CN114146626A - Automatic batching system for nano microporous heat-insulating material - Google Patents
Automatic batching system for nano microporous heat-insulating material Download PDFInfo
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- CN114146626A CN114146626A CN202111422629.1A CN202111422629A CN114146626A CN 114146626 A CN114146626 A CN 114146626A CN 202111422629 A CN202111422629 A CN 202111422629A CN 114146626 A CN114146626 A CN 114146626A
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- rechecking
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- 239000011810 insulating material Substances 0.000 title claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 98
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 13
- 239000012774 insulation material Substances 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000000843 powder Substances 0.000 abstract description 6
- 238000012546 transfer Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 238000012840 feeding operation Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of nano heat-insulating material production equipment, in particular to an automatic batching system for a nano microporous heat-insulating material, which transfers bagged raw materials into a raw material bin through a feeding manipulator, controls a first rechecking tank, a second rechecking tank and a plurality of batching components to be opened and closed through a control terminal, wherein each batching component comprises a feeding platform, a raw material bin and a conveying pipeline which are sequentially arranged along the conveying direction of the raw materials, the raw materials in each raw material bin are conveyed in a closed powder mode through the corresponding conveying pipeline, different raw materials are respectively stored in the raw material bins and are sequentially conveyed into the first rechecking tank or the second rechecking tank according to a production plan, the first rechecking tank/the second rechecking tank is subjected to reconfirmation to realize accurate batching, automatic intelligent batching production with automatic accurate weighing and rechecking is realized, and the technical crossing of quality change is realized, lays an indispensable modern technical foundation for the large-scale and digital production of the nano microporous heat-insulating material in the future.
Description
Technical Field
The invention relates to the technical field of nano heat-insulating material production equipment, in particular to an automatic batching system for a nano microporous heat-insulating material.
Background
With the increase of energy consumption, the research and popularization of high-efficiency heat-insulating materials have become one of the directions of energy conservation and consumption reduction. The nano microporous heat-insulating material is a novel heat-insulating refractory material, and is named because a large number of nano-scale air holes are contained in the nano microporous heat-insulating material. The heat conductivity coefficient of the nano microporous heat-insulating material at normal temperature is lower than that of static air, the heat-insulating property is excellent, and the nano microporous heat-insulating material has a very wide application prospect in the fields of petrifaction, metallurgy, aerospace and the like.
At present, the production systems in the industry cannot realize automatic weighing and raw material conveying, and most enterprises still adopt the modes of manual feeding and manual weighing.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic batching system for a nano microporous thermal insulation material, which abandons the original simple workshop-type production modes of manual feeding, manual weighing and batching and the like, realizes automatic weighing and distribution of the nano microporous thermal insulation material, and can simultaneously produce nano thermal insulation material products with more than two types and specifications on line.
In order to solve the problems, the technical scheme adopted by the invention is as follows: the utility model provides a nanometer micropore heat-insulating material's automatic blending system, rechecks jar, a plurality of batching subassembly and control terminal including first rechecking jar, second, control terminal is used for integrated control first rechecking jar the second rechecking jar with the start-up and the closing of batching subassembly, the batching subassembly includes blowing platform, former feed bin and the pipeline that set gradually along the direction of delivery of raw materials, the blowing platform with be provided with the blowing manipulator between the former feed bin, the last negative pressure conveying equipment that is provided with of pipeline, a plurality of the batching subassembly communicates two respectively the rechecking jar or communicates one of them respectively the rechecking jar.
Further, the batching subassembly has five and divide into first batching subassembly, second batching subassembly, third batching subassembly, fourth batching subassembly and fifth batching subassembly, first batching subassembly the second batching subassembly with the fifth batching subassembly all communicates first reinspection jar with the jar is reinspected to the second, the third batching subassembly intercommunication first reinspection jar, the fourth batching subassembly intercommunication the jar is reinspected to the second.
Furthermore, five conveying pipelines on the batching component are divided into a first conveying pipeline, a second conveying pipeline, a third conveying pipeline, a fourth conveying pipeline and a fifth conveying pipeline, wherein the first conveying pipeline, the second conveying pipeline and the fifth conveying pipeline are all provided with reversing valves.
Furthermore, a first metering and weighing component is arranged at the lower end of the raw material bin, and a second metering and weighing component is arranged in the first re-inspection tank/the second re-inspection tank.
Furthermore, the opposite two sides of the discharging platform are respectively provided with a guide plate, and the tail end of the discharging platform is also provided with a limiting plate.
Furthermore, a saw-tooth-shaped blade is arranged above the feeding hole of the raw material bin, and the discharging manipulator is used for transferring bagged raw materials on the discharging platform to the saw-tooth-shaped blade and cutting the packaging bag through the saw-tooth-shaped blade.
Furthermore, a rotary arch breaking assembly is arranged in the first rechecking tank and/or the second rechecking tank and comprises an arch breaking cone arranged on the inner wall of the tank and a driving source for driving the arch breaking cone to rotate along the inner wall of the tank.
Furthermore, the upper end of the raw material bin is also provided with a pulse dust removal assembly, and the pulse dust removal assembly is used for recovering dust generated in the unpacking process into the raw material bin.
Compared with the prior art, the invention has the beneficial effects that: the automatic batching system transfers bagged raw materials into the raw material bin through the feeding manipulator, the control terminal controls the opening and closing of the first rechecking tank, the second rechecking tank and the batching components, each batching component comprises a feeding platform, a raw material bin and a conveying pipeline which are sequentially arranged along the conveying direction of the raw materials, the raw materials in each raw material bin realize closed powder conveying through the corresponding conveying pipeline, different raw materials are respectively stored in the raw material bins and are sequentially conveyed into the first rechecking tank or the second rechecking tank according to a production plan, the first rechecking tank/the second rechecking tank are confirmed again to realize accurate batching, automatic and intelligent batching production with automatic and accurate weighing and rechecking is realized, the automatic and intelligent batching system is a quality-variable technical crossover, and an indispensable modern technical basis is laid for large-scale and digital production of nano-microporous heat-insulating materials in the future; and the first rechecking tank and the second rechecking tank can simultaneously produce more than two types or specifications of nano heat-insulating material products on line, so that the production efficiency of a production line is greatly improved.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic plan view of an automated compounding system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a rotary arch breaking assembly according to an embodiment of the present invention.
The reference numbers illustrate: a first discharge platform 101; a first raw material bin 102; a first delivery duct 103; a second feeding platform 201; a second raw material bin 202; a second delivery pipe 203; a third discharge platform 301; a third feed bin 302; a third delivery conduit 303; a fourth discharge platform 401; a fourth material silo 402; a fourth delivery conduit 403; a fifth discharge platform 501; a fifth raw material bin 502; a fifth delivery conduit 503; a first review tank 601; a second review tank 602; a discharging manipulator 700; a diverter valve 701; a pulse dust removal assembly 702; a guide plate 703; a limit plate 704; a serrated blade 705; the arch breaking awl 706.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the automatic batching system for nano-microporous thermal insulation material comprises a first rechecking tank 601, a second rechecking tank 602, a plurality of batching components and a control terminal, wherein the control terminal can be a conventional automatic control room in a factory and is used for controlling the automatic operation production of the factory, the automatic batching system comprises a series of processes of setting the product model and specification of a production line, following and controlling the product to be fed, processing and producing and detecting, the batching components comprise a feeding platform, a raw material bin and a conveying pipeline which are sequentially arranged along the conveying direction of the raw material, the feeding platform is used for placing bagged powder raw material, a feeding manipulator 700 is further arranged between the feeding platform and the raw material bin, the feeding manipulator 700 is used for feeding the bagged powder raw material into the raw material bin and placing the unpacked packaging bag in a collecting frame, and a negative pressure conveying device is arranged on the conveying pipeline, the plurality of batching components are respectively communicated with the two rechecking tanks or one of the rechecking tanks, the first rechecking tank 601/the second rechecking tank 602 is respectively communicated with the two production lines or the two mixing bins, after the control terminal confirms a production batch, the control terminal controls at least one set raw material bin to feed materials, the materials fed in the raw material bin are conveyed to the first rechecking tank 601/the second rechecking tank 602 through a conveying pipeline to be rechecked and then are fed into production, and the batching accuracy is further ensured.
In some embodiments, the batching assemblies are five and are divided into a first batching assembly, a second batching assembly, a third batching assembly, a fourth batching assembly and a fifth batching assembly, the first batching assembly, the second batching assembly and the fifth batching assembly are all communicated with the first rechecking tank 601 and the second rechecking tank 602, the third batching assembly is communicated with the first rechecking tank 601, and the fourth batching assembly is communicated with the second rechecking tank 602; for convenience of description, the emptying platforms contained in the corresponding batching components are divided into a first emptying platform 101, a second emptying platform 201, a third emptying platform 301, a fourth emptying platform 401 and a fifth emptying platform 501, the raw material bins are divided into a first raw material bin 102, a second raw material bin 202, a third raw material bin 302, a fourth raw material bin 402 and a fifth raw material bin 502, the conveying pipelines are divided into a first conveying pipeline 103, a second conveying pipeline 203, a third conveying pipeline 303, a fourth conveying pipeline 403 and a fifth conveying pipeline 503, namely, the first raw material bin 102, the second raw material bin 202 and the fifth raw material bin 502 are correspondingly communicated with two reinspection tanks through the first conveying pipeline 103, the second conveying pipeline 203 and the fifth conveying pipeline 503, the third raw material bin 302 is communicated with the first reinspection tank 601 through the third conveying pipeline 303, the fourth raw material bin 402 is communicated with the second reinspection tank 602 through the fourth conveying pipeline 403, reversing valves 701 are arranged on the first conveying pipe, the second conveying pipe and the fifth conveying pipe, and the first conveying pipe, the second conveying pipe and the fifth conveying pipe can be controlled to be communicated with the first re-inspection tank 601 or the second re-inspection tank 602 according to needs; in actual production, the first raw material bin 102, the second raw material bin 202 and the fifth raw material bin 502 store different types of general raw materials, the third raw material bin 302 and the fourth raw material bin 402 are used for storing specific raw materials for producing specific products, the first rechecking tank 601 or the second rechecking tank 602 can be selected according to actual needs to be used for feeding during production, if the raw materials required by a certain batch of products are stored in the first raw material bin 102, the second raw material bin 202, the third raw material bin 302 and the fifth raw material bin 502, the first rechecking tank 601 is set to work, the first raw material bin 102, the second raw material bin 202, the third raw material bin 302 and the fifth raw material bin 502 sequentially convey raw materials to the first rechecking tank 601, and the feeding operation is performed after the first rechecking tank 601 sequentially rechecks.
In some embodiments, the lower ends of the first raw material bin 102, the second raw material bin 202, the third raw material bin 302, the fourth raw material bin 402 and the fifth raw material bin 502 are all provided with a first metering and weighing component, a second metering and weighing component is arranged in the first rechecking tank 601/the second rechecking tank 602, when the raw material bins are fed to the first rechecking tank 601/the second rechecking tank 602, the raw material bins are firstly weighed by the first metering and weighing component, the first rechecking tank 601/the second rechecking tank 602 are weighed for the second time, which has the advantages of flexible material proportioning and high metering and weighing precision, and the operator can realize material proportioning operation at the control terminal, the automation degree is high, the equipment operation is stable, the first rechecking tank 601 and the second rechecking tank 602 can simultaneously carry out feeding operation or time-sharing feeding operation, for example, when the first rechecking tank 601 and the second rechecking tank 602 need to be simultaneously produced, the first rechecking tank 601 can sequentially feed the first raw material bin 102, the second raw material bin 202, the third raw material bin 302 and the fifth raw material bin 502, and the second rechecking tank 602 can sequentially feed the fifth raw material bin 502, the fourth raw material bin 402, the second raw material bin 202 and the first raw material bin 102, so that the first rechecking tank and the second rechecking tank do not interfere with each other, and the feeding efficiency is greatly improved.
In some embodiments, the opposite sides of the discharging platform are respectively provided with a guide plate 703, the end of the discharging platform is further provided with a limiting plate 704, and when the bagged raw materials are stacked and stored on the discharging platform, a plurality of stacked bagged raw materials are placed in the front end of the discharging platform through a forklift.
In some embodiments, a serrated blade 705 is disposed above a feed inlet of the raw material bin, the discharging manipulator 700 is configured to transfer bagged raw materials on the discharging platform to the serrated blade 705 and cut the packaging bags through the serrated blade 705, specifically, the serrated blade 705 is vertically and upwardly fixedly mounted at the feed inlet of the raw material bin, the discharging manipulator 700 grabs and transfers the bagged raw materials to collide with the serrated blade 705, the powder raw materials after the packaging bags are cut can be put into the raw material bin, of course, the bagged raw materials collide with the serrated blade 705 from top to bottom or contact with the serrated blade 705 from top to bottom and then translate along the axial direction of the serrated blade 705 so as to cut a large feed inlet on the packaging bags.
In some embodiments, referring to fig. 2, a rotary arch breaking assembly is further disposed in the first/second rechecking tanks 601/602, and the rotary arch breaking assembly includes arch breaking cones 706 and driving sources, the arch breaking cones 706 are distributed on the inner walls of the tanks, and the driving sources can drive the arch breaking cones 706 to rotate along the inner walls of the tanks through gear engagement transmission, so as to prevent the powder raw material from adhering or blocking in the rechecking tanks.
In some embodiments, the upper end of the raw material bin is further provided with a pulse dust removal assembly 702, the pulse dust removal assembly 702 is used for recovering dust generated in the unpacking process into the raw material bin, specifically, a suction end of the pulse dust removal assembly 702 is arranged above the raw material bin, and a discharge end of the pulse dust removal assembly 702 is communicated with the raw material bin, so that the dust can be effectively recovered, collected and returned to the raw material bin.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. The utility model provides a nanometer micropore heat-insulating material's automatic blending system, a serial communication port, recheck jar, a plurality of batching subassembly and control terminal including first recheck jar, second, control terminal is used for integrated control first recheck jar the second recheck jar with the start-up and the closing of batching subassembly, the batching subassembly includes blowing platform, former feed bin and the pipeline that set gradually along the direction of delivery of raw materials, the blowing platform with be provided with blowing manipulator between the former feed bin, the last negative pressure conveying equipment that is provided with of pipeline, a plurality of the batching subassembly communicates two respectively the recheck jar or communicate one of them respectively the recheck jar.
2. The automatic batching system of a nanoporous thermally insulating material as defined in claim 1, wherein said batching assembly is divided into five and is divided into a first batching assembly, a second batching assembly, a third batching assembly, a fourth batching assembly and a fifth batching assembly, said first batching assembly, said second batching assembly and said fifth batching assembly are all connected to said first rechecking tank and said second rechecking tank, said third batching assembly is connected to said first rechecking tank, and said fourth batching assembly is connected to said second rechecking tank.
3. The automatic batching system of a nano microporous thermal insulation material according to claim 2, wherein the five conveying pipelines on the batching assembly are divided into a first conveying pipeline, a second conveying pipeline, a third conveying pipeline, a fourth conveying pipeline and a fifth conveying pipeline, wherein the first conveying pipeline, the second conveying pipeline and the fifth conveying pipeline are all provided with reversing valves.
4. The automatic batching system of a nano microporous thermal insulation material according to claim 1, wherein a first metering and weighing component is arranged at the lower end of the raw material bin, and a second metering and weighing component is arranged in the first/second rechecking tank.
5. The automatic batching system of a nano microporous thermal insulation material according to claim 1, wherein two opposite sides of the discharging platform are respectively provided with a guide plate, and the tail end of the discharging platform is further provided with a limiting plate.
6. The automatic batching system of a nano microporous thermal insulation material as claimed in claim 1, wherein a saw-tooth-shaped blade is arranged above the feeding hole of the raw material bin, and the emptying manipulator is used for transferring bagged raw materials on the emptying platform onto the saw-tooth-shaped blade and cutting the packaging bag through the saw-tooth-shaped blade.
7. The automatic batching system of a nano microporous thermal insulation material according to claim 1, wherein a rotary arch breaking assembly is arranged in the first rechecking tank and/or the second rechecking tank, and the rotary arch breaking assembly comprises an arch breaking cone arranged on the inner wall of the tank and a driving source for driving the arch breaking cone to rotate along the inner wall of the tank.
8. The automatic batching system of a nano microporous thermal insulation material according to claim 1, wherein the upper end of the raw material bin is further provided with a pulse dust removal assembly, and the pulse dust removal assembly is used for recovering dust generated in the unpacking process into the raw material bin.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111422629.1A CN114146626B (en) | 2021-11-26 | 2021-11-26 | Automatic batching system for nanometer microporous heat-insulating materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111422629.1A CN114146626B (en) | 2021-11-26 | 2021-11-26 | Automatic batching system for nanometer microporous heat-insulating materials |
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| Publication Number | Publication Date |
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| CN114146626A true CN114146626A (en) | 2022-03-08 |
| CN114146626B CN114146626B (en) | 2024-02-27 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5487603A (en) * | 1994-02-28 | 1996-01-30 | Lextron, Inc. | Intelligent system and process for automated monitoring of microingredient inventory used in the manufacture of medicated feed rations |
| CN203227458U (en) * | 2013-02-05 | 2013-10-09 | 江苏协诚科技发展有限公司 | Automatic proportioning system |
| CN205745872U (en) * | 2016-07-07 | 2016-11-30 | 深圳福朗节能技术有限公司 | A kind of nanometer micropore adiabator production line |
| EP3097972A1 (en) * | 2015-05-26 | 2016-11-30 | Phode Sciences | Unit for manufacturing titrated mixtures and method of use of said unit |
| US20170320029A1 (en) * | 2014-11-20 | 2017-11-09 | O.E.D.A. Liand Holdings (2006) Ltd. | Multi-channel gravimetric batch blender |
| CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
| CN110642012A (en) * | 2019-08-28 | 2020-01-03 | 广东依斯特新材料有限公司 | Concentrated batching system for powder coating |
| CN110697419A (en) * | 2019-11-13 | 2020-01-17 | 无锡正佳自控系统股份有限公司 | Defeated feeding system of intelligence |
-
2021
- 2021-11-26 CN CN202111422629.1A patent/CN114146626B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5487603A (en) * | 1994-02-28 | 1996-01-30 | Lextron, Inc. | Intelligent system and process for automated monitoring of microingredient inventory used in the manufacture of medicated feed rations |
| CN203227458U (en) * | 2013-02-05 | 2013-10-09 | 江苏协诚科技发展有限公司 | Automatic proportioning system |
| US20170320029A1 (en) * | 2014-11-20 | 2017-11-09 | O.E.D.A. Liand Holdings (2006) Ltd. | Multi-channel gravimetric batch blender |
| EP3097972A1 (en) * | 2015-05-26 | 2016-11-30 | Phode Sciences | Unit for manufacturing titrated mixtures and method of use of said unit |
| CN205745872U (en) * | 2016-07-07 | 2016-11-30 | 深圳福朗节能技术有限公司 | A kind of nanometer micropore adiabator production line |
| CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
| CN110642012A (en) * | 2019-08-28 | 2020-01-03 | 广东依斯特新材料有限公司 | Concentrated batching system for powder coating |
| CN110697419A (en) * | 2019-11-13 | 2020-01-17 | 无锡正佳自控系统股份有限公司 | Defeated feeding system of intelligence |
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