CN205653560U - Device of monitoring yarn length - Google Patents
Device of monitoring yarn length Download PDFInfo
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- CN205653560U CN205653560U CN201620249554.XU CN201620249554U CN205653560U CN 205653560 U CN205653560 U CN 205653560U CN 201620249554 U CN201620249554 U CN 201620249554U CN 205653560 U CN205653560 U CN 205653560U
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- yarn
- belt pulley
- machine controller
- large circle
- detector
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Abstract
The utility model discloses a device of monitoring yarn length, including big circular knitting machine controller, yarn storage device, survey yarn wheel, yarn detector, circle signal transducer, pivot, be equipped with the belt pulley in the pivot, the belt pulley is connected with big circular knitting machine belt pulley through the belt, the diameter of big circular knitting machine belt pulley is the same with the diameter of belt pulley, survey yarn wheel and the two horizontal installation of yarn storage device in the pivot, circle signal transducer locates the survey yarn and takes turns to, the circle signal transducer be connected through the cable with the yarn detector, the yarn detector passes through cable junction with big circular knitting machine controller, circle signal transducer passes through cable junction with big circular knitting machine controller. The utility model discloses to monitor according to required yarn length range, and optimize the system and detected the precision, the reduction of very big degree the defective cloth rate, the high efficiency of implementation system.
Description
Technical field
This utility model relates to the bad pin detection technique field of large circle machine, refers more particularly to a kind of prison
Survey the device of length of yarn.
Background technology
During textile process, length of yarn is a highly important parameter.Owing to using
The factors such as the skidding of yarn dish, aging, the environmental change of belt are sent inevitably to make machine driving
Structure changes, and easily causes that length of yarn is inconsistent causes cloth cover not reach pre-provisioning request very
To the quality problems such as defect ware occur.Cloth surface density can be impacted by length of yarn length, yarn
Length is too short easily causes overtension generation broken yarn.Length of yarn needs to control to permit an error
In the range of Xuing, to ensure product quality and production efficiency.
Utility model content
There is provided a kind of in place of the purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art
Simple in construction, the device of practical monitoring length of yarn.
This utility model realizes in the following way:
A kind of device monitoring length of yarn, it is characterised in that: include large circle machine controller 1,
Yarn storage device 2, survey yarn wheel 3, Yarn detector 4, ring signal sensor 5, rotating shaft 6, described
Rotating shaft 6 is provided with belt pulley 7；Described belt pulley 7 is connected with large circle machine belt pulley by belt
Connect；The diameter of described large circle machine belt pulley is identical with the diameter of belt pulley 7；Described survey yarn wheel 3
It is horizontally installed in rotating shaft 6 with both yarn storage devices 2；Survey yarn is located at by described ring signal sensor 5
On wheel 3, described ring signal sensor 5 is connected by cable with Yarn detector 4；Described
Yarn detector 4 is connected by cable with large circle machine controller 1；Described ring signal sensor 5
It is connected by cable with large circle machine controller 1.
The beneficial effects of the utility model are: 1, monitor length of yarn in real time, for each
Yarn road situation accomplishes real-time tracking, range of error-9% 9%.2, the long scope of yarn is effectively controlled,
Accomplish shut down warning in time and feed back to control centre for off-limits situation.3, permissible
Freely set effective mobility scale of yarn long value according to practical situation, degree of freedom is high.4, pass through
Host computer monitors each road length of yarn value, carries out record statistics and realizes broken yarn and give warning in advance merit
Energy.
Accompanying drawing explanation
Fig. 1 this utility model structural representation；
Fig. 2 utility model works flow chart.
Detailed description of the invention
In conjunction with accompanying drawing in detail, this utility model detailed description of the invention is described in detail:
As it is shown in figure 1, a kind of device monitoring length of yarn, including large circle machine controller 1,
Yarn storage device 2, survey yarn wheel 3, Yarn detector 4, ring signal sensor 5, rotating shaft 6, rotating shaft
6 are provided with belt pulley 7；Belt pulley 7 is connected with large circle machine belt pulley by belt；Great circle
The diameter of machine belt pulley is identical with the diameter of belt pulley 7；Survey both yarn wheel 3 and yarn storage device 2 water
Safety is loaded in rotating shaft 6；Ring signal sensor 5 is located on survey yarn wheel 3, ring signal sensor
5 are connected by cable with Yarn detector 4；Yarn detector 4 and large circle machine controller 1
Connected by cable；Ring signal sensor 5 is connected by cable with large circle machine controller 1.
Before machine runs, machine total needle amount, standard yarn long value and tolerance percentage ratio are inputted
To large circle machine controller 1, after having inputted, large circle machine controller 1 downloads data to yarn
Detector 4；During machine run, belt drive belt pulley 7 synchronous axial system, due to large circle machine skin
Belt wheel is identical with the diameter of belt pulley 7, and girth is consistent, and the every loop yarn line length of yarn storage device 2 is fixed,
The number of turns that the length of yarn then sent can turn over by surveying the internal code-disc of yarn wheel 3 calculates；
Large circle machine controller 1 receive ring signal sensor 5 send ring signal and synchronization issue yarn inspection
Surveying device 4, Yarn detector 4 calculates deep bid every turn according to the time interval of twice ring signal
One circle is surveyed yarn and is taken turns the number of turns turned over, thus calculates the reality of large circle machine the exported yarn of each circle
Border total length, Yarn detector 4 is simultaneously according to the total pin sent by large circle machine controller 1
Number calculates the yarn physical lengths of every pin, is then multiplied by needed for the 100 of regulation is user
The actual yarn long value known, actual yarn long value is compared with standard yarn long value and is by Yarn detector 4
No in the range of tolerance, and the actual yarn long value calculated is uploaded to large circle machine control
Device 1；If the actual yarn long value calculated is beyond the scope of tolerance, i.e. Yarn detector
The yarn long value of 4 measuring and calculating and not meeting that user requires, Yarn detector 4 then produces alarm signal,
And warning message and results of measuring are uploaded to large circle machine controller 1, large circle machine controller 1 stands
I.e. stop the operation of machine and provide corresponding prompting.
This utility model provides can freely arrange device sensitivity, it is therefore an objective to allow simple and efficient essence
True survey yarn system feeds back yarn line state in time, accomplish quickly to respond, loss is reduced to minimum very
To reaching the effect of zero waste product, improve efficiency, time-consuming and production cost, improve product
Integrity.Coordinating large circle machine turn-key system simultaneously, preserve failure logging, early warning mechanism is to knitting
The care and maintenance in machine later stage plays an important role.
As in figure 2 it is shown, during work, after Yarn detector 4 is accessed large circle machine controller 1,
Opening length of yarn is arranged the page by intelligent panel, sets relevant total needle amount, product assurance
Actual yarn long value, the range of error of permission, permission the relevant parameter such as the fault-tolerant number of turns after, really
Recognizing preservation and download parameters to Yarn detector 4 inside, Yarn detector 4 will be according to set
The parameter monitoring yarn length detection sensor running put.When yarn long value exceedes Yarn detector 4 inside
Judge yarn long ANOMALOUS VARIATIONS during parameter preset, feed back signal to large circle machine controller 1, great circle
The real-time outputting parking signal of machine controller 1 stops machine run, and corresponding in control panel prompting
The yarn long abnormal failure information of way, host computer carries out abnormal generation according to Real-time Monitoring Data
Record, Realtime Alerts.Meanwhile, due to the variation of kind of weaving cotton cloth, corresponding yarn long value model
Enclose and be also required to change and carry out adaption demand.When kind is weaved cotton cloth in conversion, user can as required with
The value of the meaning regulation long module of circular knitting machine yarn, it is only necessary to the input detection long value range of yarn, confirms
Pressing execution after errorless, yarn length monitoring system will be monitored according to required length of yarn scope,
Optimize system accuracy of detection, high degree reduce defective cloth rate, it is achieved the high efficiency of system.
The above, be only preferred embodiment of the present utility model, not new to this practicality
The technical scope of type imposes any restrictions, thus every according to technical spirit of the present utility model to more than
Any trickle amendment, equivalent variations and the modification that embodiment is made, all still falls within this utility model
In the range of technical scheme.
Claims (1)
1. the device monitoring length of yarn, it is characterised in that: include large circle machine controller (1),
Yarn storage device (2), survey yarn are taken turns (3), Yarn detector (4), ring signal sensor (5), are turned
Axle (6), described rotating shaft (6) is provided with belt pulley (7)；Described belt pulley (7) passes through skin
Band is connected with large circle machine belt pulley；The diameter of described large circle machine belt pulley and belt pulley (7)
Diameter identical；Both described survey yarn wheel (3) and yarn storage device (2) are horizontally installed to rotating shaft (6)
On；Described ring signal sensor (5) is located in survey yarn wheel (3), described ring signal sensor
(5) it is connected by cable with Yarn detector (4)；Described Yarn detector (4) with
Large circle machine controller (1) is connected by cable；Described ring signal sensor (5) and large circle machine
Controller (1) is connected by cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620249554.XU CN205653560U (en) | 2016-03-29 | 2016-03-29 | Device of monitoring yarn length |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620249554.XU CN205653560U (en) | 2016-03-29 | 2016-03-29 | Device of monitoring yarn length |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205653560U true CN205653560U (en) | 2016-10-19 |
Family
ID=57356199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620249554.XU Active CN205653560U (en) | 2016-03-29 | 2016-03-29 | Device of monitoring yarn length |
Country Status (1)
| Country | Link |
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| CN (1) | CN205653560U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411486A (en) * | 2018-05-31 | 2018-08-17 | 福建中织源网络科技有限公司 | A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method |
| CN108734309A (en) * | 2018-05-31 | 2018-11-02 | 福建中织源网络科技有限公司 | A kind of large circle machine after-sales service management system and its application method |
| CN109652906A (en) * | 2017-10-10 | 2019-04-19 | 爱吉尔电子股份公司 | Method for controlling the consumption of yarn in weaving process |
| CN110609516A (en) * | 2019-09-26 | 2019-12-24 | 庸博（厦门）电气技术有限公司 | Large circular knitting machine servo yarn feeding method and system with yarn length calculation function and large circular knitting machine |
| CN110789155A (en) * | 2019-11-08 | 2020-02-14 | 江苏科技大学 | Automatic forming equipment and laying process method for carbon fibers of offshore wind power blade |
-
2016
- 2016-03-29 CN CN201620249554.XU patent/CN205653560U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109652906A (en) * | 2017-10-10 | 2019-04-19 | 爱吉尔电子股份公司 | Method for controlling the consumption of yarn in weaving process |
| CN108411486A (en) * | 2018-05-31 | 2018-08-17 | 福建中织源网络科技有限公司 | A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method |
| CN108734309A (en) * | 2018-05-31 | 2018-11-02 | 福建中织源网络科技有限公司 | A kind of large circle machine after-sales service management system and its application method |
| CN110609516A (en) * | 2019-09-26 | 2019-12-24 | 庸博（厦门）电气技术有限公司 | Large circular knitting machine servo yarn feeding method and system with yarn length calculation function and large circular knitting machine |
| CN110609516B (en) * | 2019-09-26 | 2021-07-30 | 庸博（厦门）电气技术有限公司 | Large circular knitting machine servo yarn feeding method and system with yarn length calculation function and large circular knitting machine |
| CN110789155A (en) * | 2019-11-08 | 2020-02-14 | 江苏科技大学 | Automatic forming equipment and laying process method for carbon fibers of offshore wind power blade |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 362000 Jiangnan high tech electronic Park, Licheng District, Quanzhou City, Fujian Province Patentee after: Quanzhou Baiyuan Machinery Technology Co.,Ltd. Patentee after: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. Address before: 362005 Jiangnan high tech electronic Park, Licheng District, Quanzhou City, Fujian Province Patentee before: QUANZHOU BAIYUAN MACHINERY Co.,Ltd. Patentee before: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. Address after: 362000 No. 932, South Ring Road, Wuxing community, Changtai street, Licheng District, Quanzhou City, Fujian Province Patentee after: Fujian Baiyuan Intelligent Equipment Co.,Ltd. Patentee after: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. Address before: 362000 Jiangnan high tech electronic Park, Licheng District, Quanzhou City, Fujian Province Patentee before: Quanzhou Baiyuan Machinery Technology Co.,Ltd. Patentee before: FUJIAN ORIKNIT NETWORK TECHNOLOGY Co.,Ltd. |
|
| CP03 | Change of name, title or address |