CN204904045U - Strong control system who seals mixed mixer of injection mix automatic blending - Google Patents
Strong control system who seals mixed mixer of injection mix automatic blending Download PDFInfo
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- CN204904045U CN204904045U CN201520497508.7U CN201520497508U CN204904045U CN 204904045 U CN204904045 U CN 204904045U CN 201520497508 U CN201520497508 U CN 201520497508U CN 204904045 U CN204904045 U CN 204904045U
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Abstract
Strong control system who seals mixed mixer of injection mix automatic blending include PLC controller, operation panel, remote monitoring ware, on -site supervision ware, display screen, converter A, converter B, feed inlet solenoid valve A, feed inlet solenoid valve B, feed inlet solenoid valve C, motor A, motor B, mix the mixer, low level sensor, well level sensor, high level sensor, speed sensor, weighing sensor, discharge gate solenoid valve, the system passes through the relevant sampled signal of sensor collection through PLC controller on -line control, comes the rotational speed of control motor through the size of adjusting converter output, and it is invariable to make it reach motor output for the strong injection mix that seals after this system is mixed, production efficiency is high, product quality is stable, and degree of automation is high, uses in being applicable to various unshaped refractory production processes.
Description
Technical field
The utility model relates to technical field of fire resistant material production, particularly relates to a kind of strong control system closing press-in material automatic blending mixing and blending machine.
Background technology
It is indeformable and from the effect of high-temperature hot stress and chemical erosion that blast furnace lining not only plays protection furnace shell in blast furnace.Also play the vital role maintaining reasonable furnace, form ironmaking space, reduce thermal loss, in the serviceable life of blast furnace thus, substantially depend on the quality of fire proof material of furnace lining; It is boring or utilize existing hole to use press-fit equipment by pulpous state fire resistive material, namely close by force press-in material press-in Wall of Blast Furnace inwall on furnace shell that liner repairing is made in press-in, makes it to solidify, furnace lining or cooling wall firmly bond together inside sintering and furnace wall furnace lining repairing technology.Strong closed press-in material is a kind of amorphous refractory, and its composition general quantitatively mixing by the Inorganic Non-metallic Materials of Multiple components forms, and need different compositions to measure respectively when producing, quantitatively mix according to a certain ratio, this process is called batching.
But along with the progress of science and technology, all trades and professions present diversified trend to the strong demand closing press-in material, strong press-in material product of closing is towards short run multi items future development, to meet the different demands segmented market, make to close by force press-in material manufacturing enterprise just to stride forward towards Automation of Manufacturing Process direction, and adopt automatic blending line production system to produce, blending process is a complex process, need each process units coordinated operation of Ingredient Production Line, but the control system of the batching mixing and blending machine of equipment in use at present, there is the irrational problem of composition project organization, make the mixed strong homogeneity closing press-in material product quality, less stable, cause unstable product quality, easily cause quality accident.In addition, the target of application percentage >=50% of amorphous refractory once repeatedly drafted by China's fire resistive material circle, but due to many-sided reasons such as technology and economy, so far the target of application percentage >=50% is not yet realized, amorphous refractory production, the robotization of application, intelligent level should be carried forward vigorously thus, improve amorphous refractory quality and stability thereof, reduce the production cost of high-quality amorphous refractory, accelerate to advance and improve amorphous refractory application percentage, reach the average level that developed country has, save energy and reduce the cost further.Therefore, a kind of technical scheme is needed to solve the problem.
Summary of the invention
For above the deficiencies in the prior art, the purpose of this utility model is to provide a kind of strong control system closing press-in material automatic blending mixing and blending machine, ensures that the strong production closing press-in material automatic batching system is carried out smoothly.
For achieving the above object, the utility model realizes by the following technical solutions:
Composition structure of the present utility model comprises PLC, operator's console, remote monitor, site monitor, display screen, frequency converter A, frequency converter B, charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, motor A, motor B, mixing and blending machine, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, discharging opening solenoid valve.
PLC as core controller respectively with operator's console, remote monitor, site monitor, display screen, frequency converter A, frequency converter B, charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, charging aperture solenoid valve is connected, PLC, frequency converter A, motor A, mixing and blending machine is connected in turn, PLC, frequency converter B, motor B, mixing and blending machine is connected in turn, mixing and blending machine as controlled industrial equipment respectively with charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, motor A, motor B, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, discharging opening solenoid valve is connected, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS is connected with PLC with mixing and blending machine respectively as signal acquisition device.
System is using PLC as core controller, the signal of input is changed into related data carry out calculating after, send instruction to topworks's solenoid valve, frequency converter, operator's console is made up of various shift knob, the main order realizing whole system controls, signal designation, remote monitor, site monitor can realize far as man-machine interface, closely intelligent monitoring, display screen dynamic display system ruuning situation.
Low level sensor, middle level sensor, high charge level sensor are used for detecting mixing and blending machine and feed in raw material situation, and the parameter detected is changed in electric signal feeding PLC, the sampled signal of acquisition and setting value compare by PLC, thus control topworks charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, the opening and closedown of discharging opening solenoid valve, thus discharging situation after reinforced and mixing before reaching the mixing controlling mixing and blending machine.
Speed probe is used for the speed conditions of two main shafts detecting mixing and blending machine respectively, and analyze in the sampled signal of acquisition feeding PLC, after PLC carries out analyzing and processing according to the signal gathered, the rotating speed of motor A, motor B is controlled according to the output power size of the bias adjustment frequency converter A between setting value and value of feedback, frequency converter B, make its reach motor A, motor B power invariability constant, the control objectives that namely mixing and blending machine working load is stable.
LOAD CELLS is used for detecting mixing and blending machine charge weight situation, to detect that mixing and blending machine weight signal converts voltage signal to and sends in PLC, the sampled signal of acquisition and setting value compare by PLC, when charge weight exceedes setting value, PLC shows overload-alarm information on a display screen by CAN, and close charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, stop reinforced work.
Beneficial effect: the strong control system closing press-in material automatic blending mixing and blending machine described in the utility model comprises PLC, operator's console, remote monitor, site monitor, display screen, frequency converter A, frequency converter B, charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, motor A, motor B, mixing and blending machine, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, discharging opening solenoid valve; This system is by gathering correlated sampling signal through PLC On-line Control, by the rotating speed regulating the size of power converter output to control motor, it is made to reach output power of motor invariable, make through the mixed fire resistive material of this system, production efficiency is high, constant product quality, automaticity is high, is applicable to use in various amorphous refractory production run.
Accompanying drawing explanation
Fig. 1 is composition structural representation of the present utility model;
In figure: level sensor, 16-high charge level sensor, 17-speed probe, 18-LOAD CELLS, 19-charging aperture solenoid valve in 1-PLC controller, 2-operator's console, 3-remote monitor, 4-site monitor, 5-display screen, 6-frequency converter A, 7-frequency converter B, 8-charging aperture solenoid valve A, 9-charging aperture solenoid valve B, 10-charging aperture solenoid valve C, 11-motor A, 12-motor B, 13-mixing and blending machine, the low level sensor of 14-, 15-.
Embodiment
Below in conjunction with Figure of description, the utility model is described in detail, but it should be noted that enforcement of the present utility model is not limited to following embodiment.
As shown in Figure 1, be composition structural representation of the present utility model, comprise PLC 1, operator's console 2, remote monitor 3, site monitor 4, display screen 5, frequency converter A 6, frequency converter B 7, charging aperture solenoid valve A8, charging aperture solenoid valve B9, charging aperture solenoid valve C10, motor A11, motor B12, mixing and blending machine 13, low level sensor 14, middle level sensor 15, high charge level sensor 16, speed probe 17, LOAD CELLS 18, discharging opening solenoid valve 19.
PLC 1 as core controller respectively with operator's console 2, remote monitor 3, site monitor 4, display screen 5, frequency converter A 6, frequency converter B 7, charging aperture solenoid valve A8, charging aperture solenoid valve B9, charging aperture solenoid valve C10, low level sensor 14, middle level sensor 15, high charge level sensor 16, speed probe 17, LOAD CELLS 18, charging aperture solenoid valve 19 is connected, PLC 1, frequency converter A 6, motor A11, mixing and blending machine 13 is connected in turn, PLC 1, frequency converter B 7, motor B12, mixing and blending machine 13 is connected in turn, mixing and blending machine 13 as controlled industrial equipment respectively with charging aperture solenoid valve A8, charging aperture solenoid valve B9, charging aperture solenoid valve C10, motor A11, motor B12, low level sensor 14, middle level sensor 15, high charge level sensor 16, speed probe 17, LOAD CELLS 18, discharging opening solenoid valve 19 is connected, low level sensor 14, middle level sensor 15, high charge level sensor 16, speed probe 17, LOAD CELLS 18 is connected with PLC 1 with mixing and blending machine 13 respectively as signal acquisition device.
System is using PLC 1 as core controller, the signal of input is changed into related data carry out calculating after, send instruction to topworks's solenoid valve, frequency converter, operator's console 2 is made up of various shift knob, the main order realizing whole system controls, signal designation, remote monitor 3, site monitor 4 can realize far as man-machine interface, closely intelligent monitoring, display screen 5 dynamic display system ruuning situation.
Low level sensor 14, middle level sensor 15, high charge level sensor 16 are used for detecting mixing and blending machine and feed in raw material situation, and the parameter detected is changed in electric signal feeding PLC 1, the sampled signal of acquisition and setting value compare by PLC 1, thus control topworks charging aperture solenoid valve A8, charging aperture solenoid valve B9, charging aperture solenoid valve C10, the opening and closedown of discharging opening solenoid valve 19, thus discharging situation after reinforced and mixing before reaching the mixing controlling mixing and blending machine.
Speed probe 17 is used for the speed conditions of two main shafts detecting mixing and blending machine respectively, and analyze in the sampled signal of acquisition feeding PLC 1, after PLC 1 carries out analyzing and processing according to the signal gathered, the rotating speed of motor A11, motor B12 is controlled according to the output power size of the bias adjustment frequency converter A 6 between setting value and value of feedback, frequency converter B 7, make its reach motor A11, motor B12 power invariability constant, the control objectives that namely mixing and blending machine 13 working load is stable.
LOAD CELLS 18 is used for detecting mixing and blending machine charge weight situation, to detect that mixing and blending machine weight signal converts voltage signal to and sends in PLC 1, the sampled signal of acquisition and setting value compare by PLC 1, when charge weight exceedes setting value, PLC 1 shows overload-alarm information by CAN on display screen 5, and close charging aperture solenoid valve A8, charging aperture solenoid valve B9, charging aperture solenoid valve C10, stop reinforced work.
Claims (1)
1. the strong control system closing press-in material automatic blending mixing and blending machine, is characterized in that: PLC as core controller respectively with operator's console, remote monitor, site monitor, display screen, frequency converter A, frequency converter B, charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, charging aperture solenoid valve is connected, PLC, frequency converter A, motor A, mixing and blending machine is connected in turn, PLC, frequency converter B, motor B, mixing and blending machine is connected in turn, mixing and blending machine as controlled industrial equipment respectively with charging aperture solenoid valve A, charging aperture solenoid valve B, charging aperture solenoid valve C, motor A, motor B, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS, discharging opening solenoid valve is connected, low level sensor, middle level sensor, high charge level sensor, speed probe, LOAD CELLS is connected with PLC with mixing and blending machine respectively as signal acquisition device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520497508.7U CN204904045U (en) | 2015-07-12 | 2015-07-12 | Strong control system who seals mixed mixer of injection mix automatic blending |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520497508.7U CN204904045U (en) | 2015-07-12 | 2015-07-12 | Strong control system who seals mixed mixer of injection mix automatic blending |
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| Publication Number | Publication Date |
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| CN204904045U true CN204904045U (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520497508.7U Active CN204904045U (en) | 2015-07-12 | 2015-07-12 | Strong control system who seals mixed mixer of injection mix automatic blending |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312355A (en) * | 2018-04-25 | 2018-07-24 | 轩大力 | A kind of brick and tile production line auxiliary system and its application method |
| CN112791659A (en) * | 2021-01-13 | 2021-05-14 | 广东科西智能科技有限公司 | Mixer based on remote control system |
-
2015
- 2015-07-12 CN CN201520497508.7U patent/CN204904045U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312355A (en) * | 2018-04-25 | 2018-07-24 | 轩大力 | A kind of brick and tile production line auxiliary system and its application method |
| CN108312355B (en) * | 2018-04-25 | 2024-02-06 | 轩大力 | Auxiliary system for brick and tile production line and application method thereof |
| CN112791659A (en) * | 2021-01-13 | 2021-05-14 | 广东科西智能科技有限公司 | Mixer based on remote control system |
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