CN106083223A - Integral type fermentation induction system and fermentation process - Google Patents
Integral type fermentation induction system and fermentation process Download PDFInfo
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- CN106083223A CN106083223A CN201610662233.7A CN201610662233A CN106083223A CN 106083223 A CN106083223 A CN 106083223A CN 201610662233 A CN201610662233 A CN 201610662233A CN 106083223 A CN106083223 A CN 106083223A
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Abstract
The invention provides a kind of integral type fermentation induction system and fermentation process, it is characterized in that: it includes ferment conveyer 1 and equipment for pulverizing material 2, described equipment for pulverizing material 2 arranges and is installed on Vierendeel girder 21, and described Vierendeel girder 21 is connected and installed in the top of described fermentation conveyer 1；Equipment for pulverizing material 2 described in the organic materials needing fermentation is put into crushes, powdery organic materials after Po Sui falls into the enterprising aerobe fermentation of acting charitably of upper conveyor surface of the described fermentation conveyer 1 of lower section, is exported from its outfan by organic materials by operation described fermentation conveyer 1 after completing fermentation.
Description
Technical field
The invention belongs to field of fermentation equipment, be specifically related to a kind of structure simplify, manufacturing cost and use cost is low, be suitable for
The integral type fermentation induction system that small-sized debirs emission point uses.
Background technology
Currently, the data announced according to national authority department, the breeding pollution of China has accounted for widespread pollution from the overuse of fertilizers and pesticides in rural area
More than 90%；In May, 2016 State Council's announcement " Soil Pollution Control action plan " is distinctly claimed: encourage to support at feces of livestock and poultry
Reason utilizes Facilities Construction, and to the year two thousand twenty, scale livestock farming, Animal Raising Zone auxiliary construction waste treatment facilities ratio reach
More than 75%.Therefore, China's aquaculture coming years Handling Equipment of Animal Wastes demand will welcome explosive growth.Feces of livestock and poultry
Process utilizes most important process procedure to be biofermentation.My company has carried out effort for many years, high at debirs miniaturization
Effect Zymolysis Equipment research and development on acquisition of technology break through, in March, 2016 invent and discloses " self-discharging tray-type three-dimensional fermentation be
System " (application number: 201610169976.0), this system includes that material lifting, material stirring, material be broken, material screening, material
Two-stage hoisting, cloth, pave, the functional unit equipment such as clinker conveyor, use proving effect very notable through project, preferably reach
Arrived purpose of design and meet every day discharge capacity 1～5 ton dispersion discharge debirs process utilize current demand.
But in current demand, there is plant's feces discharge capacity of 30%～about 50% on every day 100～300 kilograms of left sides
The right side, the disposal ability of the processing equipment of needs is also matched.Foregoing invention " self-discharging tray-type three-dimensional fermentation system
System " owing to needing the disposal ability possessed relatively big, therefore its 26S Proteasome Structure and Function is relative complex, and manufacturing cost is of a relatively high, operation
Flow process is the most relatively long, uses the debirs emission point that treating capacity is less, and ability is more than needed and idle too many, buys and uses
High expensive, and fabricating yard take relatively large, spatial altitude requirement is higher, be not suitable for small-sized emission point use.And
The trying to get to the heart of a matter of self-discharging pallet of above-mentioned " self-discharging tray-type three-dimensional fermentation system " is made up of polylith rotatable platter, structure also phase
To complexity, manufacture difficulty is bigger, is also susceptible to material leakage between rotatable platter.Therefore, for preferably solving debirs
Pollution control and recycling problem, be also badly in need of that a kind of disposal ability of exploitation is less, fermentation support holder structure is simpler, adopt
Purchase small-sized pallet fermentation system lower with use cost, more economically material benefit, but be the most not yet found to have such
Product.
Summary of the invention
It is an object of the invention to, solve existing small-sized debirs emission point debirs environmental protection treatment problem, it is provided that
A kind of small-sized, buying and use cost low integral type fermentation induction system.
The object of the invention to solve the technical problems realizes by the following technical solutions.Propose according to the present invention
A kind of integral type fermentation induction system, it is characterised in that: it includes ferment conveyer 1 and equipment for pulverizing material 2, wherein, institute
State fermentation conveyer 1 and include conveyer frame 11, drive cylinder 12, bend pulley 13, conveyer belt 14 and carrying roller 15, described driving
Cylinder 12 and bend pulley 13 are respectively fixedly connected with at the two ends of conveyer frame 11, and conveyer belt 14 is secured around movably
Driving on cylinder 12 and bend pulley 13, carrying roller 15 is installed in the conveyer frame 11 driven between cylinder and bend pulley 13
And torr supports below the upper band and/or lower band of conveyer belt 14；Described equipment for pulverizing material 2 arranges and is installed on Vierendeel girder 21, institute
State Vierendeel girder 21 and be connected and installed in the top of described fermentation conveyer 1；Material described in the organic materials needing fermentation is put into
Disintegrating apparatus 2 crushes, the upper conveyor surface of the described fermentation conveyer 1 that the powdery organic materials after crushing falls into lower section is carried out
Aerobic fermentation, is exported organic materials from its outfan by the described fermentation conveyer 1 of operation after completing fermentation.
Further, the top of described fermentation conveyer 1, the lower section of equipment for pulverizing material 2 arrange and are provided with distribution device
3, described distribution device 3 is cloth bucket, and described cloth bucket 31 lower edge is near the conveyor surface of described fermentation conveyer 1, at material
The side of conveyer 1 conveying direction offers the cloth bucket discharging opening 311 of scalable thickness of feed layer；Or described distribution device 3 is
Cloth scraper plate 32, described cloth scraper plate 32 is provided with blade height governor motion 321；Or described distribution device 3 is cloth spiral
Axle 33；Helical blade on described cloth helical axis 33 is from middle contrary toward the two ends hand of spiral, and two ends are installed by bearing block
In the both sides of the conveyer frame 11 of described fermentation conveyer 1, arrange on the bearing block at two ends simultaneously and helical axis height is installed
Governor motion 331.
Further, the 2 times settings of described equipment for pulverizing material are provided with horizontal mobile device 22, it is possible to carrying with fermentation
On the direction that machine is vertical, linear reciprocation moves；Described horizontal mobile device 22 is by walking roller 221 and hoofing part mechanism 222 structure
Become, described walking roller 221 at least, be installed on below described equipment for pulverizing material and be supported on described Vierendeel girder 21
Walking track 212 on, hoofing part mechanism 222 is installed on the side below equipment for pulverizing material 2.
Further, described hoofing part mechanism 222 includes hoofing part rocking arm 2221, hoofing part gear 2222, OK
Walking tooth bar 211, described hoofing part gear 2222 is installed on the side below described equipment for pulverizing material 2 by bearing pin, wherein
One end of bearing pin is connected with hoofing part rocking arm 2221, hoofing part gear 2222 and the walking rack of installation on Vierendeel girder 2222
211 are meshed.Hoofing part rocking arm 2221 drives hoofing part gear 2222, and by being meshed with tooth bar 211, drive material breaks
Broken equipment 2 linear reciprocation on the direction vertical with fermentation conveyer moves.
Further, described equipment for pulverizing material front end arranges and is provided with material lift equipment 4, and described material lifting sets
Standby 4 can be conveying worm；Conveyer frame 11 according to described fermentation conveyer 1 and the height of described equipment for pulverizing material 2
Difference, the setting angle of described conveying worm 4 can regulate.
Further, described conveyer belt 14 is metal knitted guipure or plastics/nylon spiral woven guipure, PVC band, rubber
Adhesive tape；Or described conveyer belt 14 is transporting chain plate 16.
Further, described conveyer belt 14 or transporting chain plate 16 are uniformly laid with aperture and hole back gauge is 1～15mm
Air-vent 17.
Further, described Vierendeel girder 21 is installed on the conveyer frame 11 of input both sides of described fermentation conveyer 1
Top.
Further, described equipment for pulverizing material 2 is chain breaker.
Further, described fermentation conveyer 1 is driven by reducing motor, motorized pulleys or artificial rocking arm；Described fermentation is defeated
That send machine 1 drives cylinder 12 or/and bend pulley 13 is hollow spine shape cylinder；The conveyer belt 14 of described fermentation conveyer 1 is
The both sides of rib belt or conveyor surface arrange and are provided with side block limit 18；The driving motor of fermentation induction system uses 380V three-phase electricity
Machine or 220v monophase machine.
The present invention solves its technical problem and can also realize by the following technical solutions.
The present invention open integral type fermentation conveying fermentation process, it is characterised in that it comprises the following steps:
Step 1: the allotment of organic materials: the fermentation returns of organic materials and water content 10%～30% is thrown in proportion
Putting, the comprehensive moisture content making mixed organic materials is 38%～55%；
Step 2: the stirring of organic materials: the organic materials that water content after mixing is 38%～55% is stirred；
Step 3: crushing of organic materials: the organic materials stirred is broken into powdery by disintegrating apparatus；
Step 4: the cloth of organic materials: by powdery organic materials by certain thickness of feed layer, pave cloth uniform ground
It is set on the conveyer belt of fermentation conveyer；
Step 5: the fermentation of organic materials: organic materials is at the enterprising aerobe fermentation of acting charitably of conveyer belt of fermentation conveyer, therebetween
Organic materials experience fermentation temperature is stepped up to 60 DEG C～75 DEG C and arrives and progressively roll back room temperature, organic materials fermenting-ripening,
Moisture is reduced to less than 35%；
Step 6: grog discharging: by rotating fermentation conveyer so that it is conveyer belt is to driving cylinder end or bend pulley end
Operating, unloads the organic materials of fermenting-ripening from conveyer belt, completes the operation process that ferments.
The present invention solves its technical problem and can also be applied to the following technical measures to achieve further.
Above-mentioned integral type fermentation conveying fermentation process, it is characterised in that
Step 1 also includes using automatic recipe maker or manual type to throw in organic materials and fermentation returns in proportion；
Step 2 also includes by using mixing plant or manual type to be stirred organic materials；
Step 3 also includes being promoted the organic materials stirred by material lift equipment throwing in into equipment for pulverizing material
Broken；
Step 4 also includes that powdery organic materials is deployed to the conveyer belt of fermentation conveyer by the thickness of feed layer of 150～500mm
On；Powdery organic materials once or is several times laid the conveyer belt of the conveyer that completely ferments；
Step 6 also includes that the organic materials of fermenting-ripening disposably or several times from conveyer belt unloads.
Above-mentioned integral type fermentation conveying fermentation process, described organic materials is one or more mixture；Institute
Stating organic materials is by fermentation returns or/and natural inoculation fermentation.
Invention compared with prior art has clear advantage and beneficial effect.By technique scheme, the present invention one
Body formula fermentation induction system at least has following advantages and a beneficial effect:
Technical scheme in the case of the high-efficiency environment friendly characteristic maintaining existing pellet type monomer fermentation system,
Reasonably optimizing and simplify structure, is reconstructed the technological process of production, the floor space that equipment uses is less, requirements of installation space more
Low, and without the batch turning that turns over after organic materials fermenting-ripening, directly the outfan from fermentation conveyer transports out, convenient province
Power, buying is lower with use cost, more economically material benefit, meets very well and accounts for society's actual demand amount 30%～about 50%
The process of small-sized debirs emission source needs, and has wide popularizing application prospect, also will be more readily available popularization simultaneously
With universal use, environmental protection treatment and the recycling of society's organic solid waste thing can be greatly enhanced, may advantageously facilitate society
Environmental protection cause development, play significant ecological benefits and social benefit.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, and in order to allow the above and other objects, features and advantages of the present invention can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
Accompanying drawing explanation
Fig. 1 is the structure schematic front view of the embodiment of the present invention one.
Fig. 2 is the structure schematic top plan view of the embodiment of the present invention one.
Fig. 3 is the structure left view schematic diagram of the embodiment of the present invention one.
Fig. 4 is the structure schematic front view of the embodiment of the present invention two.
Fig. 5 is the structure left view schematic diagram of the embodiment of the present invention two.
Fig. 6 is the structure schematic front view of the embodiment of the present invention three.
Fig. 7 is the structure left view schematic diagram of the embodiment of the present invention three.
[main element symbol description]
1: fermentation conveyer 11: conveyer frame
12: driving cylinder 13: bend pulley
14: conveyer belt 15: carrying roller
16: transporting chain plate 17: air-vent
18: side block limit 2: equipment for pulverizing material
21: Vierendeel girder 211: walking rack
212: walking track 22: horizontal mobile device
221: walking roller 222: hoofing part mechanism
2221: hoofing part rocking arm 2222: hoofing part gear
3: distribution device 31: cloth bucket
311: cloth bucket discharging opening 32: cloth scraper plate
321: blade height governor motion 33: cloth helical axis
331: helical axis height adjustment mechanism 4: material lift equipment
Detailed description of the invention
By further illustrating the technological means and effect that the present invention taked by reaching predetermined goal of the invention, below in conjunction with
Accompanying drawing and preferred embodiment, to the integral type fermentation its detailed description of the invention of induction system, structure, the side that propose according to the present invention
Method, step, feature and effect thereof, after describing in detail such as.
Embodiment one:
Referring to shown in Fig. 1 to Fig. 3, integral type fermentation induction system is mainly by fermentation conveyer 1 and equipment for pulverizing material 2
Constitute；Wherein, described fermentation conveyer 1 includes conveyer frame 11, drives cylinder 12, bend pulley 13, conveyer belt 14 and torr
Roller 15, described driving cylinder 12 and bend pulley 13 are respectively fixedly connected with at the two ends of conveyer frame 11, and conveyer belt 14 can be lived
Being secured around driving on cylinder 12 and bend pulley 13, carrying roller 15 is installed between driving cylinder and bend pulley 13 dynamicly
In conveyer frame 11 and torr support below the upper band and/or lower band of conveyer belt 14；Described equipment for pulverizing material 2 is that chain type crushes
Machine, arranges and is installed on described Vierendeel girder 21, and described Vierendeel girder 21 is connected and installed in the input both sides of described fermentation conveyer 1
The top of conveyer frame 11；Equipment for pulverizing material 2 described in the organic materials needing fermentation is put into crushes, after crushing
Powdery organic materials fall into the enterprising aerobe fermentation of acting charitably of upper conveyor surface of described fermentation conveyer 1 of lower section, logical after completing fermentation
Cross and run described fermentation conveyer 1 organic materials is exported from its outfan.
Described fermentation conveyer 1 is ribbon conveyer, and its conveyer belt 14 is metal knitted guipure, on this metal knitted guipure
Uniformly be laid with aperture 4mm, hole back gauge is the air-vent 17 of 3mm.
In order to the powdery organic materials fallen after equipment for pulverizing material 2 is broken being deployed to equably described fermentation conveying
On the conveyor surface of machine 1, above described fermentation conveyer 1, the lower section of equipment for pulverizing material 2 arranges and is provided with distribution device 3.
Described distribution device 3 is cloth bucket 31, and this cloth bucket 31 lower edge is near the conveyor surface of described fermentation conveyer 1, wherein at thing
Side on material conveyer 1 conveying direction offers the cloth bucket discharging opening 311 of scalable thickness of feed layer.
Described fermentation conveyer 1 is driven it to drive cylinder 12 to realize operating by reducing motor.In order to avoid from conveyer belt 14
Air-vent 17 in the organic materials that spills be bonded in and drive the cylinder surface of cylinder 12 and bend pulley 13 to cause conveyer belt
14 easy sideslips, the excircle driving cylinder 12 and bend pulley 1 of described fermentation conveyer 1 uses round bar to be welded on disc
On hollow spine shape cylinder.The amount of the organic materials of fermentation process as required, the conveying face width of described fermentation conveyer 1
Degree is 2.5m, a length of 5m.In order to avoid in fermentation and course of conveying, organic materials scatters from the both sides of conveyer belt 14,
Conveyer belt 14 both sides of described fermentation conveyer 1 arrange the side block limit 18 that setting height(from bottom) is 300mm.
Embodiment two:
As shown in Figure 4, integral type of the present invention fermentation induction system embodiment two is the most similar to example one, differs only in:
Described fermentation conveyer 1 is chain scraper conveyor, the air-vent 17 on the transporting chain plate 16 of this chain scraper conveyor
Aperture is 5mm, hole back gauge is 4mm；Transporting chain plate 16 width of described chain scraper conveyor is 4m, a length of 10m.
Described distribution device 3 is cloth scraper plate 32, and this cloth scraper plate 32 is provided with blade height governor motion 321, can go up
Lower regulation is to limit the thickness of the fermented organic material bed of material.
In order to enable organic materials to fall on whole conveyer belt 14 equably, described equipment for pulverizing material arranges peace 2 times
Equipped with horizontal mobile device 22, make described equipment for pulverizing material 2 can on the direction vertical with fermentation conveyer 1 straight line past
Multiple mobile；Described horizontal mobile device 22 is made up of walking roller 221 and hoofing part mechanism 222, and described walking roller 221 has
Four, it is respectively arranged in below described equipment for pulverizing material four corners and is supported in the walking track on described Vierendeel girder 21
On 212, hoofing part mechanism 222 is installed on the side below equipment for pulverizing material 2；Described hoofing part mechanism 222 is walking
Driving the hoofing part gear 2222 that rocking arm 2221 drives, this hoofing part gear 2222 is installed on described material by bearing pin and breaks
On side below broken equipment 2, wherein one end of bearing pin is connected with hoofing part rocking arm 2221, hoofing part gear 2222 and frame
The walking rack 211 installed on 21 of setting a roof beam in place is meshed.
Embodiment three:
As it is shown in figure 5, integral type of the present invention fermentation induction system embodiment three is similar to embodiment one and example two, difference is only
It is:
In order to reduce operator's working strength further, increase in the front end of described equipment for pulverizing material 2 and peace is set
Fill described material lift equipment 4；Described material lift equipment 4 is conveying worm；According to described fermentation conveyer 1
The height of conveyer frame 11 and described equipment for pulverizing material 2 is different, feeds intake for convenience, the setting angle of this conveying worm
Can regulate；
The conveyer belt 14 of described fermentation conveyer 1 is rib belt, and the aperture of the air-vent 17 on this rib belt is
6mm, hole back gauge are 5mm；The carrier bar width of described chain scraper conveyor is 5m, a length of 20m；
Described distribution device 3 is cloth helical axis 33；Helical blade on this cloth helical axis 33 is from middle past two ends spiral shell
Revolve in opposite direction, two ends are arranged on the both sides of the conveyer frame 11 of described fermentation conveyer 1 by bearing block, simultaneously two ends
On bearing block arrange helical axis height adjustment mechanism 331 is installed, with regulate cloth helical axis 33 height, and then regulation send out
The thickness of the ferment bed of material.
In various embodiments above, in order to better conform to that small-sized debirs emission point power supply capacity is limited, generally lack
The practical situation of 380V three phase supply, described fermentation conveyer 1, equipment for pulverizing material 2, the driving motor of material lift equipment 4
Also can use 220v monophase machine.
Embodiment four:
The present embodiment utilizes the integral type fermentation induction system and integral type fermentation conveying fermentation process pair that the present invention provides
The pig manure of water content 75% ferments, and specifically comprises the following steps that
Step 1: the allotment of organic materials: the pig manure of water content 75% and the pig manure fermentation returns of water content 15% are pressed
The ratio of 1:1 is thrown in, and the comprehensive moisture content making mixed organic materials is 45%；
Step 2: the stirring of organic materials: the organic materials that water content after mixing is 45% is passed through manual stirring uniform；
Step 3: crushing of organic materials: the organic materials stirred is broken into powder by chain breaker
Shape；
Step 4: the cloth of organic materials: by powdery organic materials by the thickness of feed layer of 300mm, pave cloth uniform ground
It is set on the conveyer belt of fermentation conveyer；
Step 5: the fermentation of organic materials: organic materials is at the enterprising aerobe fermentation of acting charitably of conveyer belt of fermentation conveyer, through 5
～12 hours, organic materials experience fermentation temperature is stepped up to 60 DEG C-75 DEG C therebetween, the most progressively rolls back through fermentation in 4 days
Room temperature, organic materials fermenting-ripening, moisture is reduced to 25%；
Step 6: grog discharging: by rotating fermentation conveyer so that it is conveyer belt, to driving the operating of cylinder end, will be fermented into
Ripe organic materials unloads from the conveyer belt of driving roller one end, completes the operation process that ferments.
Wherein, in step 1, the allotment of organic materials can use automatic recipe maker or manual type to throw in proportion
Machine material and fermentation returns allotment；Organic materials can be stirred by step 2 by using mixing plant or manual type；
The organic materials stirred can be promoted to throw in by above-mentioned material lift equipment 4 by step 3 and break into equipment for pulverizing material 2
Broken；In step 4, powdery organic materials can divide once or lay the conveyer belt of the conveyer that completely ferments several times；Step 6 is fermented into
Ripe organic materials can disposably or several times from conveyer belt unload.
Described organic materials can be one or more mixture；Described organic materials can be by fermentation returns
Or/and natural inoculation fermentation.
Embodiment five:
The present embodiment utilizes the integral type fermentation induction system and integral type fermentation conveying fermentation process pair that the present invention provides
The pig manure of water content 68% ferments, and concrete steps are with the difference of embodiment 4:
Step 1: the allotment of organic materials: the pig manure of water content 68% and the pig manure fermentation returns of water content 10% are pressed
The ratio of 1:1 is thrown in, and the comprehensive moisture content making mixed organic materials is 38%；
Step 2: the stirring of organic materials: the organic materials that water content after mixing is 38% is stirred all by mixing plant
Even；
Step 3: crushing of organic materials: the organic materials stirred is broken into powder by chain breaker
Shape；
Step 4: the cloth of organic materials: by powdery organic materials by the thickness of feed layer of 500mm, pave cloth uniform ground
It is set on the conveyer belt of fermentation conveyer；
Step 5: the fermentation of organic materials: organic materials is at the enterprising aerobe fermentation of acting charitably of conveyer belt of fermentation conveyer, through 5
～12 hours, organic materials experience fermentation temperature is stepped up between 60 DEG C-75 DEG C therebetween, the most progressively drops through fermentation in 4 days
Returning to room temperature, organic materials fermenting-ripening, moisture is reduced to 30%；
Step 6: grog discharging: by rotating fermentation conveyer so that it is conveyer belt, to driving the operating of cylinder end, will be fermented into
Ripe organic materials unloads from the conveyer belt of driving roller one end, completes the operation process that ferments.
Embodiment six:
The present embodiment utilizes the integral type fermentation induction system and integral type fermentation conveying fermentation process pair that the present invention provides
The pig manure of water content 80% ferments, and concrete steps are with the difference of embodiment 4:
Step 1: the allotment of organic materials: the pig manure of water content 80% and the pig manure fermentation returns of water content 30% are pressed
The ratio of 1:1 is thrown in, and the comprehensive moisture content making mixed organic materials is 55%；
Step 2: the stirring of organic materials: the organic materials that water content after mixing is 55% is stirred all by mixing plant
Even；
Step 3: crushing of organic materials: the organic materials stirred is broken into powder by chain breaker
Shape；
Step 4: the cloth of organic materials: by powdery organic materials by the thickness of feed layer of 150mm, pave cloth uniform ground
It is set on the conveyer belt of fermentation conveyer；
Step 5: the fermentation of organic materials: organic materials is at the enterprising aerobe fermentation of acting charitably of conveyer belt of fermentation conveyer, through 5
～12 hours, organic materials experience fermentation temperature is stepped up between 60 DEG C-75 DEG C therebetween, the most progressively drops through fermentation in 4 days
Returning to room temperature, organic materials fermenting-ripening, moisture is reduced to 35%；
Step 6: grog discharging: by rotating fermentation conveyer so that it is conveyer belt, to driving the operating of cylinder end, will be fermented into
Ripe organic materials unloads from the conveyer belt of driving roller one end, completes the operation process that ferments.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any pro forma restriction, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any technology people being familiar with this specialty
Member, in the range of without departing from technical solution of the present invention, when the method for available the disclosure above and technology contents make a little more
Move or be modified to the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, according to the present invention's
Any simple modification, equivalent variations and the modification that above example is made by technical spirit, all still falls within technical solution of the present invention
In the range of.
Claims (13)
1. an integral type fermentation induction system, it is characterised in that: it includes ferment conveyer (1) and equipment for pulverizing material (2),
Wherein, described fermentation conveyer (1) includes conveyer frame (11), drives cylinder (12), bend pulley (13), conveyer belt (14)
And carrying roller (15), described driving cylinder (12) and bend pulley (13) are respectively fixedly connected with at the two ends of conveyer frame (11),
Conveyer belt (14) is secured around driving on cylinder (12) and bend pulley (13) movably, and carrying roller (15) is installed on driving rolling
Conveyer frame (11) between cylinder (12) and bend pulley (13) is upper and torr supports the upper band in conveyer belt (14) and/or lower leukorrhagia
Side；Described equipment for pulverizing material (2) arranges and is installed on Vierendeel girder (21), and described Vierendeel girder (21) is connected and installed in described fermentation
The top of conveyer (1)；Equipment for pulverizing material (2) described in the organic materials needing fermentation is put into crushes, after crushing
Powdery organic materials falls into the enterprising aerobe fermentation of acting charitably of upper conveyor surface of the described fermentation conveyer (1) of lower section, logical after completing fermentation
Cross and run described fermentation conveyer (1) organic materials is exported from its outfan.
Integral type the most according to claim 1 fermentation induction system, it is characterised in that: described fermentation conveyer (1) upper
Side, the lower section of equipment for pulverizing material (2) arrange and are provided with distribution device (3), and described distribution device (3) is cloth bucket, described cloth
Hopper (31) lower edge, near the conveyor surface of described fermentation conveyer (1), is offered in the side of material conveyor (1) conveying direction
There is the cloth bucket discharging opening (311) of scalable thickness of feed layer；Or described distribution device (3) is cloth scraper plate (32), described cloth
Scraper plate (32) is provided with blade height governor motion (321): or described distribution device (3) is cloth helical axis (33)；Described cloth
Helical blade on material helical axis (33) is from middle contrary toward the two ends hand of spiral, and two ends are arranged on described fermentation by bearing block
The both sides of the conveyer frame (11) of conveyer (1), arrange on the bearing block at two ends simultaneously and are provided with helical axis altitude mixture control machine
Structure (331).
3. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described material breaks
Arrange under broken equipment (2) and horizontal mobile device (22) is installed, it is possible to linear reciprocation on the direction vertical with fermentation conveyer
Mobile；Described horizontal mobile device (22) is made up of walking roller (221) and hoofing part mechanism (222), described walking roller
(221) at least one, it is installed on below described equipment for pulverizing material and is supported in the walking track on described Vierendeel girder (21)
(212), on, hoofing part mechanism (222) is installed on the side of equipment for pulverizing material (2) lower section.
Integral type the most according to claim 3 fermentation induction system, it is characterised in that: described hoofing part mechanism (222)
Including hoofing part rocking arm (2221), hoofing part gear (2222), walking rack (211), described hoofing part gear
(2222) be installed on the side of described equipment for pulverizing material (2) lower section by bearing pin, wherein one end of bearing pin is shaken with hoofing part
Arm (2221) connects, and hoofing part gear (2222) walking rack (211) installed upper with Vierendeel girder (2222) is meshed, walking
Rocking arm (2221) is driven to drive hoofing part gear (2222), by drive equipment for pulverizing material (2) that is meshed with tooth bar (211)
On the direction vertical with fermentation conveyer, linear reciprocation moves.
5. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described material breaks
Broken front equipment end arranges and is provided with material lift equipment (4), and described material lift equipment (4) can be conveying worm；According to
The conveyer frame (11) of described fermentation conveyer (1) and the height of described equipment for pulverizing material (2) are different, described helical feed
The setting angle of machine (4) can regulate.
6. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described conveyer belt
(14) it is metal knitted guipure or plastics/nylon spiral woven guipure, PVC band, rubber strip；Or described conveyer belt (14) is
Transporting chain plate (16).
Integral type the most according to claim 6 fermentation induction system, it is characterised in that: described conveyer belt (14) or carrier chain
Aperture and air-vent (17) that hole back gauge is 1～15mm uniformly it is laid with on plate (16).
8. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described Vierendeel girder
(21) top of the conveyer frame (11) of the input both sides of described fermentation conveyer (1) it is installed on.
9. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described material breaks
Broken equipment (2) is chain breaker.
10. according to the integral type fermentation induction system described in claim 1 or 2 any one, it is characterised in that: described fermentation is defeated
Machine (1) is sent to be driven by reducing motor, motorized pulleys or artificial rocking arm；The driving cylinder (12) of described fermentation conveyer (1) or/and
Bend pulley (13) is hollow spine shape cylinder；The conveyer belt (14) of described fermentation conveyer (1) is rib belt or conveyor surface
Both sides arrange side block limit (18) is installed；The driving motor of fermentation induction system uses 380V three phase electric machine or 220v single-phase electricity
Machine.
The one that the integral type fermentation induction system that 11. 1 kinds utilize in claim 1 to 10 described in any claim is carried out
Formula fermentation conveying fermentation process, it is characterised in that it comprises the following steps:
Step 1: the allotment of organic materials: the fermentation returns of organic materials and water content 10%～30% is thrown in proportion,
The comprehensive moisture content making mixed organic materials is 38%～55%；
Step 2: the stirring of organic materials: the organic materials that water content after mixing is 38%～55% is stirred；
Step 3: crushing of organic materials: the organic materials stirred is broken into powdery by disintegrating apparatus；
Step 4: the cloth of organic materials: by powdery organic materials by certain thickness of feed layer, pave and be deployed to uniform ground
On the conveyer belt of fermentation conveyer；
Step 5: the fermentation of organic materials: organic materials fermentation conveyer the enterprising aerobe fermentation of acting charitably of conveyer belt, the most organic
Material experience fermentation temperature is stepped up to 60 DEG C-75 DEG C and arrives and progressively roll back room temperature, and organic materials fermenting-ripening, moisture contains
Amount is reduced to less than 35%；
Step 6: grog discharging: by rotating fermentation conveyer so that it is conveyer belt operates to driving cylinder end or bend pulley end,
The organic materials of fermenting-ripening is unloaded from conveyer belt, completes the operation process that ferments.
12. integral type according to claim 11 fermentation conveying fermentation process, it is characterised in that
Step 1 also includes using automatic recipe maker or manual type to throw in organic materials and fermentation returns in proportion；
Step 2 also includes by using mixing plant or manual type to be stirred organic materials；
Step 3 also includes promoting to throw in by material lift equipment by the organic materials stirred breaking into equipment for pulverizing material
Broken；
Step 4 also includes that powdery organic materials is deployed on the conveyer belt of fermentation conveyer by the thickness of feed layer of 150～500mm；
Powdery organic materials once or is several times laid the conveyer belt of the conveyer that completely ferments；
Step 6 also includes that the organic materials of fermenting-ripening disposably or several times from conveyer belt unloads.
13. according to the integral type fermentation conveying fermentation process described in claim 11-12 any claim, it is characterised in that
Described organic materials is one or more mixture；Described organic materials is or/and naturally connect by fermentation returns
Plant fermentation.
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| CN201610662233.7A CN106083223A (en) | 2016-08-12 | 2016-08-12 | Integral type fermentation induction system and fermentation process |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107227255A (en) * | 2017-07-18 | 2017-10-03 | 张志军 | Organic solid waste fermenting case |
| CN108129172A (en) * | 2018-01-20 | 2018-06-08 | 徐州市禾协肥业有限公司 | Opening solid belt Zymolysis Equipment |
| CN108178670A (en) * | 2018-01-20 | 2018-06-19 | 徐州市禾协肥业有限公司 | There is the belt installation for fermenting of flat material |
| CN108840732A (en) * | 2018-09-17 | 2018-11-20 | 农业部规划设计研究院 | A kind of full-automatic aerobic fermentation reactor of chain-plate type |
| CN109384010A (en) * | 2017-08-09 | 2019-02-26 | 南通中科淳源环保装备制造有限公司 | Sludge organism aerobic fermentation converts humus fermentation tank special intelligent cloth discharge system |
| CN110563496A (en) * | 2019-10-10 | 2019-12-13 | 浙江天地环保科技有限公司 | Full-automatic organic fertilizer feeding and distributing device and control method |
| CN111499440A (en) * | 2020-06-02 | 2020-08-07 | 常德品创园生物科技有限责任公司 | Discharging system of fermentation bed |
| CN112815689A (en) * | 2021-01-01 | 2021-05-18 | 浙江大学 | Full-closed drum-type intelligent fermentation dryer |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103980021A (en) * | 2014-05-08 | 2014-08-13 | 广西力源宝科技有限公司 | Three-dimensional environmentally-friendly fermentation system |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103980021A (en) * | 2014-05-08 | 2014-08-13 | 广西力源宝科技有限公司 | Three-dimensional environmentally-friendly fermentation system |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107227255A (en) * | 2017-07-18 | 2017-10-03 | 张志军 | Organic solid waste fermenting case |
| CN107227255B (en) * | 2017-07-18 | 2018-07-24 | 安徽安成工业设备有限公司 | Organic solid waste fermenting case |
| CN109384010A (en) * | 2017-08-09 | 2019-02-26 | 南通中科淳源环保装备制造有限公司 | Sludge organism aerobic fermentation converts humus fermentation tank special intelligent cloth discharge system |
| CN108129172A (en) * | 2018-01-20 | 2018-06-08 | 徐州市禾协肥业有限公司 | Opening solid belt Zymolysis Equipment |
| CN108178670A (en) * | 2018-01-20 | 2018-06-19 | 徐州市禾协肥业有限公司 | There is the belt installation for fermenting of flat material |
| CN108840732A (en) * | 2018-09-17 | 2018-11-20 | 农业部规划设计研究院 | A kind of full-automatic aerobic fermentation reactor of chain-plate type |
| CN110563496A (en) * | 2019-10-10 | 2019-12-13 | 浙江天地环保科技有限公司 | Full-automatic organic fertilizer feeding and distributing device and control method |
| CN111499440A (en) * | 2020-06-02 | 2020-08-07 | 常德品创园生物科技有限责任公司 | Discharging system of fermentation bed |
| CN112815689A (en) * | 2021-01-01 | 2021-05-18 | 浙江大学 | Full-closed drum-type intelligent fermentation dryer |
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