
Steel pipe under static state realizes spectral detection, improves detection reliability.
As optimization, in described feed belt inner ring, the position between two belt tension rollers is also horizontally spaced about
Having several middle transfer rollers, middle transfer roller is along feed belt width mounting arrangements, centre transfer roller upper surface and feed belt
Upper lower surface contact load.So can preferably bear the steel pipe gravity of feed belt upper surface, it is to avoid feed belt is subject to
Power is excessive and deformed damaged.The most preferably select to be that described middle transfer roller uniform intervals is arranged and adjacent middle transfer roller distance
Consistent with outer diameter of steel pipes.So making, steel pipe enters into feed belt and front end steel pipe is fed baffle plate when blocking, each steel pipe
Just the position between transfer roller in the middle of two adjacent chargings is dropped into；Before and after the most each steel pipe, both sides are turned by two centres just
Roller supports and makes the feed belt pressurized between two adjacent middle transfer rollers produce slight deformation, and then produces certain to steel pipe
Contact limit effect, can alleviate the thrust that the pressure accumulated transmission of steel pipe piled up in funnel causes, improve whole fill process
Stationarity.
In sum, this utility model has simple in construction, it is possible to increase steel pipe charging order, and can examine further
Survey and judge the advantage that steel pipe is the most qualified.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of steel pipe automatic detecting machine that have employed this utility model structure.
Detailed description of the invention
Below in conjunction with a kind of steel pipe automatic detecting machine that have employed this utility model structure and accompanying drawing thereof to this utility model
It is described in further detail.
When being embodied as: as it is shown in figure 1, a kind of steel pipe automatic detecting machine, including installing rack 31, on installing rack 31, order sets
Being equipped with feed unit, steel pipe walls thickness detector and discharging unit, described steel pipe walls thickness detector includes steel pipe detent mechanism
With thickness of steel pipe testing agency, steel pipe detent mechanism can form the steel pipe support station for positioning support steel pipe, described steel
Thickness of pipe wall testing agency includes a sonigauge 32, and sonigauge 32 has one for realizing thickness of steel pipe inspection
The wall thickness detection probe 33 surveyed.
So, feed unit is used to realize steel pipe charging, in steel pipe drops into steel pipe support station after charging, by ultrasound wave
Calibrator realizes thickness of steel pipe detection and judges, thus achieves thickness of steel pipe and automatically detects, solves manual operation and cause labor
The problem that power is low, uses sonigauge to realize thickness of steel pipe detection simultaneously, has and detect the advantages such as the most reliable.
Wherein, the steel tube surface after being positioned the most just is arranged by wall thickness detection probe 33, thickness of steel pipe testing agency
Also including a wall thickness detection driver 34, wall thickness detection driver 34 is connected with wall thickness detection probe 33 and can drive wall thickness
Detection probe 33 is movable is positioned steel tube surface realization detection to touch.
So, wall thickness detection driver drives wall thickness detection probe can be leaned on during detection to move forward realization detection, detection
After can drive wall thickness detection probe retract with collision free, it is ensured that Detection results.As optimization during enforcement, steel pipe detent mechanism
In be additionally provided with Tube heating furnace sensor, described Tube heating furnace sensor is connected reality by control system and wall thickness detection driver
Existing coordinated signals, after Tube heating furnace sensor detects that steel pipe falls into steel pipe support station, restarts wall thickness detection driver
Drive wall thickness detection probe to move forward realization detection, preferably improve detection automaticity.It addition, wall thickness detection when implementing
Driver can use cylinder to realize the control of the driving to wall thickness detection probe, and (during enforcement, each driver all can use cylinder real
Now drive control), there is simple in construction, control reliable, react the advantage such as the sensitiveest.
Wherein, described steel pipe detent mechanism includes that one block of stationary positioned plate being fixed on installing rack 35 and one piece of activity are fixed
Position plate 36, stationary positioned plate 35 and movable positioning plate 36 are oppositely arranged in herringbone, and movable positioning plate 36 deviates from stationary positioned
The side of plate 35 and a location-plate driver 37 being fixed on installing rack 31 connect, and location-plate driver 37 can drive activity
Location-plate 36 makes movable positioning plate and stationary positioned plate when stretching out toward the direction of stationary positioned plate 35 and extend out to extreme position
Between constitute steel pipe support station, be blanking channel below steel pipe support station.
So, being in, by location-plate driver control movable positioning plate, the state of stretching out during steel pipe charging, steel pipe is from charging
Drop into after unit feed and the steel pipe support station that two pieces of location-plates are constituted realizes location, after then realizing wall thickness detection, then
Retracting by location-plate driver control movable positioning plate, steel pipe realizes blanking in falling to blanking channel by deadweight, has structure
Simply, reliable feature is positioned, it is ensured that the smoothness of detection operation streamlined.During enforcement, steel pipe detent mechanism can also set
Put a pair rotatably mounted carrying roller, be set up in parallel with stationary positioned plate including one and the fixing carrying roller that interfixes and one
The movable carrying roller being set up in parallel with movable positioning plate and interfix, fixing carrying roller and a roller motor are in transmission connection, when fixed
When position sheet drive can drive movable positioning plate stretch out toward the direction of stationary positioned plate and extend out to extreme position, fixing carrying roller
Can contact with movable carrying roller and jointly be supported on and be positioned below steel pipe, and be positioned steel pipe rotary by fixing carrying roller drive.
So can drive steel pipe rotary when detecting thickness of steel pipe, detect steel pipe whole circumferencial direction wall thickness, the most preferably compare
Judging whether the phenomenon that local wall thickness is uneven, preferably detection thickness of steel pipe is the most qualified.
Wherein, described feed unit includes the feed belt 38 that a horizontal annular is arranged, feed belt 38 inner ring two ends
Connecting by two belt tension roller tensionings, one of them belt tension roller and steel pipe charging motor-driven, feed unit also includes
One spectral content detection device 39, spectral content detection device 39 has a spectral detection probe 40, and spectral detection is popped one's head in
Feed belt is just being arranged downwards and is being used for the steel pipe through belt is realized detection by 40, and feed belt 38 discharge end is connected in steel
Above pipe detent mechanism.
So, by the convenient order improving charging of feed belt, the spectral content arranged in feed unit detection device
Steel pipe composition can also be detected, judge that steel pipe composition is the most consistent with required to analyze, preferably judge whether tube quality reaches
Mark or the most same batch steel pipe.
Wherein, spectral content detection device is arranged above a spectral detection driver being fixed on installing rack
41, spectral detection driver 41 is connected with spectral content detection device 39 and is used for driving spectral content detection device about 39 to transport
Dynamic.
As such, it is possible to stretch out realization inspection by spectral detection driver drives spectral content detection device during steel pipe composition detection
Survey, retract after detection, detection to steel pipe composition is better achieved, it is ensured that Detection results and before will not interfere with the order of steel pipe
OK.
Wherein, above described feed belt 38, also level is provided with one piece of top board 53 in the same direction, and top board 53 lower surface is to charging
Belt upper surface distance and makes between top board and feed belt upper surface less than two diameter of steel tube more than a diameter of steel tube
Forming the passage passed through for single steel pipe, feed belt 38 feed end is provided with and connects reality for the funnel 42 of charging and this passage
Existing steel pipe charging.
So, steel pipe can directly be inserted and is deposited in funnel, drives lower realization one by one by steel pipe deadweight and feed belt
Sequential feeding, drastically increases charging automaticity and order degree.
Wherein, feed belt 38 discharge end is additionally provided with charging baffle plate 43, and charging baffle plate 43 is vertically arranged and solid with one
Connected due to the charging flapper actuator 44 of installing rack, charging flapper actuator 44 can drive charging baffle plate 43 stretch out and block
Feed belt 38 unloading position, described spectral detection probe 40 just to be arranged at charging baffle plate 43 front kept off on steel pipe position
Side.
So, before spectral detection probe detects, feed belt operating is first stopped, the most again by charging barrier driving
Device can drive charging baffle plate stretch out and block feed belt unloading position, it is to avoid steel pipe moves on due to inertia, keeps
Steel pipe under static state realizes spectral detection, improves detection reliability.
Wherein, in described feed belt 38 inner ring, position between two belt tension rollers has also been horizontally spaced about
Several middle transfer rollers 45, middle transfer roller 45 is along feed belt width mounting arrangements, centre transfer roller upper surface and charging skin
Lower surface contact load on band.So can preferably bear the steel pipe gravity of feed belt upper surface, it is to avoid feed belt
Stress is excessive and deformed damaged.Preferably select during enforcement to be that described middle transfer roller 45 uniform intervals is arranged and adjacent centre turns
Roll spacing is from consistent with outer diameter of steel pipes.So making, steel pipe enters into feed belt and front end steel pipe is fed baffle plate when blocking, often
Individual steel pipe drops into the position in the middle of two adjacent chargings between transfer roller just；Before and after the most each steel pipe, both sides are just by two
Middle transfer roller supports and makes the feed belt pressurized between two adjacent middle transfer rollers produce slight deformation, and then produces steel pipe
Certain contact limit effect, can alleviate the thrust that causes of the pressure accumulated transmission of steel pipe piled up in funnel, improve whole enter
The stationarity of material process.
Wherein, discharging unit includes the blanking channel 46 being positioned at below steel pipe detent mechanism, blanking channel 46 sidewall
It is logical that upper lateral separation is provided with and communicated with the first tapping channel 47 and the second tapping channel 48, the first tapping channel 47 and the second discharging
Being provided with control steel pipe between road 48 and enter the first tapping channel or the discharging controller of the second tapping channel, the first discharging is led to
It is each provided with the outfeed belt for discharging in road 47 and the second tapping channel 48.
As such, it is possible to never detect the testing result control steel pipe of device according to sonigauge and/or spectral content
Same tapping channel discharging, it is achieved self-emptying controls, outfeed belt control realization is leaned in discharging, it is ensured that discharging order.
Wherein, the first tapping channel 47 connection is arranged at sidewall in the middle part of blanking channel, and the second tapping channel 48 connection is arranged
Bottom blanking channel and be set in parallel in below the first tapping channel 47, described discharging controller includes a passage switching
Baffle plate 49, passage switching control baffle plate 49 one end is arranged in blanking channel and is positioned at the first tapping channel 47 anterior position, logical
Switching control baffle plate 49 other end in road extends blanking channel 46 an and switching control driver being fixed on installing rack
50 are connected, and switching control driver 50 can drive passage switching control baffle plate 49 to extend and retract, passage switching control baffle plate
49 stretch out after can mask blanking channel bottom and lead to the cross section of the second tapping channel part and guide blanking channel to fall
Steel pipe roll into the first tapping channel 47, the steel pipe that passage switching control baffle plate 49 can make blanking channel 46 fall after retracting falls
Enter bottom and enter the second tapping channel 48.
As such, it is possible to stretch out by switching control driver drives passage switching control baffle plate or retract, it is achieved control difference
The material of testing result enters in different tapping channels, simple in construction, controls reliable.As preferably selecting during enforcement,
Controlling switching control driver drives passage switching control baffle plate after Tube heating furnace is qualified to stretch out, guiding falls into steel pipe and rolls into
Discharging in first tapping channel, controls the contracting of switching control driver drives passage switching control baffle plate when Tube heating furnace is defective
Return, fall into steel pipe and directly fall to bottom blanking channel from the second tapping channel discharging；So can reduce qualified steel pipe to drop
Distance and impact strength, protect tube quality.As optimizing further during enforcement, blanking channel 46 bottom position is provided with one
Buffering slope 51 rolls into the outfeed belt in the second tapping channel 48 for the steel pipe letting out power and guiding is fallen into；Avoid steel pipe
To the impact of outfeed belt in the second tapping channel.Meanwhile, this buffering slope 51 surface configuration can arrange elastic material further
Material, lets out power so that buffering is better achieved.It addition, this buffering slope 51 is the arc slope of indent and bottom degree of disturbing is more than when implementing
Top degree of disturbing so that it is can preferably absorb downward impulsive force, slow down kinetic energy, preferably reduce and go out in the second tapping channel
The impact of material belt.Optimizing as another during enforcement, described passage switching control baffle plate 49 inclination that generally front end is downward sets
Put and passage switching control baffle plate stretches out rear front end and can be held on the first tapping channel 47 and feed one piece of port lower surface
On bracer 52, such passage switching control baffle plate can preferably guide the steel pipe fallen into from blanking channel to roll into after stretching out
In one tapping channel, steel pipe strikes the impulsive force of passage switching control baffle plate and can preferably be transferred on a bracer simultaneously,
The switching control driver avoiding passage switching control baffle plate and rear thereof the power that is hit for a long time is excessive and damage, and extends and uses the longevity
Life.Preferably selecting is that passage switching control baffle plate 49 upper surface is also equipped with elastomeric material, preferably to buffer the power of letting out.Separately
Outward, during enforcement, also having additional control unit 54, the control part of above-mentioned each driver is all integrated in control unit 54 composition control
System processed, it is achieved unified electrical control, these electrical controls relate to technology and are electric field common knowledge, therefore not detailed at this
Introduce.
Therefore above-mentioned steel pipe automatic detecting machine is capable of the automatic detection to thickness of steel pipe and composition, drastically increases inspection
Survey work efficiency and reliability.
Claims (6)
1. a Tube heating furnace machine feed unit, feed unit includes the feed belt that a horizontal annular is arranged, feed belt
Inner ring two ends lean on two belt tension roller tensionings, one of them belt tension roller and steel pipe charging motor-driven to connect, its feature
Being, feed unit also includes a spectral content detection device, and spectral content detection device has a spectral detection probe,
Feed belt is just being arranged downwards and is being used for the steel pipe through belt is realized detection, feed belt discharge end by spectral detection probe
It is connected above steel pipe detent mechanism.
2. Tube heating furnace machine feed unit as claimed in claim 1, it is characterised in that also set above spectral content detection device
Being equipped with a spectral detection driver being fixed on installing rack, spectral detection driver is connected also with spectral content detection device
For driving spectral content detection device to move up and down.
3. Tube heating furnace machine feed unit as claimed in claim 1, it is characterised in that above described feed belt, also level is same
To being provided with one piece of top board, top board lower surface to feed belt upper surface distance is straight less than two steel pipes more than a diameter of steel tube
Footpath also makes to form the passage passed through for single steel pipe between top board and feed belt upper surface, and feed belt feed end is provided with
Connect for the funnel fed and this passage and realize steel pipe charging.
4. Tube heating furnace machine feed unit as claimed in claim 1, it is characterised in that feed belt discharge end be additionally provided with into
Material baffle plate, charging baffle plate is vertically arranged and is fixed on the charging flapper actuator of installing rack with one and is connected, charging barrier driving
Device can drive charging baffle plate to stretch out and block feed belt unloading position, and described spectral detection probe is just to being arranged at charging gear
Plate front is kept off above steel pipe position.
5. Tube heating furnace machine feed unit as claimed in claim 4, it is characterised in that be positioned at two in described feed belt inner ring
Position between individual belt tension roller has also been horizontally spaced about several middle transfer rollers, and middle transfer roller is along feed belt width side
To mounting arrangements, middle transfer roller upper surface contacts load with lower surface on feed belt.
6. Tube heating furnace machine feed unit as claimed in claim 5, it is characterised in that described middle transfer roller uniform intervals is arranged
And adjacent middle transfer roller distance is consistent with outer diameter of steel pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620492458.8U CN205861536U (en) | 2016-05-26 | 2016-05-26 | A kind of Tube heating furnace machine feed unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620492458.8U CN205861536U (en) | 2016-05-26 | 2016-05-26 | A kind of Tube heating furnace machine feed unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205861536U true CN205861536U (en) | 2017-01-04 |
Family
ID=57639392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620492458.8U Expired - Fee Related CN205861536U (en) | 2016-05-26 | 2016-05-26 | A kind of Tube heating furnace machine feed unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205861536U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112710664A (en) * | 2020-12-14 | 2021-04-27 | 河南牧业经济学院 | Soybean grain non-adhesion image acquisition method and system based on special-shaped tube array |
-
2016
- 2016-05-26 CN CN201620492458.8U patent/CN205861536U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112710664A (en) * | 2020-12-14 | 2021-04-27 | 河南牧业经济学院 | Soybean grain non-adhesion image acquisition method and system based on special-shaped tube array |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170104 Termination date: 20210526 |
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| CF01 | Termination of patent right due to non-payment of annual fee |