CN111826276A - Sawdust fermentation automatic processing equipment and preparation process thereof - Google Patents

Sawdust fermentation automatic processing equipment and preparation process thereof Download PDF

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Publication number
CN111826276A
CN111826276A CN202010725572.1A CN202010725572A CN111826276A CN 111826276 A CN111826276 A CN 111826276A CN 202010725572 A CN202010725572 A CN 202010725572A CN 111826276 A CN111826276 A CN 111826276A
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fermentation
crushing
case
motor
processing equipment
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叶松梅
叶圣益
刘桂康
孙孔兰
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Zhejiang Shuangyi Mushroom Co ltd
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Zhejiang Shuangyi Mushroom Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/48Automatic or computerized control

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Abstract

The invention discloses sawdust fermentation automatic processing equipment and a preparation process thereof, and the sawdust fermentation automatic processing equipment comprises a feeding mechanism, a spiral conveyor and a crushing mechanism, wherein the feeding mechanism and the spiral conveyor are respectively arranged at two adjacent side edges of the crushing mechanism, the belt conveying mechanism is arranged at the side edge of the spiral conveyor, the fermentation mechanism is arranged at the top of the side plate of the belt conveying mechanism, a receiving groove is arranged at the top of the belt conveying mechanism and is positioned under the fermentation mechanism, the sawdust fermentation automatic processing equipment can realize automatic feeding of materials through the feeding mechanism, crushing of the materials is realized through the crushing mechanism, automatic control fermentation of sawdust is realized through the fermentation mechanism, the sawdust which is fermented is collected and conveyed out through the receiving groove on the belt conveying mechanism, the whole processing procedure is relatively coherent, manual operation is not needed, and the automatic processing process of sawdust fermentation is realized, saves a large amount of labor cost and greatly improves the fermentation efficiency of the sawdust.

Description

Sawdust fermentation automatic processing equipment and preparation process thereof
Technical Field
The invention relates to the technical field of sawdust fermentation processing, in particular to sawdust fermentation automatic processing equipment and a preparation process thereof.
Background
The wood chips are used as main materials for cultivating the lucid ganoderma, the main components of the wood chips are crude fibers and carbohydrate, the wood chips are substances for providing a carbon source in a formula, on one hand, substances with bacteriostatic action, such as tannin and the like in the wood chips can be decomposed through stacking fermentation, meanwhile, the wood chip components are changed through fermentation, so that lignin and cellulose of the wood chips can be absorbed and utilized by military, on the other hand, wood chip cells can fully absorb moisture through long-term stacking fermentation, the wood chip cells have good water retention, meanwhile, a large amount of moisture is needed in the growth process of the lucid ganoderma spore powder, the sufficient moisture in the wood chip cells can be utilized by useless spore powder entities of the lucid ganoderma, and the wood chip fermentation generally uses recovered small wood blocks for fermentation.
The existing sawdust fermentation processing is generally divided into a plurality of steps to be carried out, an independent grinder is needed to grind small wood blocks firstly, then the grinded sawdust is collected and placed in a fermentation box to be fermented, a large amount of manpower and time are consumed in the material turnover process of the whole fermentation processing, the processing time of sawdust fermentation is greatly prolonged, and the fermentation efficiency is reduced.
Disclosure of Invention
The invention aims to provide sawdust fermentation automatic processing equipment and a preparation process thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: sawdust fermentation automated processing equipment, including feed mechanism, screw conveyer and rubbing crusher construct, two adjacent sides of rubbing crusher construct are provided with feed mechanism and screw conveyer respectively, screw conveyer's side is provided with belt conveyor, and belt conveyor's curb plate top is provided with fermentation mechanism, belt conveyor's top is provided with receives the silo, and receives the silo and be located fermentation mechanism under, one side that screw conveyer was kept away from to rubbing crusher construct is provided with the controller.
Preferably, rubbing crusher constructs including smashing the case, the top of smashing the case is provided with the feeder hopper, the feeder hopper internal rotation is connected with two crushing rollers, and two crushing sword cross arrangement in crushing roller outside, the tip of smashing the roller all passes the feeder hopper and is fixed with the gear, and two gear engagement connect, crushing motor is installed to the feeder hopper lateral wall, and the output shaft tip of crushing motor is fixed with the center pin of gear, smash the incasement and be fixed with the baffle, and the conical structure of baffle low side, the filter screen is installed to the baffle bottom, and vibrating motor is installed to baffle bottom symmetry.
Preferably, it stirs garrulous pole to lie in the baffle top rotation in the crushing incasement, and the tip that stirs garrulous pole passes crushing case and is fixed with driving pulley, the low side of crushing case is provided with carries the chamber, and carries the intracavity rotation to be connected with defeated material pole, the transport chamber of crushing incasement portion low side and screw conveyer's feed end intercommunication, the tip of defeated material pole passes crushing case and is fixed with driven pulley, driving pulley passes through belt transmission with driven pulley and is connected, driving motor is installed to the crushing case lateral wall, and driving motor's output shaft tip is fixed with driving pulley's center pin.
Preferably, feed mechanism includes riser, lifter plate and storage hopper, the side of smashing the case is provided with the riser, and riser surface sliding connection has the lifter plate, the top of lifter plate is rotated through the backup pad and is connected with the storage hopper, and the one end at lifter plate top is rotated through the connecting block and is connected with electric putter, electric putter's tip is rotated through the connecting block and is connected in the storage hopper bottom.
Preferably, fermentation mechanism includes the fermenting case, the fermenting case is installed at belt conveyor's curb plate top, and fermenting case and screw conveyer inside intercommunication, temperature sensor and humidity transducer are installed respectively to the top both ends of fermenting case, temperature sensor and humidity transducer's probe all stretches into in the fermenting case, the hot plate is installed at the top of fermenting case inner wall, and the fermenting case internal rotation is connected with the stirring rod, the rotation motor is installed at the fermenting case top, and the output shaft tip that rotates the motor passes the fermenting case and fixed with the stirring rod, the bottom of fermenting case is provided with the bin outlet, and the outside of bin outlet installs automatically controlled valve, the bin outlet is located and receives the silo directly over.
Preferably, the externally mounted of fermenting case has the water tank, and the top of water tank installs the water pump, the end of intaking of water pump stretches into the inside low side of water tank through communicating pipe, the play water end of water pump is connected with the water pipe, and the tip winding of water pipe is in the fermenting case outside, the nozzle is installed to one section equidistance in the fermenting case outside in the water pipe winding, and the tip of nozzle stretches into in the fermenting case.
Preferably, two corresponding inner walls of the storage hopper form a slope structure.
Preferably, the surface of the vertical plate is provided with a groove, the groove is connected with a lead screw in a rotating mode, a sliding block is integrally arranged on the side edge of the lifting plate and extends into the groove to be connected to the outer side of the lead screw in a threaded mode, the top of the vertical plate is provided with a servo motor, and the end portion of an output shaft of the servo motor penetrates through the vertical plate to be fixed with the lead screw.
The preparation method of the sawdust fermentation automatic processing equipment comprises the following steps:
the method comprises the following steps: feeding in the storage hopper earlier, the low side of riser is arranged in to control servo motor work, then control electric putter work, make electric putter's piston rod shrink, the storage hopper is in the state of outside slope this moment, push away a plurality of little billet to the storage hopper in, then electric putter resumes the primary importance, then the control lifter plate slides to the top of riser, the extension of electric putter piston rod is controlled again, make a plurality of little billets of storage hopper inside pour and smash in the feeder hopper.
Step two: after in little billet gets into the feeder hopper, the work of controller control crushing motor, crushing motor work makes gear revolve, it rotates simultaneously to connect two crushing rollers of realization through the meshing between two gears, and two crushing roller rotate the crisscross setting of crushing sword above that, smash little billet, material after smashing gets into smashes the incasement, stir the rotation of garrulous pole through the driving motor drive, carry out the regrinding to the saw-dust, vibrating motor work makes the saw-dust that reaches crushing degree place the transport intracavity of crushing incasement portion low side in through the filter screen simultaneously, the saw-dust that will reach crushing degree through defeated material pole is carried to screw conveyer department, the work of rethread screw conveyer is carried the saw-dust to fermentation incasement portion.
Step three: regulate and control to specific within range through the humiture of controller in with the fermenting case, monitor the inside humiture of fermenting case through temperature sensor and humidity transducer, be less than the scope of settlement when the temperature, temperature sensor detects the signal and transmits this signal to the controller, the heating of controller control hot plate, so that the inside temperature of fermenting case is transferred to required scope, when humidity is less than the scope of settlement, humidity transducer detects the signal and transmits this signal to the controller, the work of controller control water pump is taken the inside water of water tank out and is spouted to the fermenting case in through the nozzle, the automatically controlled valve on the controller control bin outlet is opened, the material whereabouts after making the fermentation accomplish is collected to receiving the inslot, and carry out through belt conveyor.
Compared with the prior art, the invention has the beneficial effects that: according to the automatic feeding device, the automatic feeding of materials can be realized through the feeding mechanism, the crushing of the materials is realized through the crushing mechanism, the automatic control fermentation of sawdust is realized through the fermentation mechanism, the sawdust which is fermented is collected and transported out through the material receiving groove on the belt conveying mechanism, the whole processing procedure is relatively coherent, manual operation is not needed, the automatic processing process of sawdust fermentation is realized, a large amount of labor cost is saved, and the fermentation efficiency of the sawdust is greatly improved.
Drawings
FIG. 1 is a schematic view of the overall connection structure of the present invention;
FIG. 2 is a schematic view of a connection structure of the feeding mechanism and the crushing mechanism according to the present invention;
FIG. 3 is an enlarged view of the structure of the present invention at B.
In the figure: 1. a feeding mechanism; 2. a screw conveyor; 3. a crushing mechanism; 4. a controller; 5. a fermentation mechanism; 6. a crushing box; 7. a feed hopper; 8. a crushing roller; 9. a gear; 10. a grinding motor; 11. a stirring and crushing rod; 12. a partition plate; 13. a filter screen; 14. a vibration motor; 15. a material conveying rod; 16. a driven pulley; 17. a drive pulley; 18. a vertical plate; 19. a lead screw; 20. a servo motor; 21. a lifting plate; 22. a storage hopper; 23. an electric push rod; 24. a belt conveying mechanism; 25. a material receiving groove; 26. a fermentation box; 27. rotating the motor; 28. a temperature sensor; 29. heating plates; 30. a humidity sensor; 31. a water tank; 32. a discharge outlet; 33. a material turning rod; 34. a water pump; 35. a water pipe; 36. a drive motor; 37. and (4) a nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: sawdust fermentation automated processing equipment, including feed mechanism 1, screw conveyer 2 and rubbing crusher construct 3, two adjacent sides of rubbing crusher construct 3 are provided with feed mechanism 1 and screw conveyer 2 respectively, screw conveyer 2's side is provided with belt conveyor 24, and belt conveyor 24's curb plate top is provided with fermentation mechanism 5, belt conveyor 24's top is provided with receives silo 25, and receives the silo 25 and be located fermentation mechanism 5 under, one side that screw conveyer 2 was kept away from to rubbing crusher construct 3 is provided with controller 4.
Referring to fig. 1, the crushing mechanism 3 includes a crushing box 6, a feed hopper 7 is arranged at the top of the crushing box 6, two crushing rollers 8 are rotatably connected in the feed hopper 7, crushing knives at the outer sides of the two crushing rollers 8 are arranged in a crossed manner, gears 9 are fixed at the end parts of the crushing rollers 8 through the feed hopper 7, the two gears 9 are meshed and connected, a crushing motor 10 is installed on the side wall of the feed hopper 7, the end part of an output shaft of the crushing motor 10 is fixed with a central shaft of the gear 9, a partition plate 12 is fixed in the crushing box 6, the lower end of the partition plate 12 is in a tapered structure, a filter screen 13 is installed at the bottom of the partition plate 12, and vibration motors 14 are symmetrically installed at the bottom of the partition plate 12;
wherein, get into the feeder hopper 7 after when the billet, the work of controller 4 control crushing motor 10, the work of crushing motor 10 makes gear 9 rotate, connect through the meshing between two gears 9 and realize two crushing rollers 8 and rotate simultaneously, and two crushing rollers 8 rotate in that it is crisscross the setting of crushing sword, smash the billet, material after smashing gets into crushing case 6 in, stir the rotation of garrulous pole 11 through the drive motor 36 drive, carry out the regrinding to the saw-dust, vibrating motor 14 work makes the saw-dust that reaches crushing degree place in the transport intracavity of the inside low side of crushing case 6 through filter screen 13 simultaneously.
Referring to fig. 1, a stirring rod 11 is rotatably connected to the crushing box 6 above a partition plate 12, and the end of the crushing rod 11 is fixed with a driving belt pulley 17 through the crushing box 6, the lower end of the crushing box 6 is provided with a conveying cavity, and a material conveying rod 15 is rotatably connected in the conveying cavity, the conveying cavity at the lower end in the crushing box 6 is communicated with the feeding end of the screw conveyor 2, the end part of the material conveying rod 15 penetrates through the crushing box 6 to be fixed with a driven belt pulley 16, the driving belt pulley 17 is in transmission connection with the driven belt pulley 16 through a belt, the side wall of the crushing box 6 is provided with a driving motor 36, the end part of an output shaft of the driving motor 36 is fixed with the central shaft of the driving belt pulley 17, the arrangement is convenient for driving the stirring rod 11 and the material conveying rod 15 to rotate, the sawdust can be crushed again through the rotation of the stirring rod 11, the conveying rod 15 is convenient for conveying the wood chips reaching the crushing degree to the screw conveyor 2;
wherein, control driving motor 36 work through controller 4 and make drive pulley 17 rotate, be connected through the transmission of drive pulley 17 with driven pulley 16 and make defeated material pole 15 and stir garrulous pole 11 and rotate, stir garrulous rotation of pole 11 and can smash the saw-dust once more, be convenient for carry the saw-dust that reaches crushing degree to screw conveyer 2 department through defeated material pole 15.
Referring to fig. 2, the feeding mechanism 1 includes a vertical plate 18, a lifting plate 21 and a material storage hopper 22, the vertical plate 18 is disposed on the side of the crushing box 6, the lifting plate 21 is slidably connected to the surface of the vertical plate 18, the top of the lifting plate 21 is rotatably connected to the material storage hopper 22 through a support plate, one end of the top of the lifting plate 21 is rotatably connected to an electric push rod 23 through a connection block, the end of the electric push rod 23 is rotatably connected to the bottom of the material storage hopper 22 through the connection block, and automatic feeding can be achieved through the arrangement;
when the material is loaded into the material storage hopper 22, the lifting plate 21 is placed at the lower end of the vertical plate 18, then the electric push rod 23 is controlled to work, a piston rod of the electric push rod 23 is contracted, the material storage hopper 22 is in an outward inclined state at the moment, a plurality of small wood blocks are pushed into the material storage hopper 22, then the electric push rod 23 restores to the original position, then the lifting plate 21 is controlled to slide to the top end of the vertical plate 18, the piston rod of the electric push rod 23 is controlled to extend, and the plurality of small wood blocks in the material storage hopper 22 are poured into the material storage hopper 7 to be crushed.
Referring to fig. 1, the fermentation mechanism 5 includes a fermentation box 26, the top of a side plate of the belt conveying mechanism 24 is provided with the fermentation box 26, the fermentation box 26 is communicated with the inside of the screw conveyor 2, two ends of the top of the fermentation box 26 are respectively provided with a temperature sensor 28 and a humidity sensor 30, probes of the temperature sensor 28 and the humidity sensor 30 extend into the fermentation box 26, the top of the inner wall of the fermentation box 26 is provided with a heating plate 29, the fermentation box 26 is rotatably connected with a material turning rod 33, the top of the fermentation box 26 is provided with a rotating motor 27, an output shaft end of the rotating motor 27 penetrates through the fermentation box 26 and is fixed with the material turning rod 33, the bottom of the fermentation box 26 is provided with a material discharge port 32, an electric control valve is arranged on the outer side of the material discharge port 32, the material discharge port 32 is positioned right above the material receiving groove 25, and fermentation of wood chips, the arrangement of the material turning rod 33 facilitates the continuous turning of the wood chips in the fermentation box 26, so that the fermentation speed is increased, and the fermentation efficiency is improved;
wherein, regulate and control the humiture in the fermenting case 26 to specific range through controller 4, monitor the inside humiture of fermenting case 26 through temperature sensor 28 and humidity transducer 30, when the temperature is less than the scope of setting for, temperature sensor 28 detects the signal and transmits this signal to controller 4, and controller 4 control heating board 29 heats to make the inside temperature of fermenting case 26 transfer to required scope.
Referring to fig. 3, a water tank 31 is installed outside the fermentation tank 26, a water pump 34 is installed on the top of the water tank 31, a water inlet end of the water pump 34 extends into a lower end of the inside of the water tank 31 through a communicating pipe, a water outlet end of the water pump 34 is connected with a water pipe 35, an end portion of the water pipe 35 is wound on the outside of the fermentation tank 26, nozzles 37 are installed on a section of the water pipe 35 wound on the outside of the fermentation tank 26 at equal intervals, and an end portion of each nozzle 37 extends into the fermentation tank 26, so that the humidity inside the fermentation tank 26 can be conveniently regulated and;
when the humidity is lower than the set range, the humidity sensor 30 detects a signal and transmits the signal to the controller 4, and the controller 4 controls the water pump 34 to pump out the water in the water tank 31 and spray the water into the fermentation tank 26 through the nozzle 37 so as to keep the water in the specific humidity range, thereby greatly shortening the fermentation time of the wood chips.
Referring to fig. 2, two corresponding inner walls of the storage hopper 22 form a slope structure, so that small wood blocks inside the storage hopper 22 can be poured into the feeding hopper 7 conveniently.
Referring to fig. 2, a groove is formed in the surface of the vertical plate 18, a lead screw 19 is rotatably connected in the groove, a slider is integrally arranged on the side of the lifting plate 21, the slider extends into the groove and is connected to the outer side of the lead screw 19 in an internal thread manner, a servo motor 20 is mounted at the top of the vertical plate 18, and the end of an output shaft of the servo motor 20 penetrates through the vertical plate 18 and is fixed with the lead screw 19, so that the lifting plate 21 is driven to lift;
the servo motor 20 is controlled by the controller 4 to work, so that the screw rod 19 rotates, and the lifting plate 21 is lifted through the threaded connection between the screw rod 19 and the upper sliding block of the lifting plate 21.
The preparation method of the sawdust fermentation automatic processing equipment comprises the following steps:
the method comprises the following steps: the material is firstly loaded into the material storage hopper 22, the servo motor 20 is controlled to work, the lifting plate 21 is arranged at the lower end of the vertical plate 18, then the electric push rod 23 is controlled to work, a piston rod of the electric push rod 23 is contracted, at the moment, the material storage hopper 22 is in an outwards inclined state, a plurality of small wood blocks are pushed into the material storage hopper 22, then the electric push rod 23 is restored to the original position, then the lifting plate 21 is controlled to slide to the top end of the vertical plate 18, the piston rod of the electric push rod 23 is controlled to extend, and the small wood blocks in the material storage hopper 22 are poured into the material storage hopper 7 to be crushed.
Step two: after in little billet gets into feeder hopper 7, the work of controller 4 control crushing motor 10, crushing motor 10 work makes gear 9 rotate, it rotates simultaneously to connect through the meshing between two gears 9 and realizes two crushing rollers 8, and two crushing roller 8 rotate in the crisscross setting of crushing sword on it, smash little billet, material after smashing gets into crushing incasement 6, stir the rotation of garrulous pole 11 through the drive of driving motor 36, carry out the regrinding to the saw-dust, vibrating motor 14 work makes the saw-dust that reaches crushing degree place the transport intracavity of the inside low side of crushing case 6 in through filter screen 13 simultaneously, carry to screw conveyer 2 department through defeated material pole 15 saw-dust that will reach crushing degree, the work of rethread screw conveyer 2 is carried the saw-dust to fermentation case 26 inside.
Step three: the temperature and humidity in the fermentation box 26 are regulated to a specific range through the controller 4, the temperature and humidity in the fermentation box 26 are monitored through the temperature sensor 28 and the humidity sensor 30, when the temperature is lower than a set range, the temperature sensor 28 detects a signal and transmits the signal to the controller 4, the controller 4 controls the heating plate 29 to heat, so that the temperature in the fermentation box 26 is regulated to a required range, when the humidity is lower than the set range, the humidity sensor 30 detects the signal and transmits the signal to the controller 4, the controller 4 controls the water pump 34 to work, water in the water tank 31 is pumped out and sprayed into the fermentation box 26 through the nozzle 37, the controller 4 controls the electric control valve on the discharge port 32 to be opened, and materials after fermentation are made to fall into the material receiving groove 25 to be collected and are conveyed out through the belt conveying mechanism 24.
The working principle is as follows: firstly, feeding materials into a storage hopper 22, controlling a servo motor 20 to work to place a lifting plate 21 at the lower end of a vertical plate 18, then controlling an electric push rod 23 to work to enable a piston rod of the electric push rod 23 to contract, at the moment, the storage hopper 22 is in an outward inclined state, pushing a plurality of small wood blocks into the storage hopper 22, then restoring the electric push rod 23 to the original position, then controlling the lifting plate 21 to slide to the top end of the vertical plate 18, then controlling the piston rod of the electric push rod 23 to extend to enable the plurality of small wood blocks in the storage hopper 22 to be poured into a feed hopper 7 to be crushed, after the small wood blocks enter the feed hopper 7, controlling a crushing motor 10 to work by a controller 4, enabling a gear 9 to work by a crushing motor 10 to enable gears 9 to rotate, enabling two crushing rollers 8 to simultaneously rotate through meshing connection between the two gears 9, and enabling crushing knives on the two crushing rollers 8 to rotate to be arranged, the crushed materials enter the crushing box 6, the driving motor 36 drives the stirring rod 11 to rotate, secondary crushing is carried out on the wood chips, meanwhile, the vibration motor 14 works to enable the wood chips reaching the crushing degree to be placed in a conveying cavity at the lower end in the crushing box 6 through the filter screen 13, the wood chips reaching the crushing degree are conveyed to the position of the screw conveyor 2 through the material conveying rod 15, and then the wood chips are conveyed to the interior of the fermentation box 26 through the work of the screw conveyor 2;
the temperature and humidity in the fermentation box 26 are regulated to a specific range through the controller 4, the temperature and humidity in the fermentation box 26 are monitored through the temperature sensor 28 and the humidity sensor 30, when the temperature is lower than a set range, the temperature sensor 28 detects a signal and transmits the signal to the controller 4, the controller 4 controls the heating plate 29 to heat, so that the temperature in the fermentation box 26 is regulated to a required range, when the humidity is lower than the set range, the humidity sensor 30 detects the signal and transmits the signal to the controller 4, the controller 4 controls the water pump 34 to work, water in the water tank 31 is pumped out and sprayed into the fermentation box 26 through the nozzle 37, the controller 4 controls the electric control valve on the discharge port 32 to be opened, and materials after fermentation are made to fall into the material receiving groove 25 to be collected and are conveyed out through the belt conveying mechanism 24.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. Sawdust fermentation automated processing equipment, including feed mechanism (1), screw conveyer (2) and rubbing crusher constructs (3), two adjacent sides of rubbing crusher structure (3) are provided with feed mechanism (1) and screw conveyer (2) respectively, its characterized in that: the side of screw conveyer (2) is provided with belt conveyor (24), and the curb plate top of belt conveyor (24) is provided with fermentation mechanism (5), the top of belt conveyor (24) is provided with receives silo (25), and receives silo (25) and be located fermentation mechanism (5) under, one side that screw conveyer (2) was kept away from in rubbing crusher mechanism (3) is provided with controller (4).
2. The wood chip fermentation automatic processing equipment of claim 1, characterized in that: rubbing crusher constructs (3) including smashing case (6), the top of smashing case (6) is provided with feeder hopper (7), feeder hopper (7) internal rotation is connected with two crushing roller (8), and the crushing sword cross arrangement in two crushing roller (8) outsides, the tip of crushing roller (8) all passes feeder hopper (7) and is fixed with gear (9), and two gear (9) meshing connections, crushing motor (10) are installed to feeder hopper (7) lateral wall, and the output shaft tip of crushing motor (10) is fixed with the center pin of gear (9), smash case (6) internal fixation has baffle (12), and baffle (12) low side taper structure, filter screen (13) are installed to baffle (12) bottom, and baffle (12) bottom symmetry installs vibrating motor (14).
3. The wood chip fermentation automatic processing equipment according to claim 2, characterized in that: it stirs garrulous pole (11) to be located baffle (12) top rotation in crushing case (6), and the tip that stirs garrulous pole (11) passes crushing case (6) and is fixed with drive pulley (17), the low side of crushing case (6) is provided with the transport chamber, and carries the intracavity rotation to be connected with defeated material pole (15), the transport chamber of crushing case (6) inside low side and the feed end intercommunication of screw conveyer (2), the tip of defeated material pole (15) passes crushing case (6) and is fixed with driven pulley (16), drive pulley (17) are connected through belt transmission with driven pulley (16), drive motor (36) are installed to crushing case (6) lateral wall, and the output shaft tip of drive motor (36) is fixed with the center pin of drive pulley (17).
4. The wood chip fermentation automatic processing equipment according to claim 2, characterized in that: feeding mechanism (1) includes riser (18), lifter plate (21) and storage hopper (22), the side of smashing case (6) is provided with riser (18), and riser (18) surface sliding connection has lifter plate (21), the top of lifter plate (21) is connected with storage hopper (22) through the backup pad rotation, and the one end at lifter plate (21) top is connected with electric putter (23) through the connecting block rotation, the tip of electric putter (23) is connected in storage hopper (22) bottom through the connecting block rotation.
5. The wood chip fermentation automatic processing equipment of claim 1, characterized in that: fermentation mechanism (5) are including fermentation case (26), fermentation case (26) are installed at the curb plate top of belt conveyor (24), and fermentation case (26) and screw conveyer (2) inside intercommunication, temperature sensor (28) and humidity transducer (30) are installed respectively to the top both ends of fermentation case (26), temperature sensor (28) and humidity transducer (30) probe all stretch into in fermentation case (26), hot plate (29) are installed at the top of fermentation case (26) inner wall, and fermentation case (26) internal rotation is connected with material turning rod (33), rotation motor (27) are installed at fermentation case (26) top, and the output shaft tip that rotates motor (27) passes fermentation case (26) and material turning rod (33) is fixed, the bottom of fermentation case (26) is provided with bin outlet (32), and the automatically controlled valve is installed in the outside of bin outlet (32), the discharge opening (32) is positioned right above the material receiving groove (25).
6. The wood chip fermentation automatic processing equipment of claim 5, characterized in that: the externally mounted of fermenting case (26) has water tank (31), and water pump (34) are installed at the top of water tank (31), the end of intaking of water pump (34) stretches into the inside low end of water tank (31) through communicating pipe, the play water end of water pump (34) is connected with water pipe (35), and the tip winding of water pipe (35) is in the fermenting case (26) outside, nozzle (37) are installed in one section equidistance in fermenting case (26) outside in winding of water pipe (35), and the tip of nozzle (37) stretches into in fermenting case (26).
7. The wood chip fermentation automatic processing equipment of claim 4, characterized in that: the two corresponding inner walls of the material storage hopper (22) form a slope-shaped structure.
8. The wood chip fermentation automatic processing equipment of claim 4, characterized in that: the improved lifting device is characterized in that a groove is formed in the surface of the vertical plate (18), a lead screw (19) is connected in the groove in a rotating mode, a sliding block is integrally arranged on the side edge of the lifting plate (21), the sliding block extends into the groove and is connected to the outer side of the lead screw (19) in an inner thread mode, a servo motor (20) is installed at the top of the vertical plate (18), and the end portion of an output shaft of the servo motor (20) penetrates through the vertical plate (18) to be fixed.
9. The preparation method of the sawdust fermentation automatic processing equipment is characterized by comprising the following steps:
the method comprises the following steps: the method comprises the steps of firstly feeding materials into a material storage hopper (22), controlling a servo motor (20) to work to place a lifting plate (21) at the lower end of a vertical plate (18), then controlling an electric push rod (23) to work to enable a piston rod of the electric push rod (23) to contract, enabling the material storage hopper (22) to be in an outwards inclined state, pushing a plurality of small wood blocks into the material storage hopper (22), then enabling the electric push rod (23) to recover to the original position, then controlling the lifting plate (21) to slide to the top end of the vertical plate (18), and then controlling the piston rod of the electric push rod (23) to extend to enable the plurality of small wood blocks inside the material storage hopper (22) to be poured into a material feeding hopper (7) to be smashed.
Step two: when the small wood blocks enter the feed hopper (7), the controller (4) controls the grinding motor (10) to work, the grinding motor (10) works to rotate the gear (9), the two crushing rollers (8) rotate simultaneously through the meshed connection between the two gears (9), and the crushing knives on the two crushing rollers (8) are arranged in a staggered way during the rotation, the small wood blocks are crushed, the crushed materials enter a crushing box (6), a driving motor (36) drives a stirring rod (11) to rotate, the wood chips are crushed for the second time, simultaneously the vibration motor (14) works to ensure that the wood chips reaching the crushing degree are arranged in a conveying cavity at the lower end inside the crushing box (6) through the filter screen (13), the sawdust which reaches the crushing degree is conveyed to the position of the screw conveyor (2) through the conveying rod (15), and then is conveyed to the interior of the fermentation box (26) through the work of the screw conveyor (2).
Step three: the temperature and the humidity in the fermentation box (26) are regulated to a specific range through the controller (4), the temperature and the humidity in the fermentation box (26) are monitored through the temperature sensor (28) and the humidity sensor (30), when the temperature is lower than a set range, the temperature sensor (28) detects a signal and transmits the signal to the controller (4), the controller (4) controls the heating plate (29) to heat, so that the temperature in the fermentation box (26) is regulated to a required range, when the humidity is lower than the set range, the humidity sensor (30) detects the signal and transmits the signal to the controller (4), the controller (4) controls the water pump (34) to work to pump water in the water tank (31) out and spray the water into the fermentation box (26) through the nozzle (37), the controller (4) controls the electric control valve on the opening (32) to be opened, so that the fermented materials fall into the material receiving tank (25) to be collected, and is conveyed out by a belt conveying mechanism (24).
CN202010725572.1A 2020-07-24 2020-07-24 Sawdust fermentation automatic processing equipment and preparation process thereof Pending CN111826276A (en)

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