CN205677807U - The membrane pump that a kind of chip type piezoelectric vibrator drives - Google Patents
The membrane pump that a kind of chip type piezoelectric vibrator drives Download PDFInfo
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Abstract
本实用新型涉及一种晶片型压电振子驱动的隔膜泵,属流体驱动控制领域。腔体端部安装的隔膜和泵盖构成泵腔,施力件圆盘和挡板压接在隔膜两侧,施力件导杆端部装有连接块,连接块上装有压电振子,压电振子两端固定在左右壁板上;压电振子安装前为平直结构且长度大于左右壁板间距,安装后变成弯曲结构且压电晶片半径小于基板半径,晶片承受压应力;连接块左侧驱动单元I和右侧驱动单元II间的电压相位相反,两个驱动单元中压电振子的缩短量和伸长量相互制约。特色与优势:通过安装方法构造伸缩式压电驱动器,制作方法及工艺简单、成本低;压电片仅受压应力、且两驱动单元变形量相互制约,可靠性高;易通过增加压电振子数量和长度提高泵的流量和压力。
The utility model relates to a diaphragm pump driven by a wafer-type piezoelectric vibrator, which belongs to the field of fluid drive control. The diaphragm and the pump cover installed at the end of the cavity constitute the pump chamber, the disk and the baffle of the force application member are crimped on both sides of the diaphragm, the end of the guide rod of the force application member is equipped with a connecting block, and the piezoelectric vibrator is installed on the connection block. The two ends of the electric vibrator are fixed on the left and right wall plates; the piezoelectric vibrator is a straight structure before installation and the length is greater than the distance between the left and right wall plates, and it becomes a curved structure after installation, and the radius of the piezoelectric chip is smaller than the radius of the substrate, and the chip bears compressive stress; the connecting block The voltage phases between the left drive unit I and the right drive unit II are opposite, and the shortening and elongation of the piezoelectric vibrator in the two driving units are mutually restricted. Features and advantages: The telescopic piezoelectric actuator is constructed by the installation method, the manufacturing method and process are simple, and the cost is low; the piezoelectric sheet is only subjected to compressive stress, and the deformation of the two drive units is mutually restricted, and the reliability is high; it is easy to increase the piezoelectric vibrator Quantity and length increase pump flow and pressure.
Description
技术领域technical field
本实用新型属于流体驱动与控制领域,具体涉及一种晶片型压电振子驱动的隔膜泵。The utility model belongs to the field of fluid drive and control, in particular to a diaphragm pump driven by a wafer-type piezoelectric vibrator.
背景技术Background technique
压电泵以其结构简单、体积小、反应快、无电磁干扰、易于操作、流量及压力可控性好等诸多优势,在医疗、化学分析、航空航天、汽车发动机及燃料电池的燃料供给、微机电液系统等方面都有广泛的应用前景,其研制开发备受世界各国学者的广泛关注。为满足不同领域的应用需求,人们提出了多种结构形式的压电泵。尽管现有压电泵的结构形式及性能差异较大,但都是利用晶片型压电振子在电场作用下产生的弯曲变形实现流体驱动的。因压电泵每个工作循环输出的流体即为压电振子变形所引起的泵腔的容积变化量,故可实现流量及压力的精确控制,尤其适用于药品控释、化学试剂配比,燃料电池燃料供给等方面。现有压电泵大都由圆形压电振子驱动的,其输出流量及压力较低,仅能用于低压力和微流量的场合;最关键的是,工作中压电振子双向弯曲变形、压电晶片承受交变的拉-压应力,故易因变形量过大而破损、可靠性低、无法通过增加压电振子尺度和驱动电压提高输出流量和压力。Piezoelectric pump has many advantages such as simple structure, small size, fast response, no electromagnetic interference, easy operation, good flow and pressure controllability, etc. Micro-electro-hydraulic systems and other aspects have broad application prospects, and their research and development have attracted extensive attention from scholars all over the world. In order to meet the application requirements in different fields, piezoelectric pumps with various structures have been proposed. Although the structural forms and performances of the existing piezoelectric pumps are quite different, they all use the bending deformation of the wafer-shaped piezoelectric vibrator under the action of an electric field to realize fluid drive. Because the fluid output by each working cycle of the piezoelectric pump is the volume change of the pump cavity caused by the deformation of the piezoelectric vibrator, it can realize precise control of flow and pressure, especially suitable for controlled release of drugs, chemical reagent proportioning, fuel Battery fuel supply, etc. Most of the existing piezoelectric pumps are driven by circular piezoelectric vibrators, whose output flow and pressure are relatively low, and can only be used in low-pressure and micro-flow occasions; The transistor is subjected to alternating tension-compression stress, so it is easy to be damaged due to excessive deformation, has low reliability, and cannot increase the output flow and pressure by increasing the scale of the piezoelectric vibrator and the driving voltage.
发明内容Contents of the invention
针对现有压电泵输出能力和可靠性方面的不足,本实用新型提出一种压电晶片振子驱动的隔膜泵。本实用新型采用的实施方案是:泵体上设有左壁板和右壁板,左壁板上设有相互连通的导向孔和腔体,腔体侧壁端部经螺钉安装有隔膜和泵盖,泵盖上设有进口阀和出口阀,隔膜和泵盖构成泵腔;施力件的圆盘和挡板经螺母和施力件的导杆上的螺纹压接在隔膜的两侧;为获得较大的输出流量,隔膜为0.2mm和0.1mm厚时,施力件圆盘直径分别为D1=(0.55~0.75)D2和D1=(0.7~0.9)D2,式中D2为泵腔直径;导杆经导向孔伸出,导杆端部经螺母固定有连接块,连接块上经压块和螺钉安装有两组压电振子,压电振子两端经压块和螺钉分别固定在左壁板和右壁板上,压电振子由金属基板和压电晶片粘接而成;压电振子安装前的自由状态下为平直结构、且其长度大于左壁板和右壁板间的距离,压电振子安装后变成弯曲结构、且压电晶片曲率半径小于金属基板的曲率半径,压电晶片承受压应力、金属基板承受拉应力;压电振子上处于连接块左侧的部分构成驱动单元I、右侧部分构成驱动单元II,驱动单元I和驱动单元II的驱动电压相位差为180度。Aiming at the deficiencies in output capacity and reliability of existing piezoelectric pumps, the utility model proposes a diaphragm pump driven by a piezoelectric wafer vibrator. The implementation scheme adopted by the utility model is: the pump body is provided with a left wall plate and a right wall plate, and the left wall plate is provided with a guide hole and a cavity connected to each other, and the end of the side wall of the cavity is installed with a diaphragm and a pump. Cover, the pump cover is provided with an inlet valve and an outlet valve, the diaphragm and the pump cover form a pump chamber; the disc and baffle of the force applying member are crimped on both sides of the diaphragm through the thread on the nut and the guide rod of the force applying member; In order to obtain a larger output flow, when the diaphragm is 0.2mm and 0.1mm thick, the diameters of the discs of the force application member are D1=(0.55~0.75)D2 and D1=(0.7~0.9)D2, where D2 is the pump chamber Diameter; the guide rod protrudes through the guide hole, the end of the guide rod is fixed with a connecting block through a nut, and two sets of piezoelectric vibrators are installed on the connecting block through a pressing block and screws, and the two ends of the piezoelectric vibrator are respectively fixed on the On the left wall and the right wall, the piezoelectric vibrator is bonded by a metal substrate and a piezoelectric chip; the piezoelectric vibrator is a straight structure in a free state before installation, and its length is greater than that between the left wall and the right wall. After the piezoelectric vibrator is installed, it becomes a curved structure, and the curvature radius of the piezoelectric chip is smaller than that of the metal substrate. The piezoelectric chip bears compressive stress and the metal substrate bears tensile stress; the part of the piezoelectric vibrator on the left side of the connecting block The driving unit I is constituted, and the right part constitutes the driving unit II, and the driving voltage phase difference between the driving unit I and the driving unit II is 180 degrees.
工作过程中,驱动单元I受电压作用伸长时驱动单元II受电压作用缩短,导杆向右运动,泵腔容积增加、流体压力降低,流体经进口阀进入泵腔;驱动电压换向后,驱动单元I受电压作用缩短时驱动单元II受电压作用伸长,导杆向左运动,泵腔容积减小、流体压力增加,泵腔内流体经出口阀流出;驱动电压连续地交替变化时即形成了导杆的左右往复运动及流体的连续输出;压电振子在一个驱动单元中受电压作用伸长量达最大时在另一个驱动单元中缩短量达到最大,缩短量和伸长量相互制约,从而确保压电晶片始终工作在合理的压应力范围内;其它条件确定时,增加压电振子数量和长度可分别提高输出压力和流量。During the working process, when the driving unit I is extended by the voltage, the driving unit II is shortened by the voltage, the guide rod moves to the right, the volume of the pump chamber increases, the fluid pressure decreases, and the fluid enters the pump chamber through the inlet valve; after the driving voltage is reversed, When the driving unit I is shortened by the voltage, the driving unit II is extended by the voltage, the guide rod moves to the left, the volume of the pump chamber decreases, the fluid pressure increases, and the fluid in the pump chamber flows out through the outlet valve; when the driving voltage changes continuously and alternately The left and right reciprocating motion of the guide rod and the continuous output of the fluid are formed; when the piezoelectric vibrator reaches the maximum elongation under the action of voltage in one driving unit, the shortening reaches the maximum in the other driving unit, and the shortening and elongation are mutually restricted. In this way, it can be ensured that the piezoelectric wafer always works within a reasonable range of compressive stress; when other conditions are determined, increasing the number and length of piezoelectric vibrators can increase the output pressure and flow rate respectively.
优势与特色:①通过安装的方法将平直压电振子变成弯曲结构,形成伸缩式压电驱动器,制作方法及工艺简单、成本低;②压电晶片仅工作在压应力状态下、且两个驱动单元的变形量相互制约,故可靠性高;③便于通过增加压电振子数量和长度增加提供泵的输出压力和流量。Advantages and features: ①The flat piezoelectric vibrator is changed into a curved structure by means of installation to form a telescopic piezoelectric driver. The manufacturing method and process are simple and the cost is low; The deformation of the two drive units is mutually restricted, so the reliability is high; ③ It is convenient to increase the output pressure and flow of the pump by increasing the number and length of the piezoelectric vibrator.
附图说明Description of drawings
图1是本实用新型一个较佳实施例中泵的结构原理简图;Fig. 1 is a schematic diagram of the structure and principle of the pump in a preferred embodiment of the utility model;
图2是本实用新型一个较佳实施例中压电振子的结构示意图;Fig. 2 is a structural schematic diagram of a piezoelectric vibrator in a preferred embodiment of the present invention;
图3是本实用新型一个较佳实施例中泵体的结构图;Fig. 3 is a structural diagram of the pump body in a preferred embodiment of the utility model;
图4是本实用新型一个较佳实施例中施力件的结构图;Fig. 4 is a structural diagram of a force applying member in a preferred embodiment of the present invention;
图5是本实用新型两个驱动单元的电压相位关系图。Fig. 5 is a voltage phase relationship diagram of two drive units of the present invention.
具体实施方式detailed description
泵体h上设有左壁板h1和右壁板h2,左壁板h1上设有相互连通的导向孔h4和腔体C,腔体C的侧壁h3的端部经螺钉安装有隔膜c和泵盖a,泵盖a上设有进口阀a2和出口阀a1,隔膜c和泵盖a构成泵腔C1;施力件b的圆盘b1和挡板d经螺母e和施力件b的导杆b2上的螺纹压接在隔膜c的两侧;为获得较大的输出流量,隔膜c为0.2mm厚时施力件b的圆盘b1的直径D1=(0.55~0.75)D2,隔膜c为0.1mm厚时施力件b的圆盘b1的直径D1=(0.7~0.9)D2,式中D2为泵腔C1的直径;导杆b2经导向孔h4伸出,导杆b2的端部经螺母固定有连接块i,连接块i上经压块f和螺钉安装有两组压电振子g,压电振子g的两端经压块f和螺钉分别固定在左壁板h1和右壁板h2上,压电振子g由金属基板g1和压电晶片g2粘接而成;压电振子g安装前的自由状态下为平直结构、且其长度L1大于左壁板h1和右壁板h2间的距离L2,压电振子g安装后变成弯曲结构、且压电晶片g2曲率半径小于金属基板g1的曲率半径,压电晶片g2承受压应力、金属基板g1承受拉应力;压电振子g上处于连接块i左侧的部分构成驱动单元I、右侧部分构成驱动单元II,驱动单元I和驱动单元II的驱动电压相位差为180度。The pump body h is provided with a left wall plate h1 and a right wall plate h2, and the left wall plate h1 is provided with a guide hole h4 and a cavity C communicating with each other, and the end of the side wall h3 of the cavity C is installed with a diaphragm c via screws. And the pump cover a, the pump cover a is provided with the inlet valve a2 and the outlet valve a1, the diaphragm c and the pump cover a constitute the pump chamber C1; the disc b1 of the force member b and the baffle d pass through the nut e and the force member b The thread on the guide rod b2 is crimped on both sides of the diaphragm c; in order to obtain a larger output flow, when the diaphragm c is 0.2mm thick, the diameter of the disc b1 of the force member b is D1=(0.55~0.75)D2, When the diaphragm c is 0.1mm thick, the diameter of the disk b1 of the force applying member b is D1=(0.7~0.9)D2, where D2 is the diameter of the pump chamber C1; the guide rod b2 protrudes through the guide hole h4, and the guide rod b2 The end part is fixed with a connecting block i through a nut, and two sets of piezoelectric vibrators g are installed on the connecting block i through a pressing block f and screws. The two ends of the piezoelectric vibrator g are respectively fixed on the left wall plate h1 and On the right wall plate h2, the piezoelectric vibrator g is formed by bonding the metal substrate g1 and the piezoelectric wafer g2; the piezoelectric vibrator g is a straight structure in a free state before installation, and its length L1 is greater than that of the left wall plate h1 and the right The distance L2 between the wall plates h2, the piezoelectric vibrator g becomes a curved structure after installation, and the curvature radius of the piezoelectric wafer g2 is smaller than the curvature radius of the metal substrate g1, the piezoelectric wafer g2 bears compressive stress, and the metal substrate g1 bears tensile stress; The part on the left side of the connection block i on the electric vibrator g constitutes the driving unit I, and the right part constitutes the driving unit II. The phase difference between the driving voltages of the driving unit I and the driving unit II is 180 degrees.
工作过程中,驱动单元I受电压作用伸长时驱动单元II受电压作用缩短,导杆b2向右运动,泵腔C1的容积增加、流体压力降低,流体经进口阀a2进入泵腔;驱动电压换向后,驱动单元I受电压作用缩短时驱动单元II受电压作用伸长,导杆b2向左运动,泵腔C1的容积减小、流体压力增加,泵腔C1内流体经出口阀a1流出;驱动电压连续地交替变化时即形成了导杆b2的左右往复运动及流体的连续输出。压电振子g在一个驱动单元中受电压作用伸长量达最大、即达到平直状态时,在另一个驱动单元中缩短量达到最大,即压电振子在两个驱动单元中的缩短量和伸长量相互制约,从而确保压电晶片始终工作在合理的压应力范围内;其它条件确定时,增加压电振子g的数量和长度可分别提高输出压力和流量。During the working process, when the driving unit I is extended by the voltage, the driving unit II is shortened by the voltage, the guide rod b2 moves to the right, the volume of the pump chamber C1 increases, the fluid pressure decreases, and the fluid enters the pump chamber through the inlet valve a2; the driving voltage After reversing, the drive unit I is shortened by the voltage, and the drive unit II is elongated by the voltage, the guide rod b2 moves to the left, the volume of the pump chamber C1 decreases, the fluid pressure increases, and the fluid in the pump chamber C1 flows out through the outlet valve a1 ; When the driving voltage changes continuously and alternately, the left and right reciprocating motion of the guide rod b2 and the continuous output of the fluid are formed. When the piezoelectric vibrator g reaches the maximum elongation under the action of voltage in one drive unit, that is, when it reaches a straight state, the shortening amount in the other drive unit reaches the maximum, that is, the shortening and elongation of the piezoelectric vibrator in the two drive units The length and quantity are mutually restricted, so as to ensure that the piezoelectric wafer always works within a reasonable range of compressive stress; when other conditions are determined, increasing the number and length of the piezoelectric vibrator g can increase the output pressure and flow rate respectively.
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CN108223339A (en) * | 2016-12-14 | 2018-06-29 | 德尔格制造股份两合公司 | Cavity pump and the method for running cavity pump |
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