CN108411486A - A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method - Google Patents
A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method Download PDFInfo
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- CN108411486A CN108411486A CN201810550809.XA CN201810550809A CN108411486A CN 108411486 A CN108411486 A CN 108411486A CN 201810550809 A CN201810550809 A CN 201810550809A CN 108411486 A CN108411486 A CN 108411486A
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- Prior art keywords
- yarn
- circle machine
- stylus
- survey
- large circle
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- 238000009940 knitting Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 18
- 241001422033 Thestylus Species 0.000 claims abstract description 14
- 238000004364 calculation method Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000012769 bulk production Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011896 sensitive detection Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/18—Indicating, warning, or safety devices, e.g. stop motions responsive to breakage, misplacement, or malfunctioning of knitting instruments
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The present invention relates to large circle machine fields, and in particular to a kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method.The large circle machine includes connected large circle machine ontology and great circle machine controller, further include surveying yarn system and stylus system, the survey yarn system includes surveying yarn functional module group, surveying yarn sensor, the stylus system includes stylus functional module group, stylus sensor, the survey yarn sensor, stylus sensor are separately mounted on large circle machine ontology, the survey yarn functional module group is connected with great circle machine controller, survey yarn sensor respectively, and the stylus function module is connected with great circle machine controller, stylus sensor respectively.The large circle machine of the present invention can realize the function of surveying yarn length and survey bearded needle, detection information can be checked by controller, easy to use, highly practical by the external function module for surveying yarn system and stylus system.
Description
Technical field
The present invention relates to large circle machine fields, and in particular to a kind of large circle machine and its survey yarn of external connecting function module are long, survey and knit
Needle method.
Background technology
Large circle machine, the round weft machine (or being called knitting circular knitting machine) of scientific name knitting.The cam system of circular knitting machine is more,
Rotating speed is high, yield is high, flower-shape variation is fast, fabric quality is good, process is few, the adaptation of product is strong, is obtained into several years in field of textiles
Develop quickly.
It when large circle machine is worked, needs to be monitored the length of yarn of conveying, yarn length is to ensure the weight of fabric quality
Want index.Such as application No. is in 201020243545.2 patent, which disclose a kind of long detector of yarn, including rack with
And microcontroller, head sensor, yarn tall sensor and the display being electrically connected, the monolithic function is according to the week for surveying yarn wheel
Long, head sensor and yarn tall sensor electric pulse calculates head yarn length needed for a work period and is shown in aobvious
Show on device.The patent solves the problems, such as that large circle machine surveys yarn length, meanwhile, display adjusting rotation is to the person of being conveniently operated checks.But
Be, the patent turn around generate an electric pulse the long calculation precision of yarn it is relatively low, the patent structure is more complex, and with
The development of science and technology, existing large circle machine are provided with intelligent controller, and intelligent controller carries display, do not need the long detector of yarn
Included display.
Knitting circular knitting machine is equipped with a large amount of knitting needle, these knitting needles may be easily snapped off by abrasion to a certain degree.Circular knitting machine
It is frequently used for bulk production amount continuous production.If knitting needle damage is disconnected, defect is caused in the fabric of production, generates waste product.Knitting needle
Fracture to occur again and again, and is no tendency, unpredictalbe generation, therefore is supervised to the needle of the knitting machine of operation
Control, i.e. broken pin test is its indispensable important component, this for Improving The Quality of Products, reduce and bad produced with flaw
Product have vital effect.It is such as disconnected application No. is a kind of knitting circular knitting machine in the patent of 201710524146.X, is disclosed
Needle testing agency is set on the triangle of saddle, includes that pin on triangle is rotatably arranged on pin free end
Piece, the sensor on saddle, the resetting spring on saddle are swung, the free end connection of the resetting spring is swung
Piece, the swing piece are set in triangle, and the lower section for swinging piece and being located at the needle heel of knitting needle, when knitting needle moves up and down, needle
Heel can swing piece rotation with putting rotor contact and oppressing, and when swinging piece swing, triggerable sensor.The patent solves greatly
Circular knitting machine detects the problem of broken needle, but this kind of detection method is not sensitive enough, and the position of detection is knitting needle stitch, and cannot be constantly
The state of knitting needle head is monitored, knitting needle head needs more highly sensitive detection.
The large circle machine of the prior art does not have the ability of external connecting function module, is unable to expanding function.
Invention content
To solve the above problems, the present invention provides, a kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle side
Method.
To achieve the above object, the technical solution adopted by the present invention is as follows:A kind of large circle machine of external connecting function module, including
Connected large circle machine ontology and great circle machine controller further includes surveying yarn system and stylus system, and the survey yarn system includes surveying yarn
Functional module group surveys yarn sensor, and the stylus system includes stylus functional module group, stylus sensor, and the survey yarn sensor is surveyed
Needle sensor is separately mounted on large circle machine ontology, the survey yarn functional module group respectively with great circle machine controller, survey yarn sensor
It is connected, the stylus function module is connected with great circle machine controller, stylus sensor respectively.
Further, the large circle machine ontology includes Thread-feeding device, and the survey yarn sensor is installed to parallel with Thread-feeding device
Position, the survey yarn sensor drive rotation and synchronous rotary by Thread-feeding device.
Further, the survey yarn sensor every revolution exports 30 pulses.
Further, the large circle machine ontology includes knitting needle, and the stylus sensor is mounted on knitting needle front end.
Further, the stylus sensor includes camera lens, and the distance between the camera lens and knitting needle head are 4-5mm,
State for observing knitting needle head.
Further, the survey yarn functional module group is provided with the long calculation procedure of yarn.
Further, the stylus functional module group is provided with knitting needle analysis program.
Further, the stylus system is additionally provided with cleaning module, and the cleaning module cleans camera lens.
The long method of survey yarn of the large circle machine of above-mentioned external connecting function module, includes the following steps:
Step 1, on large circle machine ontology installation survey yarn sensor, will survey yarn functional module group respectively with survey yarn sensor, big
Circular knitting machine controller cable connects;
Step 2 surveys yarn sensor and follows Thread-feeding device synchronous rotary, and rotating cycle information is transferred to and surveys yarn function mould
Group;
Step 3, it is long that the long calculation procedure of yarn surveyed in yarn functional module group according to rotating cycle calculates yarn, and by yarn long message
It is transferred to great circle machine controller.
The survey knitting needle method of the large circle machine of above-mentioned external connecting function module, includes the following steps:
Step 1 installs stylus sensor on large circle machine ontology, by stylus functional module group respectively with stylus sensor, big
Circular knitting machine controller cable connects;
Step 2, stylus sensor observes knitting needle, and observed information is transferred to stylus functional module group;
Step 3, knitting needle analysis program in stylus functional module group information analysis knitting needle damaged condition according to the observation, and will
Knitting needle damaged condition information is transferred to great circle machine controller.
By the above-mentioned description of this invention it is found that compared with prior art, large circle machine of the invention can pass through external survey
The function module of yarn system and stylus system realizes that the function of surveying yarn length and survey bearded needle, detection information can be checked by controller,
It is easy to use, it is highly practical.
Description of the drawings
Fig. 1 is the external large circle machine structural schematic diagram for surveying the long function module of yarn in the embodiment of the present invention;
Fig. 2 is the external large circle machine structural schematic diagram for surveying knitting needle function module in the embodiment of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, is clearly and completely retouched to the technical solution in the present invention
It states, it is clear that the described embodiments are merely a part of the embodiments of the present invention, instead of all the embodiments.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connected " " connects
Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected;It can be machine
Tool connects, and can also be electrical connection;It can be directly connected, it can also be indirectly connected through an intermediary.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Referring to Fig.1, shown in 2, a kind of large circle machine of external connecting function module, including connected large circle machine ontology 1 and large circle machine
Controller 2 surveys yarn system 3, stylus system 4, and it includes surveying yarn functional module group 31, surveying yarn sensor 32, stylus system to survey yarn system 3
4 include stylus functional module group 41, stylus sensor 42, surveys yarn sensor 32, stylus sensor 42 is separately mounted to large circle machine sheet
On body 1, survey yarn functional module group 31 respectively with great circle machine controller 2, survey yarn sensor 32 and be connected, stylus functional module group 41 respectively with
Great circle machine controller 2, stylus sensor 42 are connected.
Large circle machine ontology 1 includes Thread-feeding device 11 and knitting needle 12, surveys yarn sensor 32 and is installed to the position parallel with Thread-feeding device 11
It sets, surveys yarn sensor 32 and rotation and synchronous rotary are driven by Thread-feeding device 11, survey 32 every revolution of yarn sensor and export 30 pulses,
Stylus sensor 42 is mounted on 12 front end of knitting needle, and stylus sensor 42 includes camera lens 421, between 12 syringe needle of camera lens 421 and knitting needle
Distance be 4mm, camera lens 421 is used to observe the state of 12 syringe needle of knitting needle, surveys yarn functional module group 31 and is provided with the long calculation procedure of yarn,
Stylus functional module group 41 is provided with knitting needle analysis program, and stylus system 4 is additionally provided with cleaning module, and cleaning module is to camera lens 421
It is cleaned.
The long method of survey yarn of the large circle machine of above-mentioned external connecting function module, includes the following steps:
Step 1, the installation survey yarn sensor 32 on large circle machine ontology 1 will survey yarn functional module group 31 and be sensed respectively with survey yarn
Device 32,2 cable connection of great circle machine controller;
Step 2 surveys yarn sensor 32 and follows 11 synchronous rotary of Thread-feeding device, and rotating cycle information is transferred to and surveys yarn work(
It can module 31;
Step 3, it is long that the long calculation procedure of yarn surveyed in yarn functional module group 31 according to rotating cycle calculates yarn, and by yarn long letter
Breath is transferred to great circle machine controller 2.
The survey knitting needle method of the large circle machine of above-mentioned external connecting function module, includes the following steps:
Step 1 installs stylus sensor 42 on large circle machine ontology 1, and stylus functional module group 41 is sensed with stylus respectively
Device 42,2 cable connection of great circle machine controller;
Step 2, stylus sensor 42 observes knitting needle 12, and observed information is transferred to stylus functional module group 41;
Step 3, knitting needle analysis program in stylus functional module group 41 information analysis knitting needle damaged condition according to the observation, and
Knitting needle damaged condition information is transferred to great circle machine controller 2.
It is appreciated that the present invention is described by some embodiments, and what those skilled in the art knew, it is not taking off
In the case of from the spirit and scope of the present invention, various changes or equivalence replacement can be carried out to these features and embodiment.Separately
Outside, under the teachings of the present invention, can modify to these features and embodiment with adapt to particular situation and material without
The spirit and scope of the present invention can be detached from.Therefore, the present invention is not limited to the particular embodiment disclosed, and is fallen with
Embodiment within the scope of claims hereof belong to the present invention protect in the range of.
Claims (10)
1. a kind of large circle machine of external connecting function module, including connected large circle machine ontology and great circle machine controller, it is characterised in that:
Further include surveying yarn system and stylus system, the survey yarn system includes surveying yarn functional module group, surveying yarn sensor, the stylus system
Including stylus functional module group, stylus sensor, the survey yarn sensor, stylus sensor are separately mounted on large circle machine ontology,
The survey yarn functional module group respectively with great circle machine controller, survey yarn sensor be connected, the stylus function module respectively with great circle
Machine controller, stylus sensor are connected.
2. a kind of large circle machine of external connecting function module according to claim 1, it is characterised in that:The large circle machine ontology packet
Thread-feeding device is included, the survey yarn sensor is installed to the position parallel with Thread-feeding device, and the survey yarn sensor is driven by Thread-feeding device to be revolved
Turn simultaneously synchronous rotary.
3. a kind of large circle machine of external connecting function module according to claim 2, it is characterised in that:The survey yarn sensor is every
It turns around and exports 30 pulses.
4. a kind of large circle machine of external connecting function module according to claim 1, it is characterised in that:The large circle machine ontology packet
Knitting needle is included, the stylus sensor is mounted on knitting needle front end.
5. a kind of large circle machine of external connecting function module according to claim 4, it is characterised in that:The stylus sensor packet
Camera lens is included, the distance between the camera lens and knitting needle head are 4-5mm, the state for observing knitting needle head.
6. a kind of large circle machine of external connecting function module according to claim 1, it is characterised in that:The survey yarn functional module group
It is provided with the long calculation procedure of yarn.
7. a kind of large circle machine of external connecting function module according to claim 1, it is characterised in that:The stylus functional module group
It is provided with knitting needle analysis program.
8. a kind of large circle machine of external connecting function module according to claim 1, it is characterised in that:The stylus system is also set
It is equipped with cleaning module, the cleaning module cleans camera lens.
9. a kind of long method of survey yarn of the large circle machine of external connecting function module, which is characterized in that include the following steps:
Step 1, on large circle machine ontology installation survey yarn sensor, will survey yarn functional module group respectively with survey yarn sensor, large circle machine
Controller cable connects;
Step 2 surveys yarn sensor and follows Thread-feeding device synchronous rotary, and rotating cycle information is transferred to and surveys yarn functional module group;
Step 3, the long calculation procedure of yarn surveyed in yarn functional module group is long according to rotating cycle calculating yarn, and yarn long message is transmitted
Give great circle machine controller.
10. a kind of survey knitting needle method of the large circle machine of external connecting function module, which is characterized in that include the following steps:
Step 1, on large circle machine ontology install stylus sensor, by stylus functional module group respectively with stylus sensor, large circle machine
Controller cable connects;
Step 2 observes knitting needle on stylus sensor, and observed information is transferred to stylus functional module group;
Step 3, knitting needle analysis program in stylus functional module group information analysis knitting needle damaged condition according to the observation, and by knitting needle
Damaged condition information is transferred to great circle machine controller.
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CN201810550809.XA CN108411486A (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method |
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CN201810550809.XA CN108411486A (en) | 2018-05-31 | 2018-05-31 | A kind of large circle machine and its survey yarn of external connecting function module are long, survey knitting needle method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN201428043Y (en) * | 2009-06-29 | 2010-03-24 | 张民 | Sensor with dustproof device |
CN205653561U (en) * | 2016-03-29 | 2016-10-19 | 泉州佰源机械科技股份有限公司 | Device of monitoring needle way motion state |
CN205653560U (en) * | 2016-03-29 | 2016-10-19 | 泉州佰源机械科技股份有限公司 | Device of monitoring yarn length |
CN106521798A (en) * | 2016-12-05 | 2017-03-22 | 泉州佰源机械科技股份有限公司 | Intelligent needle measuring instrument mechanism for circular knitting machine |
CN207376193U (en) * | 2017-11-02 | 2018-05-18 | 福建中织源网络科技有限公司 | A kind of connection mode of circular knitting machine peripheral functionality module |
CN208701317U (en) * | 2018-05-31 | 2019-04-05 | 福建中织源网络科技有限公司 | A kind of large circle machine of external connecting function module |
-
2018
- 2018-05-31 CN CN201810550809.XA patent/CN108411486A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201428043Y (en) * | 2009-06-29 | 2010-03-24 | 张民 | Sensor with dustproof device |
CN205653561U (en) * | 2016-03-29 | 2016-10-19 | 泉州佰源机械科技股份有限公司 | Device of monitoring needle way motion state |
CN205653560U (en) * | 2016-03-29 | 2016-10-19 | 泉州佰源机械科技股份有限公司 | Device of monitoring yarn length |
CN106521798A (en) * | 2016-12-05 | 2017-03-22 | 泉州佰源机械科技股份有限公司 | Intelligent needle measuring instrument mechanism for circular knitting machine |
CN207376193U (en) * | 2017-11-02 | 2018-05-18 | 福建中织源网络科技有限公司 | A kind of connection mode of circular knitting machine peripheral functionality module |
CN208701317U (en) * | 2018-05-31 | 2019-04-05 | 福建中织源网络科技有限公司 | A kind of large circle machine of external connecting function module |
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Application publication date: 20180817 |
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