CN203227458U - Automatic proportioning system - Google Patents
Automatic proportioning system Download PDFInfo
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- CN203227458U CN203227458U CN2013200652241U CN201320065224U CN203227458U CN 203227458 U CN203227458 U CN 203227458U CN 2013200652241 U CN2013200652241 U CN 2013200652241U CN 201320065224 U CN201320065224 U CN 201320065224U CN 203227458 U CN203227458 U CN 203227458U
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Abstract
The utility model discloses an automatic proportioning system and a production process. The automatic proportioning system comprises a powder storage unit (1), at least one separation unit (2), a proportioning measuring unit (3), a mixing unit (4) and a loading unit (5), wherein a bucket-type elevator (6) is arranged between the powder storage unit (1) and the at least one separation unit (2); a feeding unit is arranged at one end of the at least one separation unit (2); the feeding unit comprises at least three groups of main material spiral feeders (7) and at least one group of auxiliary material spiral feeder (8); electrical control units (11) are arranged on and connected with the proportioning measuring unit (3), the feeding unit and the at least one separation unit (2). With the adoption of the system aforementioned, the proportioning of various kinds of inorganic powder in a given formula proportion is realized, and the fully-automatic proportioning system integrating automatic weighing, automatic feeding, automatic mixing and automatic discharging is realized.
Description
Technical field
The utility model relates to a kind of automatic batching system and production technology, refers more particularly to the inorganic core material automatic batching system of a kind of A2 grade fireproof aluminum composite plate and production technology.
Background technology
A2 level fireproofing inorganic core aluminum composite plate, its core are to adopt multiple inorganic powder to stir to form, and existing batching is sent into mixer after the batching by hand by artificial.Along with constant development of economy, people are increasing for the demand of core raw material, and artificial batching can't satisfy its social demand, and in addition, there are some defectives in artificial batching, and the one, inorganic powder exists dust, contaminated environment in blending process; The 2nd, the labor cost height, and artificially there is error in batching, influences proportion scale and composition, and the composite plate end product quality is had certain influence.
The utility model content
The technical problems to be solved in the utility model provides and a kind ofly can weigh automatically, autofeed, automatically batch mixing, discharging is the full-automatic feed proportioning system of one automatically.
In order to solve the problems of the technologies described above, the utility model provides a kind of automatic batching system, it comprises the powder storage element, at least one divides material unit, the batching metering unit, mixed cell and charging unit, be provided with bucket elevator between described powder storage element and at least one the branch material unit, described at least one branch material unit one end is provided with to material unit, the described material unit of giving is made up of at least three group major ingredient screw(-type) feeders and at least one group of auxiliary material screw(-type) feeder, described batching metering unit is by scale hooper, LOAD CELLS and sensor activity leg are formed, described at least one branch material unit is made up of rotary distributor and alignment sensor, described batching metering unit, divide material unit to be provided with electric control unit for material unit and at least one, and it is coupled, described
Gas control unit processed comprises PLC control system, touch-screen, frequency converter, weighing shows control instrument and sensor-specific terminal box, and described automatic batching system is monitored by software control system.
As further improvement of the utility model, be provided with dust arrester between described powder storage element and the bucket elevator.
As further improvement of the utility model, described powder storage element is provided with height charge level controller and hopper, and the variation of material level is detected.
Compared with prior art, the utlity model has following advantage.
(1) this automatic batching system has remedied the complicated operation of artificial batching in the past, has improved labour productive forces and production efficiency, the dustlessization processing of realization system, the quality of raising composite board product.
(2) be provided with bucket elevator between described powder storage element and at least one the branch material unit, material loading adopts bucket elevator, and vertical-lift makes to promote efficient height, compact conformation, good airproof performance to dividing in the material unit; Adopt bucket elevator to promote and the rotary tripper structure combining, thereby satisfy the plurality of raw materials feed, saved production cost greatly and saved the operating space.
(3) described at least one branch material unit is made up of rotary distributor and alignment sensor, divides material unit by program and the prescription set, and automatic realization is reinforced successively to giving material unit, has realized autofeed and automatic batch mixing by given formula rate.
(4) the described material unit of giving is made up of at least three group major ingredient screw(-type) feeders and at least one group of auxiliary material screw(-type) feeder, give material unit by frequency converter timing, automatically realize control according to weighing quantity and blanking velocity, fast, the slow two kinds of delivery rates that can automatically switch, simple to operate.
(5) described powder storage element is provided with height charge level controller and hopper, and the variation of material level is detected, and is convenient to it in time reinforcedly, and the powder storage element is provided with hopper, helps smooth discharging.
(6) described batching metering unit is made up of scale hooper, LOAD CELLS and sensor activity leg, and described batching metering unit is provided with electric control unit, reaches the purpose of weighing automatically.Whole system adopts PLC control, realizes that teledata is gathered in real time and control automatically.
Description of drawings
Accompanying drawing 1 is the schematic flow sheet of the utility model automatic batching system.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in Figure 1, a kind of automatic batching system, it comprises powder storage element 1, divide material unit 2, batching metering unit 3, mixed cell 4 and charging unit 5, described powder storage element 1 is provided with height charge level controller 12, variation to material level detects, be provided with bucket elevator 6 between described powder storage element 1 and the branch material unit 2, be provided with dust arrester between described powder storage element 1 and the bucket elevator 6, also be provided with hopper on the described powder storage element 1, the processing method of taking to activate the broken arch of hopper vibration to the treating material difference, help smooth discharging, material unit 2 one ends were provided with to material unit in described minute, the described material unit of giving is made up of five groups of major ingredient screw(-type) feeders 7 and one group of auxiliary material screw(-type) feeder 8, described batching metering unit 3 is by scale hooper 9, LOAD CELLS 10 and sensor activity leg are formed, described batching metering unit 3 is arranged at five groups of major ingredient screw(-type) feeders 7 and two groups of auxiliary material screw(-type) feeder 8 one ends respectively, material unit 2 was made up of rotary distributor and alignment sensor in described minute, described batching metering unit 3, give material unit and divide material unit 2 to be provided with electric control unit 11, and coupled, described automatic batching system is monitored by software control system.
Described electric control unit 11 comprises PLC control system, touch-screen, frequency converter, weighing shows control instrument and sensor-specific terminal box.
The PLC control system is set the maximum total amount of batching in the electric control unit 11, artificial dismounting is toward the 1 interior batch turning of powder storage element, be provided with dust arrester between powder storage element 1 and the bucket elevator 6, in the batch turning process, adopt deduster to carry out initiatively being subjected to dirt to the dirt mouth of letting out on the powder storage element, concentrate dust discharge, the hermetically sealed dustlessization pollution of assurance system, height charge level controller 12 is housed on the powder storage element 1, variation to material level detects, be convenient to it in time reinforced, the activation hopper is equipped with in powder storage element 1 bottom, batching is by the processing method of the broken arch of hopper vibration, in help smooth discharging, powder enters in the bucket elevator 6 by hopper, with ground feeding point material, vertical-lift is to feed bin, enter branch material unit 2 smoothly by bucket elevator 6 powders, divide material unit 2 to be formed by rotary distributor and alignment sensor, divide material unit 2 by program and the prescription set, automatically reinforced successively to giving material unit, in two groups of auxiliary material screw(-type) feeders 8, add auxiliary material, give material unit by frequency converter timing and press prescription order feed, it is fast to automatically switch, slow two kinds of delivery rates, by rotating mouth in the software program control rotary distributor, and will rotate mouth and rotate to the relevant position feeding in raw material in five groups of major ingredient screw(-type) feeders 7, by small-bore spiral in two groups of auxiliary material screw(-type) feeders 8 to its accurate feeding, batching metering precision: 0.3--0.5%, major ingredient powder material storehouse is 50 m3/1,35 m3/4,2 of the former feed bins of auxiliary material, major ingredient batching metering storehouse 1 cover; Auxiliary material batching metering storehouse 1 cover; Powder enters batching metering unit 3 by five groups of major ingredient screw(-type) feeders 7 and two groups of auxiliary material screw(-type) feeders 8, this batching metering unit 3 with the transfer of data obtained to electric control unit 11, adopt batching controller table, Programmable Logic Controller and frequency conversion drive to realize Automatic Control, every batch materials prescription is set and storage, according to data record storage, warning and printing, software control system is to the workflow complete monitoring, when reporting to the police, signal of interest releases relevant warning picture automatically, metering back material enters mixer to be mixed, and dresses up the product material with charger at last.
Teachings herein is example of the present utility model and explanation; but do not mean that the obtainable advantage of the utility model is so limited, may be to wherein one or more of the advantage that realizes in the simple transformation of structure and/or some embodiments all in the application's protection domain in every the utility model practice process.
Claims (6)
1. automatic batching system, it is characterized in that: it comprises powder storage element (1), at least one divides material unit (2), batching metering unit (3), mixed cell (4) and charging unit (5), be provided with bucket elevator (6) between described powder storage element (1) and at least one the branch material unit (2), described at least one branch material unit (2) one end are provided with to material unit, the described material unit of giving is made up of at least three group major ingredient screw(-type) feeders (7) and at least one group of auxiliary material screw(-type) feeder (8), described batching metering unit (3) is by scale hooper (9), LOAD CELLS (10) and sensor activity leg are formed, described at least one branch material unit (2) is made up of rotary distributor and alignment sensor, described batching metering unit (3), divide material unit (2) to be provided with electric control unit (11) for material unit and at least one, and coupled.
2. a kind of automatic batching system according to claim 1 is characterized in that: be provided with dust arrester between described powder storage element (1) and the bucket elevator (6).
3. a kind of automatic batching system according to claim 1 is characterized in that: described electric control unit (11) comprises PLC control system, touch-screen, frequency converter, weighing shows control instrument and sensor-specific terminal box.
4. a kind of automatic batching system according to claim 1 is characterized in that: described powder storage element (1) is provided with height charge level controller (12), and the variation of material level is detected.
5. a kind of automatic batching system according to claim 1 is characterized in that: also be provided with hopper on the described powder storage element (1).
6. a kind of automatic batching system according to claim 1, it is characterized in that: described automatic batching system is monitored by software control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200652241U CN203227458U (en) | 2013-02-05 | 2013-02-05 | Automatic proportioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200652241U CN203227458U (en) | 2013-02-05 | 2013-02-05 | Automatic proportioning system |
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| Publication Number | Publication Date |
|---|---|
| CN203227458U true CN203227458U (en) | 2013-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013200652241U Expired - Lifetime CN203227458U (en) | 2013-02-05 | 2013-02-05 | Automatic proportioning system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103127872A (en) * | 2013-02-05 | 2013-06-05 | 江苏协诚科技发展有限公司 | Automatic dosing system and production process |
| CN104316153A (en) * | 2014-09-25 | 2015-01-28 | 张家港市繁昌机械有限公司 | Main material weighing device |
| CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
| CN108355526A (en) * | 2017-12-29 | 2018-08-03 | 合肥候鸟新型材料有限公司 | A kind of raw material premix material stirring system |
| CN114146626A (en) * | 2021-11-26 | 2022-03-08 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nano microporous heat-insulating material |
-
2013
- 2013-02-05 CN CN2013200652241U patent/CN203227458U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103127872A (en) * | 2013-02-05 | 2013-06-05 | 江苏协诚科技发展有限公司 | Automatic dosing system and production process |
| CN103127872B (en) * | 2013-02-05 | 2015-03-25 | 江苏协诚科技发展有限公司 | Automatic dosing system and production process |
| CN104316153A (en) * | 2014-09-25 | 2015-01-28 | 张家港市繁昌机械有限公司 | Main material weighing device |
| CN108355526A (en) * | 2017-12-29 | 2018-08-03 | 合肥候鸟新型材料有限公司 | A kind of raw material premix material stirring system |
| CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
| CN114146626A (en) * | 2021-11-26 | 2022-03-08 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nano microporous heat-insulating material |
| CN114146626B (en) * | 2021-11-26 | 2024-02-27 | 珠海大盛安纳节能材料有限公司 | Automatic batching system for nanometer microporous heat-insulating materials |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131009 |
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| CX01 | Expiry of patent term |