CN205677186U - A kind of monolayer glaze transmutation brick - Google Patents
A kind of monolayer glaze transmutation brick Download PDFInfo
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- CN205677186U CN205677186U CN201620309190.XU CN201620309190U CN205677186U CN 205677186 U CN205677186 U CN 205677186U CN 201620309190 U CN201620309190 U CN 201620309190U CN 205677186 U CN205677186 U CN 205677186U
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Abstract
A kind of monolayer glaze transmutation brick, relate to architectural pottery field, this product is made up of with monolayer glazed layer two-layer structure green body layer, green body layer thickness is 6 8mm, monolayer glazed layer is 0.5 0.9mm for including metal-oxide coloring agent and its thickness, green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, and is reacted by furnace transmutation glaze, naturally generates solid colour but the different glaze crystalline substance floral pattern of decorative pattern in monolayer glazed layer.Ground-coat enamel, cover-coat enamel two-in-one are become monolayer glaze by this product; both glazing process had been simplified; ground-coat enamel, both cover-coat enamels thickness is avoided again to differ and produce aberration; adapt to building decoration large area paving; have that conforming product rate is high, be adapted to large-scale production, save energy and reduce the cost, be easy to the advantages such as cutting of constructing; and naturally generate and different due to glaze decorative pattern, to people's one regular movements and natural texture, meet modern people and advocate natural esthetic requirement.
Description
Technical field
This utility model belongs to architectural pottery field, is specifically related to a kind of monolayer glazed tile.
Background technology
Architectural pottery interior glazed tile is formed base substrate, at its base substrate after biscuiting by cured stone, wollastonite, quartz, clay etc.
Surface is executed one layer of ground-coat enamel and is executed an aspect glaze again, and through silk screen or roll printing, or digital ink-jet print pattern is again through roller kilns 1100-
Fire for 1120 degree and form.Every tile pattern is basically identical, lacks nature texture.And tradition furnace transmutation glaze is repeatedly to execute on biscuit
Secondary or repeatedly glaze water form at periodic kilns the kiln sub-sectional cooling after 1280 degree of high temperature burn 10-12 hour, glaze colours and decorative pattern with
The firing temperature in the position of product setting and kiln different with atmosphere and change, decorative pattern generates and different naturally, to people
A kind of regular movements sense, Beauty of Rhythm and the abundant association that can trigger, just there is ancient times " valley waterfall rabbit fibre " to describe furnace transmutation glaze
Mystery beautiful.But traditional furnace transmutation glaze technique is used primarily in the art pottery and makes and entirely next by firing the experience of master worker
Grasping, do not know its principle, furnace transmutation glaze is had in arms a kind of mystique by people all the time, only knows different executing during firing in kiln
Glaze maneuver and fire mode and can obtain different furnace transmutation glaze products, the version even " absolutely " having, owing to traditional furnace transmutation glaze is fired
Technique numerous and complicated, not only conforming product rate is the lowest;And also be difficult to give adaptation industrial machine modernization large-scale industry
Metaplasia is produced.
Two is traditional furnace transmutation glaze technique glazing time-division ground-coat enamel and cover-coat enamel, i.e. repeatedly to execute secondary or repeatedly on biscuit
Glaze water just can complete glazing, the furnace transmutation glaze product occurred the most on the market, and its glaze all comprises base substrate, ground-coat enamel or frit layer, face
Three layers or more than the three layers structures such as glaze.Such as: Patent No. ZL201120165220.1, entitled " furnace transmutation glaze is white for utility model
Yun Tao ", specifically disclose and comprise white clouds greenwave body, directly execute the ground glaze layer in white clouds greenwave surface and impose on ground-coat enamel face
Cover coat three-decker;And for example: Patent No. ZL200920179036.5, utility model entitled " a kind of Fambe glaze-polished brick ",
Specifically disclose to comprise adobe, the thermal sintering frit layer above adobe and carried out transmutation by frit layer and glaze and react and formed
Furnace transmutation glaze layer three-decker.The furnace transmutation glaze product of this three layers or more than three layers structures, not only glazing process is complicated, Er Qiechang
Because ground-coat enamel, both cover-coat enamels thickness differ and produce aberration, affect the whole structure of building decoration large area paving.
Three be traditional furnace transmutation glaze technique will periodic kilns the kiln after 1280 degree of high temperature burn 10-12 hour sub-sectional cooling and
Becoming to make, firing temperature is high, the time is long, and power consumption is big.
Four is the ceramic product produced by traditional furnace transmutation glaze technique, owing to magnetization is very good, hardness is big, cuts when causing construction
Cut highly difficult.
Summary of the invention
The purpose of this utility model is to provide a kind of novel monolayer glaze transmutation brick product, to solve above-mentioned background skill
Deficiency in the presence of art.
This utility model provides: a kind of monolayer glaze transmutation brick, is made up of with monolayer glazed layer two-layer structure green body layer, its
Being characterised by: its thickness of described green body layer is 6-8mm, described monolayer glazed layer includes metal-oxide coloring agent and it is thick
Degree is 0.5 0.9mm, and green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, by firing
Naturally glaze crystalline substance floral pattern is generated in monolayer glazed layer.
The most described a kind of monolayer glaze transmutation brick, it is characterised in that: described oxide coloring agent is selected from two
One or several in manganese oxide, copper oxide, iron sesquioxide, cobalt oxide, lithium oxide, Barium monoxide, lead oxide, chromium oxide, cobalt aluminate
Kind.
Any one the most described monolayer glaze transmutation brick, it is characterised in that: described monolayer glaze transmutation brick
Its profile is the one in triangle, square, rhombus, pentagon, hexagon.
The preparation method of a kind of monolayer glaze transmutation brick, comprises the following steps:
(1) preparation of base substrate mud: by pyrophillite, wollastonite, limestone, mixed soil, be weighed into ball milling by body recipe
In machine, and according to weight ratio, combination material: ball: water is the ratio of 1:1.5:0.7, add goal and carry out ball milling 12 together with water
15 hours, ball milling fineness controlled at 250 mesh, screen over-size 0.6 0.8%;
(2) preparation of glaze fabric: Anhydrite, zinc oxide, dolomite, Kaolin, quartz, frit, oxide coloring agent are pressed
Glaze surface compositions is weighed in ball mill, and according to weight ratio, combines material: ball: water is the ratio of 1:1.6:0.5, add goal and
Water carries out ball milling 16 17 hours together, and ball milling fineness controls crossing 350 mesh, and screen over-size 0.7-1%, by glaze fabric good for ball milling
Put in glaze slip bucket, agitated, sieve, except ferrum, glaze slip specific gravity control is at 1.6 1.65/L;
(3) blank forming and biscuiting: the base substrate mud in step (1) is put in mud pit, agitated, decimated with pump
Sieve, except ferrum, dehydration, mud cake dryings, pelletize, sieve, old, molding, biscuiting, base substrate kiln biscuiting, the control of biscuiting translational speed
At 25-35m/h, firing temperature controls at 1010-1030 DEG C;
(4) base substrate glazing: on glazing line, base substrate is first passed through water spray chamber, then carries out glazing through filtering glaze case;
(5) transmutation brick is fired: the base substrate after glazing is fired after drying in kiln, and the firing time controls, at 9 hours, to burn till
Temperature controls within 1250 DEG C, and brings it about transmutation reaction through the lifting of secondary alternating temperature, obtains monolayer glaze transmutation brick.
Implement the present invention and can obtain the beneficial effect of following five aspects: one is to solve glaze-body bonding problem, improve
Conforming product rate, is adapted to large-scale production;Two is that ground-coat enamel, cover-coat enamel two-in-one are become monolayer glaze, has both simplified glazing
Technique, avoids again ground-coat enamel, both cover-coat enamels thickness to differ and produce aberration, adapts to building decoration large area paving;Three is to reduce
Furnace transmutation glaze firing temperature and minimizing firing time, energy-saving and cost-reducing;Four is by body recipe optimization and burning process optimization so that
Monolayer glaze transmutation brick had not only produced magnetization but also had been unlikely and hardened very much, it is simple to construction cutting;Five due to monolayer glaze transmutation brick
Glaze decorative pattern is that nature generates and different, to people's one regular movements and natural texture, meets modern people and advocates naturally
Esthetic requirement.
Accompanying drawing explanation
Fig. 1 is monolayer glaze transmutation brick layer aggregated(particle) structure schematic diagram.
In figure: 1 is monolayer glaze, 2 is base substrate.
Detailed description of the invention
Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.
Embodiment 1
A kind of monolayer glaze transmutation brick, profile is regular hexagon, and it is made up of with monolayer glazed layer two-layer structure green body layer,
Its thickness of green body layer is 7mm, and monolayer glazed layer includes manganese dioxide one metal-oxide coloring agent and its thickness is
0.7mm, green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, by firing at monolayer glazed layer
Interior naturally generate solid colour but the different pale red glaze crystalline substance floral pattern of decorative pattern.
Embodiment 2
A kind of monolayer glaze transmutation brick, profile is positive pentagon, and it is made up of with monolayer glazed layer two-layer structure green body layer,
Its thickness of green body layer is 8mm, and monolayer glazed layer includes manganese dioxide and two kinds of metal-oxide coloring agent of copper oxide and it is thick
Degree is 0.8mm, and green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, by firing at monolayer glaze
Naturally solid colour is generated but the different navy blue glaze crystalline substance floral pattern of decorative pattern in surface layer.
Embodiment 3
A kind of monolayer glaze transmutation brick, profile is rhombus, and it is made up of with monolayer glazed layer two-layer structure green body layer, base substrate
Its thickness of layer is 6mm, and monolayer glazed layer includes cobalt oxide and two kinds of metal-oxide coloring agent of iron sesquioxide and its thickness
For 0.6mm, green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, by firing at monolayer glaze
Naturally solid colour is generated but the different bronzing glaze crystalline substance floral pattern of decorative pattern in Ceng.
Embodiment 4
A kind of monolayer glaze transmutation brick, profile is equilateral triangle, and it is made up of with monolayer glazed layer two-layer structure green body layer,
Its thickness of green body layer is 7mm, and monolayer glazed layer includes chromium oxide and two kinds of metal-oxide coloring agent of lithium oxide and its thickness
For 0.9mm, green body layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, by firing at monolayer glaze
Naturally solid colour is generated but the different light green glaze crystalline substance floral pattern of decorative pattern in Ceng.
Claims (4)
1. a monolayer glaze transmutation brick, is made up of with monolayer glazed layer two-layer structure green body layer, it is characterised in that: described base substrate
Its thickness of layer is 6-8mm, and described monolayer glazed layer includes metal-oxide coloring agent and its thickness is 0.5 0.9mm, base substrate
Layer is fired by shuttle-type electrical kiln with monolayer glazed layer and is closely joined together, and naturally generates in monolayer glazed layer by firing
Glaze crystalline substance floral pattern.
A kind of monolayer glaze transmutation brick the most according to claim 1, it is characterised in that: described oxide coloring agent is selected from
One in manganese dioxide, copper oxide, iron sesquioxide, cobalt oxide, lithium oxide, Barium monoxide, lead oxide, chromium oxide, cobalt aluminate or
Several.
3. according to a kind of monolayer glaze transmutation brick described in claim 1-2 any one, it is characterised in that: described monolayer glaze
Face transmutation its water absorption rate≤0.1% of brick.
4. according to a kind of monolayer glaze transmutation brick described in claim 1-2 any one, it is characterised in that: described monolayer glaze
Transmutation its profile of brick in face is the one in triangle, square, rhombus, pentagon, hexagon.
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CN201620309190.XU CN205677186U (en) | 2016-04-14 | 2016-04-14 | A kind of monolayer glaze transmutation brick |
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CN201620309190.XU CN205677186U (en) | 2016-04-14 | 2016-04-14 | A kind of monolayer glaze transmutation brick |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107827432A (en) * | 2017-11-09 | 2018-03-23 | 佛山恒泰红狮陶瓷有限公司 | A kind of preparation technology of the homogeneous transmutation brick of transmutation effect |
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2016
- 2016-04-14 CN CN201620309190.XU patent/CN205677186U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107827432A (en) * | 2017-11-09 | 2018-03-23 | 佛山恒泰红狮陶瓷有限公司 | A kind of preparation technology of the homogeneous transmutation brick of transmutation effect |
CN107827432B (en) * | 2017-11-09 | 2018-10-19 | 佛山恒泰红狮陶瓷有限公司 | A kind of preparation process for the transmutation brick that transmutation effect is uniform |
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