Utility model content
This reality utility model to solve the technical problem that, not enough for prior art, it is provided that a kind of Organic fertilizer production line
Device, it can promote organic fertilizer production efficiency, reach " day clear day is clean ", it is achieved fertilizer is from the scale of raw material to final products
Metaplasia is produced, whole automatic process control system, saves artificial;Processing procedure can be accurately controlled the technological parameter of each step,
Improve the quality of fertilizer.
For achieving the above object, this utility model adopts the technical scheme that
This utility model provides a kind of organic fertilizer production line apparatus, it include feed arrangement, reducing mechanism, installation for fermenting,
Pusher and control the controller of whole plant running;
The discharge end of described feed arrangement is connected with the feed end of reducing mechanism, described reducing mechanism by conveyer device with
Installation for fermenting is connected, and the discharge end of installation for fermenting is connected with the feed end of pusher;
Described reducing mechanism includes magnetic separator, pulverizer, conveying worm and pulse dust collector;
Described magnetic separator charging aperture is connected with feed arrangement, and the discharging opening of magnetic separator is connected with pulverizer, going out of pulverizer
Material mouth is connected with conveying worm, and described pulse dust collector is connected with the feeding chamber of conveying worm.
Preferably, conveyer device includes the elevator being connected with conveying worm and is arranged on elevator discharge end and sends out
Feeding conveyer between ferment device feed end and feed conveyer, feed conveyer is provided with and installation for fermenting feed end phase
Corresponding material inlet;
Organic fertilizer raw material from elevator is flowed to feed conveyer by feeding conveyer, and feed conveyer is by fertilizer
Raw material supplies in installation for fermenting.
Preferably, feeding conveyer includes the first conveyer, second conveyor, the 3rd conveyer and the 4th conveyer;
First conveyer feed end is connected with elevator discharge end;First conveyer, second conveyor, the 3rd conveyer, the 4th conveying
Machine and feed conveyer are that staged is sequentially connected to low from high;First conveyer, second conveyor, the 3rd conveyer,
Four conveyers and feed conveyer are scraper conveyor.
Preferably, installation for fermenting includes the multiple fermentation tanks being arranged side by side, and described fermentation tank is positioned at below feed conveyer,
Material inlet corresponding with the charging aperture of fermentation tank respectively it is provided with on described feed conveyer.
Preferably, feed arrangement include settling bin, the charging screen that is arranged on settling bin charging aperture and settling bin discharging
Mouthful the pressure feeding spiral conveyer being connected and the first zigzag belt conveyor of being connected with described pressure feeding spiral conveyer, described
The discharge end of the first zigzag belt conveyor is connected with the charging aperture of described magnetic separator.
Preferably, the fermentation tank in installation for fermenting includes and the charging aperture communicated inside fermentation tank, supply channel, air inlet pipe
What road was connected with fermentation tank discharging opening with gas exhaust piping closes wind feed appliance and is arranged on the agitator within fermentation tank;
Being provided with heating mantle outside fermentation tank tank body, the discharge outlet of fermentation tank is provided with the pneumatic flashboard controlling discharging.
Preferably, installation for fermenting and pusher are by the first drag conveyor and the second zigzag belt conveyor phase
Even, the feed end of the first drag conveyor is connected with installation for fermenting discharge end, the first drag conveyor discharge end and the second zigzag
Belt conveyor is connected, and the discharge end of the second zigzag belt conveyor is connected with pusher.
Preferably, this utility model also includes the packing device being connected with pusher, and packing device includes by the 3rd Z
What font belt conveyor was connected with pusher packs feed bin and the packing conveyor being connected with package bin discharge port external.
Preferably, pusher includes turner.
Organic fertilizer production line apparatus disclosed in this utility model, flows to pulverize dress by organic fertilizer raw material by feed arrangement
Putting, the organic fertilizer raw material after pulverizing enters installation for fermenting by conveyer device, controls installation for fermenting by controller and ferments
Organic fertilizer raw material is fermented by the parameters such as temperature humidity, is pushed by pusher from the fertilizer of installation for fermenting output
Process, it is possible to decrease the temperature of fertilizer, control humidity and increase the shatter value of fertilizer, thus improving the quality of fertilizer;Its
Middle reducing mechanism first passes through magnetic separator and is removed by the metal impurities in organic fertilizer raw material, prevents metal impurities from disturbing organic fertilizer raw material
Fermentation and use;Organic Ingredients after magnetic separator remove impurity enters pulverizer and pulverizes, and the organic fertilizer raw material after pulverizing is led to
Cross the outside feeding of conveying worm;In feeding process, by be arranged on conveying worm and with conveying worm inside
The pulse dust collector that communicates of feeding chamber carry out dedusting operation, the material dust that pulverizer comminution process produces is filtered,
Prevent dust pollution, and stop leaking of organic fertilizer raw material.Whole organic fertilizer production line apparatus is controlled by controller,
While accuracy controlling fertilizer machined parameters, save artificial to greatest extent, improve speed of production and product standard,
Reduce production cost, protect production environment.
Detailed description of the invention
The embodiment be given below in conjunction with accompanying drawing 1 ~ 4, further illustrates detailed description of the invention of the present utility model.This practicality
Novel it is not limited to the following description.
As shown in Fig. 1 ~ 4:
A kind of organic fertilizer production line apparatus, it includes feed arrangement, reducing mechanism, installation for fermenting, pusher 6, packaging
Device and control the controller of whole Organic fertilizer production line plant running.
Further, the discharge end of feed arrangement is connected with the feed end of reducing mechanism, and described reducing mechanism is filled by conveying
Putting and be connected with installation for fermenting, the discharge end of installation for fermenting is connected with the feed end of pusher 6, the discharge end of pusher 6 with
The feed end of packing device is connected.
Further, reducing mechanism includes magnetic separator 21, pulverizer 22, conveying worm 23 and pulse dust collector 24.
Further, magnetic separator 21 feed end is connected with feed arrangement, the discharge end of pulverizer 22 and conveying worm 23 phase
Even, pulse dust collector 24 is connected with conveying worm 23.The charging aperture of magnetic separator 21 is connected with feed arrangement, going out of magnetic separator 21
Material mouth is connected with pulverizer 22, and the discharging opening of pulverizer 22 is connected with conveying worm 23, described pulse dust collector 24 and spiral
The feeding chamber of conveyer 23 is connected.
Preferably, pusher includes turner, by turner, fertilizer is carried out turn over throwing propelling movement and processes, will be from fermentation
Fertilizer after tank 31 fermentation is lowered the temperature, and adjusts fertilizer humidity, keeps the quality of fertilizer.
As shown in Figure 4, it is preferred that described pusher includes major ingredient groove 601, major ingredient groove 601 is provided with main walking and props up
Frame 602, main mobile roof support 602 is provided with scraping wings 603;The two ends of described main mobile roof support 602 respectively by guideway with
The hopper sidewall 611 of major ingredient groove 601 is connected, and main mobile roof support 602 can move along hopper sidewall 611;Scraping wings 603 can be along master
Mobile roof support 602 moves, it is achieved cast material is turned in omnibearing propelling movement;Scraping wings 603 includes turning over throwing carrier bar and driving this to turn over throwing
The driving motor of carrier bar;Scraping wings 603 pusher between the inlet and outlet of major ingredient groove 601 is driven by main mobile roof support 602,
Control scraping wings 603 by the motor being connected with scraping wings 603 to move along main mobile roof support 602, i.e. the motion of scraping wings 603
Direction is perpendicular to the direction of motion of main mobile roof support 602, regulates the scraping wings 603 position on major ingredient groove 601 with this;Pusher
Plate 603 is liftable structure so that push away feeding process more smooth and easy, and during pushing material, scraping wings 603 is by self following
Ring transmission realizes turning over throwing to what fertilizer was carried out.
Certain pusher described in the utility model is not limited to above preferred structure, and pusher can also is that other
Can push material, and have necessarily turn over throw effect equipment or the combination of equipment, as with turn over the propelling movement car throwing carrier bar or with
Scraper bowl can realize lorry and the combination of fertilizer hopper that fertilizer pushes.
By feed arrangement, organic fertilizer raw material being flowed to reducing mechanism, the organic fertilizer raw material after pulverizing is by conveying
Device enters installation for fermenting, is controlled the parameters such as installation for fermenting fermentation temperature humidity by controller and carries out organic fertilizer raw material sending out
Ferment, carries out propelling movement from the fertilizer of installation for fermenting output by pusher 6 and turns over throwing process, reduce the temperature of fertilizer and regulate
The humidity of fertilizer, increases the shatter value of fertilizer self, thus improves the quality of fertilizer;Wherein reducing mechanism first passes through magnetic
Select device 21 to be removed by the metal impurities in organic fertilizer raw material, prevent metal impurities from affecting fermentation and the use of fertilizer;Through magnetic separation
Organic fertilizer raw material after device 21 remove impurity enters pulverizer 22 and pulverizes, and the organic fertilizer raw material after pulverizing passes through conveying worm 23
Outwards feeding;In feeding process, by be arranged on conveying worm 23 and with the feeding chamber within conveying worm 23
The pulse dust collector 24 communicated carries out dedusting operation, is filtered by the material dust that pulverizer 22 comminution process produces, prevents
Dust pollution, and stop leaking of organic fertilizer raw material.Whole organic fertilizer production device is controlled by controller, accurately
While regulation and control fertilizer machined parameters, save artificial to greatest extent, improve speed of production and product standard, reduce
Production cost;This organic fertilizer production line apparatus is in the production process carrying out fertilizer, and organic fertilizer raw material can be by adequately and reasonably
Fermentation, without waste material, without waste water and gas, it is to avoid secondary pollution to environment.
Preferably, described pulverizer 22 is high hammer crusher, and magnetic separator 21 is efficient magnetic separator, and conveying worm 23 is
Airlock screw conveyer.
Preferably, conveyer device includes the elevator 51 being connected with conveying worm 23 and is arranged on elevator 51 discharging
Feeding conveyer between end and installation for fermenting feed end and feed conveyer 56, feed conveyer 56 is provided with and ferments dress
Put the material inlet that feed end is corresponding;Feeding conveyer will flow to feed conveyer from the organic fertilizer raw material of elevator 51,
Organic fertilizer raw material is supplied in installation for fermenting by feed conveyer 56;Organic fertilizer raw material after pulverizing first boosted machine 51, then warp
Fertilizer material is carried in installation for fermenting by feeding conveyer and feed conveyer 56.
Further, feeding conveyer includes that the first conveyer 52, second conveyor the 53, the 3rd conveyer 54 and the 4th are defeated
Send machine 55;First conveyer 52 feed end is connected with elevator 51 discharge end;First conveyer 52, second conveyor the 53, the 3rd
Conveyer the 54, the 4th conveyer 55 and feed conveyer 56 are sequentially connected to low from high in staged, the i.e. first conveyer 52,
Second conveyor the 53, the 3rd conveyer the 54, the 4th conveyer 55 and feed conveyer 56 is sequentially connected and the most successively under
Fall, this feeding style makes the more compact structure of whole device, reduces the interference of equipment room, and the charging making organic fertilizer raw material is defeated
Send more smooth and easy, improve rate of feed;The height of organic fertilizer raw material is first promoted by elevator 51, then through stepped phase successively
The first conveyer 52, second conveyor the 53, the 3rd conveyer the 54, the 4th conveyer 55 and feed conveyer 56 even send
, in feeding process, between each conveyer belt, there is drop, on the one hand organic fertilizer raw material can be mixed in material, another
Aspect, can remove the moisture of excess in organic fertilizer raw material, carry out for next step fermentation procedure and fill through drop height type feeding
Foot prepares.
Further, the first conveyer 52, second conveyor the 53, the 3rd conveyer the 54, the 4th conveyer 55 and feed are defeated
Sending machine 56 for scraper conveyor, scraper conveyor is conducive to improving the transfer rate of organic fertilizer raw material, reduces fertilizer former
The transport loss rate of material.
Preferably, the discharge end of elevator 51 connects feed hopper 57, the discharging opening of feed hopper 57 and feeding conveyer phase
Even.
In order to preferably control feed conveyer 56 feed in installation for fermenting, in embodiments more of the present utility model
In, material inlet corresponding with installation for fermenting on feed conveyer 56 is provided with the pneumatic flashboard of feed.
Preferably, installation for fermenting includes the multiple fermentation tanks 31 being arranged side by side, and fermentation tank 31 is positioned at feed conveyer 56 times
Side, feed conveyer 56 is provided with material inlet corresponding with the charging aperture of fermentation tank 31 respectively;Set on feed conveyer 56
It is equipped with the material inlet corresponding with fermentation tank 31, can realize successively multiple fermentation tanks 31 being carried out feed;Before coordinate doses
Putting, the fermentation of this multipot type is relative to a traditional pot type fermentation, and its fermentation efficiency is higher, and fermentation parameter is controlled more
Accurately, the quality of fertilizer is greatly improved.
Preferably, fermentation tank 31 includes and the charging aperture 311 communicated inside fermentation tank 31, supply channel 312, air inlet pipeline
319 with gas exhaust piping 313, be connected with fermentation tank 31 discharging opening close wind feed appliance 316 and be arranged on stirring within fermentation tank
Mix device 315;Being provided with heating mantle 314 outside fermentation tank 31 tank body, the discharge outlet of fermentation tank 31 is provided with and controls discharging
Pneumatic flashboard 317;Be filled with circulation inside heating mantle 314 adds deep fat, is heated adding deep fat by electric heater 318,
Thus control the temperature of whole fermentation tank 31 as required;Supply channel 312 is positioned on the outlet within fermentation tank 31 installation
Having spray head, it is by the organic fertilizer raw material in Water spray to fermentation tank 31, and agitator 315 is by motor 322 and decelerator
321 drive;According to needing to adjust the humidity of organic fertilizer raw material;Air inlet pipeline 319 is supplied to fermentation tank 31 inside by air pump 320,
Fermentation required air is provided;Gas exhaust piping 313 is for the waste gas discharge internal for fermentation tank 31 fermentation produced, gas exhaust piping 313
Utilize device to be connected with exhaust-gas treatment, waste gas is made full use of, reduce and pollute.Fermentation tank 31 is additionally provided with for detecting
The level detector of the internal organic fertilizer raw material of fermentation tank 31, the discharging opening of fermentation tank 31 connects wind sheltering feed appliance.By above structure
Fermentation tank 31 can control the air demand in sweat accurately, timely waste gas is discharged, keep fermentation humidity with
Temperature so that whole sweat processes thoroughly, processing procedure is without remaining foul smell, smelly water and residue.
Preferably, fermentation tank 31 is outside is provided with heat-insulation layer, and described heat-insulation layer is glass silk flosssilk wadding layer, and the thickness of heat-insulation layer is
100mm;It is too fast that it can effectively prevent the heat of fermentation tank 31 to scatter and disappear, thus improves fermentation efficiency.
Preferably, fermentation tank 31 is additionally provided with one for showing and control the control panel of each fermentation parameter of fermentation tank
323;It is easy to manual monitoring and overhauls.
Preferably, feed arrangement includes settling bin 11, the charging screen being arranged on settling bin 11 charging aperture and settling bin
Pressure feeding spiral conveyer 12 and the first zigzag belt of being connected with described pressure feeding spiral conveyer 12 that 11 discharging openings are connected are defeated
Machine 13, the discharge end of the first zigzag belt conveyor 13 is sent to be connected with the charging aperture of described magnetic separator 21.
In process of production, first pass through outside transport apparatus and organic fertilizer raw material is sent into settling bin 11, then by heavy
Organic fertilizer raw material is carried out unified feed by fall storehouse 11, is conducive to keeping feeding stability, prevents the phenomenon of fracture from occurring, and
When carrying out automated production, only need to calculate this batch and produce total materials, total materials disposably be added settling bin 11 and passes through
The feed quantity that controller control settlement storehouse 11 is each, it is not necessary to carry out filler in batches;Controller is to settling bin 11 feed
When amount is controlled, it is only necessary to control the delivery rate of pressure feeding spiral conveyer 12;Wherein, on the one hand charging screen plays anti-
Protecting effect, improve equipment safety coefficient, on the other hand, charging screen can stop that some bulk impurity things accidentally enter settling bin
11, subsequent production device is caused damage.
In order to preferably control the transfer rate of organic fertilizer raw material, the rate of feed of organic fertilizer raw material is made to keep stable, this
In one embodiment of utility model, the discharge end of the first zigzag belt conveyor 13 connects and needs filler bin 15, treats filler bin
The discharging opening of 15 is connected with frequency conversion rotary feeder 14, and the discharge end of frequency conversion rotary feeder 14 is connected with magnetic separator 21;Organic
Fertile raw material is delivered to treat filler bin 15 by the first zigzag belt conveyor 13, and organic fertilizer raw material buffers in treating filler bin 15,
Temporary, help to maintain the stability of feeding, then by frequency conversion rotary feeder 14, organic fertilizer raw material is delivered to magnetic separator
In 21;Treat on filler bin 15, to be provided with the level detector treating powder for monitoring.
In order to improve feeding rate, and the demand of feed, an enforcement of the present utility model while of meeting various materials
In example, it is provided with a secondary feed arrangement, the secondary reducing mechanism being connected with secondary feed arrangement and secondary elevator, secondary feed arrangement
Identical with the structure of feed arrangement described in above-described embodiment, the knot of reducing mechanism described in secondary reducing mechanism and above-described embodiment
Structure is identical, and it is connected with feeding conveyer by secondary elevator.
Preferably, installation for fermenting and pusher 6 are by the first drag conveyor 61 and the second zigzag belt conveyor
62 are connected, and the feed end of the first drag conveyor 61 is connected with installation for fermenting discharge end by closing wind feed appliance 316, the first scraper plate
Conveyer 61 discharge end and the second zigzag belt conveyor 62 are connected, the discharge end of the second zigzag belt conveyor 62 and propelling movement
Device 6 is connected;The discharging opening of pusher 6 is provided with screw conveyor 63.
Preferably, packing device includes the packaging feed bin being connected by the 3rd zigzag belt conveyor 41 with pusher 6
42 and with the packaging packing conveyor 43 that is connected of feed bin 42 discharging opening, the discharging opening of packing conveyor 43 and automatic packaging machine 44
It is connected;Described automatic packaging machine 44 is those skilled in the art's common equipment, can realize the bag automatically packed fertilizer
Installing is standby is suitable for this utility model.
Preferably, the side at automatic packaging machine 44 be provided with one for will packaging after fertilizer in transport vehicle defeated
The loading conveyor 45 sent.
Preferably, described controller includes PLC, and the outfan of PLC fills with feed arrangement, pulverizing respectively
Put, installation for fermenting, pusher 6 and packing device are connected, and control whole by presetting the running parameter of each device
The operational factor of individual bio-fertilizer process units.Certain controller described in the utility model is not limited to above preference, this area
The controller that what technical staff commonly used realize being controlled equipment is used equally to this utility model.
The production method of a kind of fertilizer, it comprises the steps:
(1) organic fertilizer raw material adding feed arrangement, organic fertilizer raw material is sent to reducing mechanism by feed arrangement, through magnetic separation
After device 21 remove impurity and pulverizer 22 pulverization process, by conveyer device, organic fertilizer raw material is sent in installation for fermenting;Described organic
The moisture of fertile raw material is 55-65%, the agricultural crop straw that organic fertilizer raw material includes and or wood flour and or edible fungi residue and or
Feces of livestock and poultry and or bean cake and or Testa Tritici.
Preferably, the moisture of described organic fertilizer raw material is 60%, and under this moisture, the quality of fertilizer is the highest.
(2) adding high temperature microbial inoculum in the fermentation tank 31 in the installation for fermenting that filler is complete in step (1), ferment 6 ~ 8h;
In this sweat, temperature is in the parabolic type change procedure fallen after rising, by controlling the temperature of heating mantle 314, first
Organic fertilizer raw material is carried out heat temperature raising fermentation, after temperature arrives 100 ~ 120 DEG C, keeps temperature fermentation 2h, then drop
Temperature fermentation, when temperature, to be reduced to 50 ~ 60 DEG C of after fermentation complete, and fermentation tank 31 carries out discharging;In this sweat, virus, pathogenic bacteria,
Worm's ovum, grass seed are inactivated, and prevent it from interfering plant growth.
(3) the complete fertilizer that ferments in step (2) is delivered in pusher 6, carries out propelling movement and process 8-12 hour.
(4) it is delivered to fertilizer in packing device carry out packing processes.
On the one hand this utility model achieves fertilizer automatic batch production, improves the production efficiency of fertilizer, essence
In really controlling to produce, the technical parameter of each several part, improves the quality of fertilizer, and decreases artificial use, reduce life
Produce cost, protect production environment, reduce environmental pollution;On the other hand, " turning waste into wealth ", disclose Organic fertilizer production method,
The fertilizer quality using the method to produce is high, and its effective ingredient can be the most absorbed by crops, and can effectively improve soil,
Improve soil property, improve crop yield and organic quality.
Above content is to combine concrete preferred implementation further detailed description of the utility model, it is impossible to
Assert that of the present utility model being embodied as is confined to these explanations.Ordinary skill for this utility model art
For personnel, without departing from the concept of the premise utility, it is also possible to make some simple deduction or replace, all should regard
For belonging to protection domain of the present utility model.