CN205702186U - A kind of stamping machine automatic feeding system with fault tolerance - Google Patents
A kind of stamping machine automatic feeding system with fault tolerance Download PDFInfo
- Publication number
- CN205702186U CN205702186U CN201620227800.1U CN201620227800U CN205702186U CN 205702186 U CN205702186 U CN 205702186U CN 201620227800 U CN201620227800 U CN 201620227800U CN 205702186 U CN205702186 U CN 205702186U
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- China
- Prior art keywords
- feed mechanism
- stamping machine
- blank
- mechanical arm
- fault tolerance
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model discloses a kind of stamping machine automatic feeding system with fault tolerance, including frame, feed mechanism, reclaimer mechanical arm, stamping machine, and main control computer, it is characterised in that: also include feed mechanism and detection dish；Feed mechanism and feed mechanism are all fixed in frame, and reclaimer mechanical arm is positioned at directly over feed mechanism and feed mechanism, and frame is connected with stamping machine, and detection dish is positioned at the middle of the feeding position of feed mechanism and the stamping position of stamping machine；Additionally design the automatic control system with fault tolerance, according to the number of the blank detected and specification index, multiple blanks can be separated, abandon the blank fallen short of specifications, when the blank on mould is not placed accurate, blank on grinding tool is carried out other side each situation contingent such as reapposes and makes a series of automatic decision, and automatically process, decrease the problems such as the shut-down wait produced due to artificial treatment and safety.
Description
Technical field
This utility model relates to a kind of stamping machine blank feedway, and a kind of have the stamping machine of fault tolerance certainly
Dynamic feed system.
Background technology
Stamping machine is exactly a punching type forcing press.Purposes in national product is more and more extensive.For by routine
For blank punching independent of each other becomes to have the workpiece of given shape, general by workman or mechanical hand one by one by work
Part is put in stamping machine and is carried out, but for large batch of work pieces process, by workman or mechanical hand, workpiece is put into
In stamping machine, efficiency can be the lowest, and thus a kind of automatic feeder structure of design is particularly important.First, automatization to be realized feeding,
Sixty-four dollar question is exactly how to allow raw material can be put into Working position the most accurately every time, i.e. blank is put into mould
In, after placing, blank can not be put partially, tilts or other situations, owing to blank and mould match ratio are relatively tight, if base
Part is placed inaccurate, mould can be washed out, so how can realize accurate feeding, be automatization's feeding sixty-four dollar question；Secondly,
A piece of rather than two panels is only taken the when of how ensureing each feeding, because blank is being stacked together one by one, each base
There is the thing of oil or cleanout fluid etc above part, the most just take a piece of when of there is no assurance that each feeding, if two
Sheet blank is put into also can be mould to washing out inside stamping machine.
Thus design a kind of stamping machine automatic feeding system with fault tolerance, this device by reclaimer mechanical arm,
Photoelectric detector on detection dish and stamping machine, positions accurately to blank to be punched, it is ensured that allow blank can every time
It is placed into Working position the most accurately；Additionally, design the automatic control system with fault tolerance, can be according to the base detected
Multiple blanks are separated by number and the specification index of part, abandon the blank fallen short of specifications, when the blank on mould does not has
When placing accurate, the blank on grinding tool is carried out other side each situation contingent such as reapposes and makes a series of
Automatic decision, and automatically process, decrease the problems such as the shut-down wait produced due to artificial treatment and safety.
Utility model content
This utility model is the most time-consuming for solving artificial feeding in prior art, the problems such as efficiency is low, it is provided that one has
The stamping machine automatic feeding system of fault tolerance, this device can realize automatic transport feeding, can meet different size plate simultaneously
Feeding.
This utility model is achieved through the following technical solutions above-mentioned purpose:
Including frame, feed mechanism, reclaimer mechanical arm, stamping machine, and main control computer, it is characterised in that: also include feeder
Structure and detection dish.
Described feed mechanism and feed mechanism are all fixed in frame, and reclaimer mechanical arm is positioned at feed mechanism and feed mechanism
Surface, frame is connected with stamping machine, and detection dish is positioned in the feeding position of feed mechanism and the stamping position of stamping machine
Between locate.
Described feed mechanism includes support, the first driving motor, bumping post, lifting supporting plate, screw mandrel；Described support and first drives
Galvanic electricity machine is each attached in frame, and bumping post is fixed on support plate, and support plate is fixed in frame, promotes supporting plate and is arranged on support plate
Face, screw mandrel is through the screwed hole promoted on supporting plate, and first drives motor to be rotated by chain-driving screw mandrel, and screw mandrel drives and promotes torr
Plate moves up and down.
Described feed mechanism is disposed with guide rail, base, feeding supporting plate, motor and blank bumping post from the bottom up,
Guide rail is fixed in frame, on guide rail install slide block, slide block can on slide on rails, slide block firm banking, submounts is solid
Determining feeding supporting plate, feeding supporting plate is fixed blank bumping post, motor is fixed on base, and step motor drive slide block is at guide rail
Upper motion.
Described reclaimer mechanical arm two ends are respectively mounted feeding sucker and blowing sucker, between feeding sucker and blowing sucker
The half of the spacing of the stamping position of the feeding position that distance is feed mechanism and stamping machine；
Detection tray bottom connects support, and pedestal lower end is fixed with up-down adjustment cylinder, and left and right adjusting cylinder is fixed on frame
On, up-down adjustment cylinder bottom is provided with slide block, left and right adjusting cylinder by drive slide block so that drive up-down adjustment cylinder and
Support mass motion.
Fixing pusher cylinder, photoelectric detector and mould on described stamping machine, pusher cylinder is arranged on the pusher mouth of mould
Place, mould has a groove in diametric(al), and when blank accurately puts into mould, photoelectric detector transmitting terminal is launched
Light just receiving end receives.
Further, the support plate of described feed mechanism is additionally provided with the tensioner for tension chain.
Further, described reclaimer mechanical arm is additionally provided with governor motion.
Further, described governor motion is provided above with regulation wheel, mechanical arm cylinder and guide post, by rotating regulation wheel
The height on regulation reclaimer mechanical arm overall distance ground, mechanical arm cylinder drives the up and down motion that reclaimer mechanical arm is overall, guides
Bar play the guiding role.
Further, described governor motion is connected with connecting plate, is provided with slide block bottom connecting plate.
Further, described detection dish is provided with electromagnetic attraction device and pressure transducer.
Further, described detection dish is provided with sucker and pressure transducer.
Further, it is additionally provided with reject bin between described material fetching mechanism and detection dish.
This utility model prior art that compares has the advantage that
1. it is provided with governor motion in reclaimer mechanical arm, can regulate take mechanical arm distance according to the blank of different size
The position of feeding point, thus the blank adapting to different size carries out feeding.
2., by using fault tolerant control method, automatically control feeding sucker, blowing suction according to the real-time detection case of blank
Electromagnetic attraction device on dish, detection dish, the work process of the 3rd driving motor, whole process does not has manual intervention, improves and add
Safety during work, embodies automatization's machining based conception.
3. compare more traditional feeding process, after the blank on upper stockpile takes, after needing to wait operator to pile,
Can continue feeding, this device uses two stockpile charging methods to carry out feeding, i.e. after the material on upper stockpile takes, and feeder
Structure can be pulled up a horse and a new windrow is delivered on feed mechanism, the most just decreases middle shut-down the waiting time, improves processing
Efficiency.
Accompanying drawing explanation
Fig. 1 is blank schematic diagram of the present utility model；
Fig. 2 is this utility model integrated model schematic diagram；
Fig. 3 is this utility model feed mechanism schematic diagram；
Fig. 4 is this utility model feed mechanism front elevational schematic；
Fig. 5 is detection device schematic diagram on this utility model punch mechanism and stamping machine；
Fig. 6 is the governor motion schematic diagram of this utility model reclaimer mechanical arm.
Detailed description of the invention
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in figures 1-6, blank 16 mentioned in this utility model, refer to two sides be plane circular metal
Sheet.
A kind of stamping machine automatic feeding system with fault tolerance, including frame 1, feed mechanism, feed mechanism, feeding
Mechanical arm 5, detection dish 7, stamping machine 15, and main control computer.
Feed mechanism and feed mechanism are all fixed in frame 1, and reclaimer mechanical arm 5 is just being positioned at feed mechanism and feed mechanism
Top, frame 1 is connected with stamping machine 15, and detection dish 7 is positioned at the feeding position of feed mechanism and the stamping position of stamping machine 15
Middle.
Described feed mechanism includes support, the first driving motor 2, bumping post, lifting supporting plate, screw mandrel；Support and first drives
Motor 2 is each attached in frame 1, and bumping post is fixed on support plate, and support plate is fixed in frame 1, promotes supporting plate and is arranged on support plate
Face, screw mandrel is through the screwed hole promoted on supporting plate, and first drives motor 2 to be rotated by chain-driving screw mandrel, and screw mandrel drives and promotes
Supporting plate moves up and down, additionally, be additionally provided with the tensioner for tension chain on support plate.
Described feed mechanism is disposed with guide rail, base, feeding supporting plate 3, motor 4 and blank gear from the bottom up
Post, guide rail is fixed in frame 1, on guide rail install slide block, slide block can on slide on rails, slide block firm banking, on base
Feeding supporting plate 3 is fixed in face, and feeding supporting plate 3 is fixed blank bumping post, and motor 4 is fixed on base 1, and motor 4 drives
Slide block is at moving on rails.
Described reclaimer mechanical arm 5 two ends are respectively mounted feeding sucker and blowing sucker, between feeding sucker and blowing sucker
The half of spacing of stamping position of the feeding position that distance is feed mechanism and stamping machine 15, additionally, reclaimer mechanical arm 5
Being additionally provided with governor motion, governor motion is connected with connecting plate 16, is provided with slide block bottom connecting plate 16, and the 3rd drives motor
11 by driving slide block and then driving the motion of reclaimer mechanical arm 5.
Described governor motion is provided above with regulating wheel 17, mechanical arm cylinder 18 and guide post 19, by rotating regulation wheel
17 height that can regulate reclaimer mechanical arm 5 overall distance ground, mechanical arm cylinder 18 drives the upper and lower of reclaimer mechanical arm 5 entirety
Motion, guide post 19 play the guiding role.
Connecting support 8 bottom detection dish 7, support 8 lower end is fixed with up-down adjustment cylinder 9, and left and right adjusting cylinder 10 is fixed
In frame 1, being provided with slide block bottom up-down adjustment cylinder 9, left and right adjusting cylinder 10 is by driving slide block and then driving up and down
Regulation cylinder 9 and support 8 mass motion, up-down adjustment cylinder 9 is used for regulating the upper-lower height of detection dish 7；Additionally, detection dish 7
On electromagnetic attraction device and pressure transducer are installed, when pressure transducer detects that the feeding sucker of reclaimer mechanical arm 5 once takes
To blank be two pieces, with blowing sucker, two pieces of blanks can be separated by electromagnetic attraction device.
Reject bin 6 is arranged between material fetching mechanism and detection dish 7, if the blank once got when reclaimer mechanical arm 5 is
Two pieces or more than two pieces, and when the electromagnetic attraction device can not being detected on dish 7 is separated with blowing sucker, then now will
The blank got is put in reject bin 6.
Pusher cylinder 12, photoelectric detector 13 and mould 14 are each attached on stamping machine 15, and pusher cylinder 12 is arranged on mould
At the pusher mouth of tool 14, after blank forming is complete, the blank ejection die 14 that 12, pusher cylinder processes, mould 14 is directly
Having a groove on direction, footpath, when blank accurately puts into mould 14, the light that photoelectric detector 13 transmitting terminal is launched is firm
Good receiving end receives, so can be used to detect blank and the most accurately put in mould 14, it is to avoid because blank is not put
Put and accurately wash out mould 14.
Work process of the present utility model and principle are as follows:
Before going into operation, operator pile blank the stockpile on feed mechanism every time, then, and the screw mandrel band on feed mechanism
The dynamic supporting plate that promotes moves upward, and promotes supporting plate and promotes stockpile to move upward, when stockpile moves to feeding position, and reclaimer mechanical arm
5 drive downward rapid movement, feeding sucker suction to live blank, reclaimer mechanical arm 5 rapid increase, feeding by mechanical arm cylinder 18
Mechanical arm 5 is transported to the blank adsorbed directly over detection dish 7 under the 3rd drive driving motor 11, reclaimer mechanical arm 5
Moving downward, feeding sucker unclamps blank, and blank is placed on detection dish 7.
Mechanical arm cylinder 18 bounces back afterwards, and reclaimer mechanical arm 5 returns to feeding again, reclaimer mechanical arm 5 return this
During one, the blank in detection dish 7 face on which detects, if be detected that the blank adsorbed is a piece of, then when
While reclaimer mechanical arm 5 moves to feeding position feeding, blowing sucker suction lives blank, then taking in reclaimer mechanical arm 5
The when that material sucker being transported to blank directly over detection dish 7 again, blowing sucker is transported to stamping machine 15 blank simultaneously
The surface of mould 14, reclaimer mechanical arm 5 moves downward, and feeding sucker and blowing sucker put down blank simultaneously, now detect
Process before dish repetition, the blank position being placed on mould 14 is detected by the photoelectric detector 13 on stamping machine 15, as
Really the position of blank is placed accurately, then when reclaimer mechanical arm 5 return is moved when, blowing sucker mold removal 14, punching press
Machine 15 carries out punching press to blank, repeats this process afterwards.
After the whole punching press of blank above feed mechanism is complete, feed mechanism is handle under the second driving driving motor 4
New stockpile is transported to above feed mechanism, then feed mechanism continue feeding, now operator above feed mechanism again
Secondary piling blank, compare purer heap feeding, middle downtime is shorter, substantially increases production efficiency.
If during additionally, the blank detected on detection dish 7 is more than two panels, or two panels and other special circumstances,
So the electromagnetic attraction device on feeding sucker, blowing sucker, detection dish 7, the 3rd driving motor 11 work process are by following appearance
Wrong control method is operated:
Assume that A, B, C represent the electromagnetic attraction device duty on feeding sucker, blowing sucker, detection dish 7 respectively, then
Off position is expressed asD represents the 3rd driving motor ordinary running condition, and half way kinestate is expressed as
Here proper motion is that the 3rd driving motor drives the reclaimer mechanical arm 5 kinestate from motion starting point to exercise end, half
Cheng Yundong is the 3rd to drive motor to drive reclaimer mechanical arm 5 to move the motion shape of one half-distance from motion starting point to exercise end
State.
(1)For system worked well state, represent only one piece of blank on detection dish 7.
(2)For system returning charge duty, represent have two pieces of blanks or three pieces of blanks on detection dish 7.
(3)Throw away material duty for system, represent that the blank on detection dish 7 is defective, on detection dish 7 two pieces
It is the most seating unevenly in detection dish 7 that blank is inseparable, blank reapposes blank the most seating unevenly, double in detection dish 7
Or blank is reorientated the most unsuccessful in detection dish 7.
Additionally, system also has alert operation state, represent that blank places uneven, blowing suction in detection dish 7 or mould 14
Dish cannot draw blank.
The quantity of the pressure transducer detection blank on detection dish 7, the photoelectric detector 13 on stamping machine 15 detects blank
Whether place accurately, the signal fed back by pressure transducer and photoelectric detector 13, various situations are reacted, so by system
After automatically control the electromagnetic attraction device on feeding sucker, blowing sucker, detection dish 7, the 3rd drive motor 11 duty.
Above-described embodiment is preferred embodiment of the present utility model, is not the limit to technical solutions of the utility model
System, as long as the technical scheme that can realize on the basis of above-described embodiment without creative work, is regarded as falling into
In the range of the rights protection of this utility model patent.
Claims (8)
1. there is a stamping machine automatic feeding system for fault tolerance, including frame (1), feed mechanism, reclaimer mechanical arm
(5), stamping machine (15), and main control computer, it is characterised in that: also include feed mechanism and detection dish (7)；
Described feed mechanism and feed mechanism are all fixed in frame (1), and reclaimer mechanical arm (5) is positioned at feed mechanism and feeder
Directly over structure, frame (1) is connected with stamping machine (15), and detection dish (7) is positioned at feeding position and the stamping machine of feed mechanism
(15) middle of stamping position；
Described feed mechanism includes support, the first driving motor (2), bumping post, lifting supporting plate, screw mandrel；Described support and first drives
Galvanic electricity machine (2) is each attached in frame (1), and bumping post is fixed on support plate, and support plate is fixed in frame (1), promotes supporting plate and arranges
Above support plate, screw mandrel is through the screwed hole promoted on supporting plate, and first drives motor (2) to be rotated by chain-driving screw mandrel, silk
Bar drives and promotes supporting plate up and down motion；
Described feed mechanism is disposed with guide rail, base, feeding supporting plate (3), motor (4) and blank gear from the bottom up
Post, guide rail is fixed in frame (1), on guide rail install slide block, slide block can on slide on rails, slide block firm banking, base
Fixing feeding supporting plate (3) above, the upper fixing blank bumping post of feeding supporting plate (3), motor (4) is fixed on base, stepping electricity
Machine (4) drives slide block at moving on rails；
Described reclaimer mechanical arm (5) two ends are respectively mounted feeding sucker and blowing sucker, between feeding sucker and blowing sucker
The half of the spacing of the stamping position of the feeding position that distance is feed mechanism and stamping machine (15)；
Detection dish (7) bottom connects support (8), and support (8) lower end is fixed with up-down adjustment cylinder (9), left and right adjusting cylinder
(10) being fixed in frame (1), up-down adjustment cylinder (9) bottom is provided with slide block, and left and right adjusting cylinder (10) is sliding by driving
Block and then drive up-down adjustment cylinder (9) and support (8) mass motion；
The upper fixing pusher cylinder (12) of described stamping machine (15), photoelectric detector (13) and mould (14), pusher cylinder (12) is pacified
Being contained at the pusher mouth of mould (14), mould (14) has a groove in diametric(al), accurately puts into mould at blank
(14), time, the light just receiving end that photoelectric detector (13) transmitting terminal is launched receives.
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 1, it is characterised in that: described
The tensioner for tension chain it is additionally provided with on the support plate of feed mechanism.
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 1, it is characterised in that: described
Reclaimer mechanical arm is additionally provided with governor motion on (5).
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 3, it is characterised in that: described
Governor motion is provided above with regulation wheel (17), mechanical arm cylinder (18) and guide post (19), adjusts by rotating regulation wheel (17)
The height on joint reclaimer mechanical arm (5) overall distance ground, mechanical arm cylinder (18) drives the fortune up and down that reclaimer mechanical arm (5) is overall
Dynamic, guide post (19) play the guiding role.
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 4, it is characterised in that: described
Governor motion is connected with connecting plate (16), and connecting plate (16) bottom is provided with slide block.
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 1, it is characterised in that: described
Detection dish is provided with electromagnetic attraction device and pressure transducer on (7).
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 1, it is characterised in that: described
Detection dish is provided with sucker and pressure transducer on (7).
A kind of stamping machine automatic feeding system with fault tolerance the most according to claim 1, it is characterised in that: described
Reject bin (6) it is additionally provided with between material fetching mechanism and detection dish (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620227800.1U CN205702186U (en) | 2016-03-23 | 2016-03-23 | A kind of stamping machine automatic feeding system with fault tolerance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620227800.1U CN205702186U (en) | 2016-03-23 | 2016-03-23 | A kind of stamping machine automatic feeding system with fault tolerance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205702186U true CN205702186U (en) | 2016-11-23 |
Family
ID=57314598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620227800.1U Withdrawn - After Issue CN205702186U (en) | 2016-03-23 | 2016-03-23 | A kind of stamping machine automatic feeding system with fault tolerance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205702186U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710250A (en) * | 2016-03-23 | 2016-06-29 | 浙江工业大学 | Punch automatic feeding system with fault tolerant function |
-
2016
- 2016-03-23 CN CN201620227800.1U patent/CN205702186U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105710250A (en) * | 2016-03-23 | 2016-06-29 | 浙江工业大学 | Punch automatic feeding system with fault tolerant function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161123 Effective date of abandoning: 20180626 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20161123 Effective date of abandoning: 20180626 |