CN205745872U - A kind of nanometer micropore adiabator production line - Google Patents
A kind of nanometer micropore adiabator production line Download PDFInfo
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- CN205745872U CN205745872U CN201620710193.4U CN201620710193U CN205745872U CN 205745872 U CN205745872 U CN 205745872U CN 201620710193 U CN201620710193 U CN 201620710193U CN 205745872 U CN205745872 U CN 205745872U
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Abstract
The utility model discloses a kind of nanometer micropore adiabator production line, control integrated system including producing, for controlling the technological parameter in proportioning feeding process and production process.The described control integrated system that produces includes critical process control system, Product Data Management system, proportioning feeding control system, human machine interface operation system, clout recovery system, facility information and monitoring system.Described apparatus for production line also include the even scattered machine of raw material cabin, depolymerization, even mixed blender, main even dissipate even mixed machine, batch mixing is waited to deliver from godown, closed sack filling machine and compression molding forming machine.Production line in this utility model carries out integrated programming control according to production technology to the operation of each equipment/system, the Automated condtrol of key production technology thereof can be realized during powder material to material forming and work continuously, greatly reduce manual work, the concordance of production efficiency and material quality is substantially improved, and Workshop Production environment can be significantly improved, stop dust pollution question.
Description
Technical field
The present invention relates to nanometer micropore adiabator production field, be specifically related to a kind of automated production nano heat insulating material
Production line.
Background technology
Along with the increase of energy resource consumption, the research and extension of effective insulating materials has become one of energy-saving and cost-reducing direction.
Nanometer micropore adiabator is a kind of novel insulating refractory, gains the name containing a large amount of nanoporous because it is internal.Receive
Heat conductivity under rice microporous thermal insulation material room temperature is less than the heat conductivity in still air, and heat-insulating property is excellent, in petrochemical industry, smelting
The fields such as gold, Aero-Space have boundless application prospect.Nanometer micropore adiabator is often made in application process
Becoming tabular or felted to use, its preparation technology is: first mixed homogeneously with additive by material powder, then by raw material
Powder body is tentatively limited in the sewing interval of flexible cladding, finally carries out extrusion forming.
The preparation of nanometer micropore adiabator of the prior art there is problems in that
1, the production of domestic and international nanometer micropore adiabator (finished product such as heat-insulating shield or felt insulation) is in the most rough more
Original workshop-based production, from powder material put into envelope and mold pressing mostly is manual operation, the most a certain specific model
The production line of product needs 5-7 people and a workshop technical staff to have cooperated, and has that labour cost is high, inefficient asks
Topic.
2, the artificial line that produces can not realize the goods of different model and the automatic blending of different batches manufacture of materials and feeding control
System, even if operator have carried out Electronic control by electronic-weighing and negative pressure feeder equipment, but still can not realize multiple batches of with
The automatic blending of polytypic produces continuously, and there is human error and slack probability, it is impossible to ensure proportion scale and finished product
The concordance of performance.
3, feeding, mix, pack, the step such as cutting mostly is non-enclosed mechanical work, cause workshop dust
Fly away, environmental pollution serious.
4, the often discard processing of the mixed powder in production process, not only pollutes environment, and causes waste.
There is the production method improved individually for the production process of nanometer micropore adiabator, such as Application No.
The Chinese patent of entitled 200910102502.4 " method for producing nano-pore heat insulating materials ".Although this patent proposes a kind of nanometer
The production method of hole adiabator, but the most actually active problem being fully solved above-mentioned existence.
Summary of the invention
In order to solve described the deficiencies in the prior art, this utility model provides a kind of automated production nano heat insulating material
Production line, the production line in this utility model carries out integrated programming control according to production technology to the operation of each equipment/system,
It is the Novel complete set system equipment of the dustless production of nanometer micropore adiabator automatization, can realize from powder material to material forming
During the Automated condtrol of key production technology thereof and working continuously, greatly reduce manual work, be substantially improved production efficiency and
The concordance of material quality, and Workshop Production environment can be significantly improved, stop dust pollution question.
Technical problem to be solved in the utility model is achieved by the following technical programs:
A kind of nanometer micropore adiabator production line, it is characterised in that: include producing control integrated system, join for control
Ratio technological parameter in feeding process and production process, described production control integrated system include critical process control system,
Product Data Management system, proportioning feeding control system, human machine interface operation system, clout recovery system, facility information and prison
Examining system.
The production line applying above-mentioned production to control integrated system includes the even scattered machine of raw material cabin, depolymerization, even mixed blender, main even
Dissipate even mixed machine, batch mixing wait to deliver from godown, closed sack filling machine and compression molding forming machine；
Wherein, raw material cabin is used for containing production raw material；The even scattered machine of depolymerization is connected with raw material cabin by vacuum feeder equipment,
The preliminary depolymerization even day labor sequence of raw material is completed in the even scattered machine of depolymerization；Even mixed blender passes through vacuum feeder equipment and raw material cabin phase
Even, even mixed blender completes the preliminary even mixed agitating procedure of raw material；The even scattered machine of depolymerization is sent by vacuum with even mixed blender
Material equipment is connected with main even scattered even mixed machine, completes the even mixed operation of all raw materials in main even scattered even mixed machine；Former after mixing
Expecting that entering batch mixing by vacuum feeder equipment waits to deliver from godown, batch mixing bin discharge port external to be gone out is connected with closed sack filling machine, mixing
Raw material make packed semi-finished product；Packed semi-finished product are pressed into the finished product of default specification by compression molding forming machine.
Producing and control in integrated system, described critical process control system controls the even scattered machine of depolymerization, even mixed blender, main even
Dissipate even mixed machine and the operation of compression molding forming machine and technological parameter is arranged.
Described proportioning feeding control system is used for the weight of material to raw material cabin and each equipment discharging opening and vacuum feeding
Automatically controlling of journey.It is additionally provided with the negative pressure recovery equipment controlled by clout recovery system and clout direction of recession controller, uses
In the dust raw material reclaimed in preparation process.
Further, the charging in described production line, discharging are relay control.
Further, described raw material cabin includes main material storehouse, additive raw material storehouse, fibrous raw material storehouse.
Further, described raw material cabin, the even scattered machine of depolymerization, even mixed blender, it is main that even to dissipate even mixed machine be 1 or multiple.
Further by production line automation, raw material cabin front end is additionally provided with closed automatic bale breaker.
Closed cutter sweep it is additionally provided with, for the product of compression molding is cut according to demand on described production line
Cut.
This utility model has the advantages that
1, the production line in this utility model carries out integrated programming control according to production technology to the operation of each equipment/system
System, produces compared with line needs 5-7 people with traditional pure artificial production one, the production line in the present invention in actual mechanical process 3
People can complete whole production works.
2, the production line in this utility model can realize key production technology thereof during powder material to material forming
Automated condtrol and working continuously, greatly reduces manual work, the concordance of production efficiency and material quality is substantially improved.
3, the production line in this utility model in charging, discharging, pack, all have employed enclosed dress during cutting etc.
Put, significantly improve Workshop Production environment, stopped dust pollution question, be additionally provided with negative pressure recovery equipment, it is possible to enter simultaneously
Powder material in one step recycling equipment.
Accompanying drawing explanation
Fig. 1 is to produce in this utility model to control integrated system schematic；
Fig. 2 is apparatus for production line connection diagram in this utility model.
Detailed description of the invention
With embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.
The production provided in the present embodiment controls integrated system and apparatus for production line schematic diagram as shown in accompanying drawing 1, accompanying drawing 2.
The nanometer micropore adiabator production line provided in the present embodiment utilizes produce and control integrated system to production line
In equipment carry out Automated condtrol, it is achieved that from powder material to material forming process key production technology thereof automatization control
Make and work continuously, greatly reducing manual work, improve the concordance of production efficiency and material quality.
As shown in Figure 1, produce control integrated system to include critical process control system, Product Data Management system, join
Than feeding control system, human machine interface operation system, clout recovery system, facility information and monitoring system.Critical process controls
System, Product Data Management system, proportioning feeding control system, human machine interface operation system, clout recovery system, facility information
Becoming system with the monitoring system integration for producing domination set, in the man machine interface of main frame, engineer is by setting creation data also
Starting system program, each equipment of production line runs the most automatically.During using this production line, engineer passes through man machine interface
Operating system is arranged an order according to class and grade according to the production schedule of every day, will produce process data, including product type, proportioning, unit weight, specification,
The input such as production quantity produces in the main frame controlling integrated system, and Product Data Management system will automatically generate production batch quantity
With the proportioning consumption of every batch raw material, after the storage safe clearance of to be confirmed raw material cabin, start and produce integrated control system.
As shown in Figure 2, in the present embodiment, the production equipment of nanometer micropore adiabator includes main material storehouse 101, adds
Agent raw material cabin A102, additive raw material storehouse B103, additive raw material storehouse C104, fibrous raw material storehouse 105, main material storehouse and additive
Storehouse need to keep safe minimum raw material amount of storage.
According to the Production requirement of the product that the present embodiment provides, main material storehouse 101, additive raw material storehouse A102 pass through vacuum
Feeder equipment scattered machine 2 even with depolymerization is connected, and completes the preliminary depolymerization even day labor sequence of main material in the even scattered machine 2 of depolymerization.In accompanying drawing 2
Black bend pipe is used for representing feeder equipment, and part feeder equipment is numbered 5 in the accompanying drawings, and other feeder equipments indicate and omit.Add
Add agent raw material cabin B103, additive raw material storehouse C104, fibrous raw material storehouse 105 by vacuum feeder equipment and even mixed blender 3 phase
Even, additive and fibrous raw material complete preliminary even mixed agitating procedure in even mixed blender 3.The even scattered machine 2 of depolymerization and even puddling
Mix machine 3 to be connected with main even scattered even mixed machine 4 by vacuum feeder equipment, main even dissipating, even mixed machine 4 completes the even mixed of all raw materials
Operation, so far, the pre-treatment of raw material operation of nanometer micropore adiabator completes.
Charging in production line in embodiment, discharging can be set to relay control, it is possible to utilizing can be real in other prior art
The control mode now automatically controlled.
The even scattered machine commercially available prod of depolymerization used in above-mentioned operation is alternatively referred to as Depolymerizing thrasher, Powder depolymerization beater etc.
Trade name, even mixed blender commercially available prod is alternatively referred to as the trade names such as even mixed machine, uniform stirring machine, even scattered even mixed machine commercially available prod
It is alternatively referred to as the trade names such as even mixed machine, even mixed instrument.The even scattered machine of depolymerization is mainly used in breaing up powder body, even mixed blender and even dissipate even mixed
Machine is mainly used in dispersed for different raw materials, and the even even mixed effect of even mixed instrument that dissipates is than the even mixed blender in preliminary operation
More preferably, in the present invention, the said equipment is only made differentiation by different names, as long as being capable of in above-mentioned operation required work
Skill effect, the title of equipment, manufacturer do not affect the innovative point of the present invention.
Further, also can improve further according to the arrangement of production line, the arrangement of raw material cabin can be carried out position
Put and quantitative adjustment, each raw material cabin, the even scattered machine of depolymerization, even mixed blender, main even dissipate even mixed machine and be set to 1 or multiple,
It is combined by different feed-stock pipeline designs, it is simple to carry out the production of the product of different model or different formulations simultaneously,
Improving production efficiency further.
After pre-treatment of raw material operation completes, the raw material after mixing enters batch mixing by vacuum feeder equipment and waits to deliver from godown
11, batch mixing bin discharge port external to be gone out is connected with closed sack filling machine 10, and raw material is made packed semi-finished product.Then artificial by semi-finished product
Delivering to compression molding forming machine 8, packed semi-finished product are pressed into the finished product of default specification by compression molding forming machine 8.It is additionally provided with closed cutting
Machine 9, it is simple to finished product is carried out follow-up secondary operations.
In the present embodiment, each raw material cabin front end is arranged with closed automatic bale breaker 1, this closed bale breaker by
Artificial pretrigger, carries out closed unpacking automatically by the raw material bag sent to, and removes packing material, then the raw material after respectively unpacking is direct
Import each raw material cabin.
Produce the proportioning feeding control system controlled in integrated system to be used for controlling vacuum feeder equipment, delivered from godown at raw material
Cheng Zhong, each raw material cabin and each discharging opening are designed with weighing device, and these weighing device equipment are all entered by proportioning feeding control system
Row controls.Critical process control system controls the even scattered machine of depolymerization, even mixed blender, main even scattered even mixed machine and the fortune of compression molding forming machine
Row and technological parameter are arranged.
It is additionally provided with negative pressure recovery equipment 7 and clout direction of recession controller 6 on a production line.Pack prepare semi-finished product and
The raw material dust produced in the machine cuts course of processing can be sucked away by negative pressure recovery equipment 7, and automatic according to setting program
The raw material dust running the setting recovery of clout direction of recession controller 6 is put in main even scattered even mixed machine 4 again.When main even scattered even
When mixed machine is multiple stage, the clout direction of recession controller 6 that multi-channel structure is arranged is by according to the difference reclaiming raw material dust formula
Automatically set different recovery approaches to corresponding main even scattered even mixed machine.Produce the clout recovery system controlled in integrated system then
For controlling negative pressure recovery equipment and clout direction of recession controller, carry out running control to the removal process of raw material dust.
All of raw material cabin, batch mixing are waited to deliver from godown, the service data of the equipment such as cutting equipment, bagging equipment and facility information by
Facility information and monitoring system monitor in real time and store.
Each control system that producing in this utility model controls in integrated system to the control of each equipment by signal control
System and program setting realize, and by program, each production equipment is sent operational order and reach automatic during carrying out practically
Operation equipment automatic acquisition equipment run the purpose of feedback information.This automatic control process can pass through signal of the prior art
Control and the method for program setting realizes, be not added with at this repeating.
Equivalent is carried out based on production line in application the present embodiment, or the production line provided in the present embodiment
Production line carry out the production process of nanometer micropore adiabator, not only in actual mechanical process, 3 people can complete all
Production work, and efficiency is high, as a example by same model is with the production of 1000 heat-insulating shields of batch, current workshop-based production
Line, one is produced line and needs 5-7 name workman cooperation, within 15-20 days, completes, but with the production line provided in the present embodiment, only needs 1
Engineer carries out system operation and monitoring, 3 workmans carry out complementary operation, can complete whole production in 4-5 days.This
Production line in bright may be used for preparing various models and the products of specification such as nanometer micropore heat-insulating shield, felt insulation.
It is last it should be noted that it is only entered by above example in order to the technical scheme of the embodiment of the present invention to be described
Row limits, although the embodiment of the present invention being described in detail with reference to preferred embodiment, and those of ordinary skill in the art
Be to be understood that and still the technical scheme of the embodiment of the present invention can be modified or equivalent, and these amendment or etc.
Also amended technical scheme can not be made the scope of embodiment of the present invention technical scheme is departed from replacement.
Claims (10)
1. a nanometer micropore adiabator production line, it is characterised in that: include producing control integrated system, be used for controlling proportioning
Technological parameter in feeding process and production process, described production controls integrated system and includes critical process control system, life
Produce data management system, proportioning feeding control system, human machine interface operation system, clout recovery system, facility information and monitoring
System.
2. nanometer micropore adiabator production line as described in claim 1 is arbitrary, it is characterised in that:
Also include the even scattered machine of raw material cabin, depolymerization, even mixed blender, main even dissipate even mixed machine, batch mixing is waited to deliver from godown, closed sack filling machine and
Compression molding forming machine；
Wherein, raw material cabin is used for containing production raw material；The even scattered machine of depolymerization is connected with raw material cabin by vacuum feeder equipment, is solving
Poly-even scattered machine completes the preliminary depolymerization even day labor sequence of raw material；Even mixed blender is connected with raw material cabin by vacuum feeder equipment,
The preliminary even mixed agitating procedure of raw material is completed in even mixed blender；The even scattered machine of depolymerization is set by vacuum feeding with even mixed blender
Standby and main even scattered even mixed machine is connected, and completes the even mixed operation of all raw materials in main even scattered even mixed machine；Raw material after mixing leads to
Crossing vacuum feeder equipment entrance batch mixing to wait to deliver from godown, batch mixing bin discharge port external to be gone out is connected with closed sack filling machine, former mix
Packed semi-finished product made by material；Packed semi-finished product are pressed into the finished product of default specification by compression molding forming machine.
3. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: described critical process control system control
The even scattered machine of depolymerization processed, even mixed blender, main even scattered even mixed machine and the operation of compression molding forming machine and technological parameter are arranged.
4. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: described proportioning feeding control system is used
The Weight control of the process that delivers from godown in vacuum feeding process and raw material.
5. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: it is additionally provided with by clout recovery system institute
The negative pressure recovery equipment controlled and clout direction of recession controller, for reclaiming the dust raw material in preparation process.
6. as claimed in claim 2 nanometer micropore adiabator production line, it is characterised in that: charging in described production line, go out
Expect to control for relay.
7. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: described raw material cabin includes main material
Storehouse, additive raw material storehouse, fibrous raw material storehouse.
8. as claimed in claim 2 nanometer micropore adiabator production line, it is characterised in that: described raw material cabin, the even scattered machine of depolymerization,
Even mixed blender, main even to dissipate even mixed machine be 1 or multiple.
9. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: raw material cabin front end is additionally provided with closed
Automatically bale breaker.
10. nanometer micropore adiabator production line as claimed in claim 2, it is characterised in that: it is additionally provided with closed cutter sweep.
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| CN201620710193.4U CN205745872U (en) | 2016-07-07 | 2016-07-07 | A kind of nanometer micropore adiabator production line |
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| CN201620710193.4U CN205745872U (en) | 2016-07-07 | 2016-07-07 | A kind of nanometer micropore adiabator production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146626A (en) * | 2021-11-26 | 2022-03-08 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nano microporous heat-insulating material |
| CN115286399A (en) * | 2022-08-01 | 2022-11-04 | 江苏铁锚玻璃股份有限公司 | Method for improving uniformity and fluidity of yttrium aluminum garnet ceramic powder |
-
2016
- 2016-07-07 CN CN201620710193.4U patent/CN205745872U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146626A (en) * | 2021-11-26 | 2022-03-08 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nano microporous heat-insulating material |
| CN114146626B (en) * | 2021-11-26 | 2024-02-27 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nanometer microporous heat-insulating materials |
| CN115286399A (en) * | 2022-08-01 | 2022-11-04 | 江苏铁锚玻璃股份有限公司 | Method for improving uniformity and fluidity of yttrium aluminum garnet ceramic powder |
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